Flextool SP118OFT Operation And Parts Manual Download

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Sp1 pavement Saw • operation anD partS manual — rev. #0 (01/04/10) — page 97

hOnda GX390u1QWt2 enG. — labels assy.

no.

part no.

part name

QtY.

remarKS

87516ZH7000

MARK OPERATOR CAUTION

87516ZH7810

MARK OPERATOR PICTOGRAPH (OPTION)

87521ZF6W03

EMBLEM (GX390 HONDA 13.0) ..................................1 .......... S/N 1398206 AND BELOW

87521ZF6W04

EMBLEM (GX390 HONDA 13.0) ..................................1 .......... S/N 1398207 AND ABOVE

87532ZH7000

MARK, THROTTLE INDICATION

87534ZE1841

LABEL, AIR CLEANER CAUTION

87535ZE1841

MARK, AIR CLEANER SALES POINT

Summary of Contents for SP118OFT

Page 1: ...ration and parts Manual THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES Revision 0 01 04 10 PN 38364 SP1 SERIES CONCRETE Asphalt street MODEL SP118OFT HONDA GX390 PETROL ENGINE SERIAL NO ____________ ...

Page 2: ...vities contains chemicals known to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your risk from these exposures varies dependingonhowoftenyoudothistype of work To reduce your exposure to these chemicals work in a ALWAYS well ventilated area and work with approved safet...

Page 3: ...ase cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and s...

Page 4: ... Spare Parts 39 Component Drawings Nameplate And Decals 40 41 Console Frame Assembly 42 43 Platform Frame Undercarriage Assembly 44 45 Raise Lower Assembly 46 47 Lifting Bale Assembly 48 49 Pointer Assembly 50 51 Blade Spindle Assembly 52 53 Blade Guard Assembly 54 55 Engine Assembly 56 57 Belts And Tensioning Assembly 58 59 Belt Guard Assembly 60 61 Water System Assembly 62 63 Optional Water Tank...

Page 5: ...SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 page 5 notes ...

Page 6: ...refueling procedure 4 Operation of spray and lights 5 Operation of controls machine not running 6 Safety controls safety stop switch operation 7 Emergency stop procedures 8 Startup of machine pre heat engine choke 9 Forward and reverse travel 10 Starting a cut 11 Pavement cutting techniques 12 Stopping a cut 13 Restart after stopping blade within work surface explanation 14 Shutdown of machine 15 ...

Page 7: ... manual rev 0 01 04 10 page 7 DAILY PRE OPERATION CHECKLIST Daily pre operation Checklist 1 Hardware and damage check 2 Engine oil level 3 Hydraulic oil level 4 Condition of blade 5 Safety stop switch operation 6 Braking control operation ...

Page 8: ...receded by one of four words Danger warning Caution or notiCe SaFetY SYmBolS Danger Indicates a hazardous situation which if not avoided will result in DeatH or SeriouS inJurY warning Indicates a hazardous situation which if not avoided CoulD result in DeatH or SeriouS inJurY Caution Indicates a hazardous situation which if not avoided CoulD result in minor or moDerate inJurY NOTICE Addresses prac...

Page 9: ...n the working area when the equipment is in operation Do not use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any ...

Page 10: ...id all warranties Caution Anytime the saw is lifted onto its nose or tilted fully back such as for maintenance access the high end of the saw MUST be blocked up to prevent the possibility of crush injury DANGEROUS GAS FUMES NOTICE alwaYS ensure saw is securely placed on appropriate blocks or jackstands when performing maintenance requires elevation of the saw If saw has brakes ensure brakes are ap...

Page 11: ...re a wet Cutting blade is being used and that the water supply system to the blade is properly functioning and being used Do not drop the diamond blade on ground or surface Ensure that the blade is mounted for proper operating direction Adhere to the blade manufacturer s recommendations on handling storage and safe usage of blades engine SaFetY warning Do not place hands or fingers inside engine c...

Page 12: ...ility that the battery will explode Do not expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur warning alwaYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin Use...

Page 13: ...t the lifting bale is not damaged Use one point suspension hook and lift straight upwards LIFTING BALE never tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult Always make sure crane or lifting device has been properly secured to the lifting bale Do not lift machine to unnecessary heights never lift the equipmen...

Page 14: ...iler s safety chains to towing vehicle alwaYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps Themaximumspeedforhighwaytowingis55MPHunless postedotherwise Recommendedoff roadtowingisnotto exceed 1...

Page 15: ...SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 page 15 notes ...

Page 16: ...andle in cm 37 0 94 cm E Width in cm 25 0 64 cm F Rear Wheel Base in cm 17 0 40 cm G Front Wheel Base in cm 10 0 25 4 cm H Handle Bar Width in cm 24 5 40 cm Table 2 Specifications Saw Model SP1 Maximum Spindle RPM 2836 RPM Arbor Size 1 0 2 54 cm Maximum Cutting Depth in cm 7 0 17 78 cm Sound Pressure at Operator s Position 99 8 db Vibration 4 3 ms 2 Maximum Operating Mass 274 lbs 124 3 Nominal Mas...

Page 17: ... 5 in x 2 5 in 88 mm x 64 mm Displacement 23 7 cu in 389 cc Net HP Output 11 HP 8 2 kW 3600 rpm Fuel Tank Capacity Approx 1 72 U S Gallons 6 5 Liters Fuel Unleaded Automobile Gasoline 86 Octane or higher Lube Oil Capacity 1 16 U S qt 1 1 liter Speed Control Method 3 1 in 78 mm Engine Oil Capacity Centrifugal Fly weight Type Dry Net Weight 68 3 lbs 31 0 Kg Dimensions L x W x H 16 7 in x 17 7 in x 1...

Page 18: ...s saw comes equipped with an 18 inch blade guard and handles Diamond Blades ranging in size from 12 18 inches in diameter Figure 2 SP1 Saw Power Plants The SP1 saw is generally considered a low powered saw in the industry This classification is particularly useful when selecting the proper diamond blade for an application This SP1 saw is powered by a HONDA GX390U1QWT2 air cooled 4 stroke single cy...

Page 19: ...h Raise Lower mechanical STOP 6 Raise Lower Hand Wheel Clockwise to raise blade out of cut Counter clockwise to lower blade into cut 7 Parking Brake Mechanical clamping stop 8 Wheels Heavy duty roller wheel bearings with grease fitting 9 Flange Cover Guard required for protection as the flange rotates during operations 10 Blade Guard Covers saw blade and flips up to allow blade changes Must be kep...

Page 20: ...he event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 5 FuelValve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from enteri...

Page 21: ...vel place the saw on secure level ground with the engine stopped The frame platform must be level to accurately check the engine oil 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe it clean Figure 5 Engine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 If the oil level is low ...

Page 22: ...ot exceed 180 degrees during operation Adhere to thesafetyguidelinesorotherapplicablelocalregulations V Belt Check A worn or damaged V belt can adversely affect the performance of the saw If a V belt is defective or worn replace ALL theV belts V belts should always be replaced in sets V Belt Alignment andTensioning This saw is equipped with premiumV belts that have been aligned and tensioned by fa...

Page 23: ... poor performance will result if the belt is under tensioned loose on pulleys NOTICE V belt alignment must be rechecked after adjusting belt tension SPECIFICTOOLSTO BE USED This saw is to use tools blades as follows Steel Core Segmented or Continuous Diamond Rim Cutting Wheel Any other type of tool is not to be used See Table 5 for specific blade usage for material WARNING Failure to thoroughly in...

Page 24: ...e that the blade is oriented properly on the spindle for sawing Reference the directional arrow on the blade and place it so the direction of rotation downcuts with the turn of the shaft 5 Diamond Segment or Rim Ensure there are no cracks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims ma...

Page 25: ...e performance SP1 457mm Capacity 2 836 RPM BLADE PLACEMENT Refer to Figure 11 for the following steps 1 Engine OFF Set the ENGINE ON OFF switches to the OFF position to prevent accidental starting 2 Blade Guard Pivot the blade guard front cover all the way back The guard tension spring will keep the front cover in position 3 Blade Hex Nut Unscrew the spindle nut right side loosensclockwiseandtight...

Page 26: ... FLANGE COLLAR BLADE HEX NUT WARNING Incorrectly installed blades can cause damage to the blade or equipment or cause injury due to breakage Blade Removal and Replacement 1 Set the ENGINE ON OFF switches to the OFF position to prevent accidental starting 2 Place the saw on a stable level working surface 3 Ensure the blade is raised and the raise lower crank is locked into position 4 Lift up the bl...

Page 27: ...de and mount the blade according to Figure 12 4 Lower the blade so it just touches the surface Figure 14 Lowering Blade for Depth of Cut Depth Gauge Friction Knob Raise Lower Wheel Raise Lower ACME Thread Assy Depth Stop Latch 5 Position Depth Indicator Ring to 0 6 Depth Guage Friction Knob can be adjusted as necessary using locknut inside of console 7 The Diamond Blade is now oriented 8 The Depth...

Page 28: ...fely away from moving parts ENGINE STOP SWITCH ENGINE STOP SWITCH Emergency Stop and Primary ON OFF Secondary ON OFF 1 Keep Wheel Clamp applied lever DOWN until completely ready for cutting operation Figure 17 Parking Brake 2 Ensure the diamond blade has been mounted correctly and that it is raised above the surface you are about to saw 3 Place the fuel valve lever Figure 18 to the ON position DAN...

Page 29: ...re 21 Choke Lever 6 Rotate the throttle lever Figure 22 halfway between fast and slow for starting All sawing is done at full throttle The engine governor speed is factory set to ensure optimum blade operating speeds Figure 22 Throttle Lever 7 Grasp the starter grip Figure 23 and slowly pull it out NOTICE The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine T...

Page 30: ... bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area ALWAYS keep clear of rotating or moving parts while operating this equipment CAUTION Ensure the cutting area is clear of tools debris and unauthorized people DO NOT try to cut faster than the blade will allow Cutting too fast will cause the blade to rise up out of the cut Improper cutting rate can ...

Page 31: ...switch to the OFF position 10 Place the water valve in the OFF position as required 11 Push the Parking Brake Lever downward to apply braking pressure to the wheels Restarting After Intervention If cutting is interrupted where the engine stops or is turned off while the blade is still in the cut 1 Turn Engine Off switches to OFF 2 Raise the blade out of the cut 3 Restart the engine as described in...

Page 32: ... has been set at the factory Use these procedures only if the pointer is suspect of being out of alignment 1 Chalk out a straight line on the prepared slab or cutting surface 2 Use a straight edge or level by placing it flat against the blade 3 Adjust the front pointer wheel so it just touches the side of the straight edge or level 4 Remove the straight edge or level 5 Position the front pointer a...

Page 33: ...in plug to catch the used oil 2 Remove the filler cap dipstick and the drain plug 3 Drain the oil completely and reinstall the drain plug Ensure the drain plug is tightened securely 4 Make sure the engine is in a level position and fill to the outer edge of the oil filler hole with the recommended oil SeeTable 4 Engine oil capacity is 1 16 US quart 1 1 liter 5 Screw in the filler cap dipstick secu...

Page 34: ...ese may include oil gasoline hydraulic oil and antifreeze Dispose of properly in accordance with local and governmental regulations Never pour on ground or dump down drains or sewers 7 Remove battery if applicable and bring to appropriate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid 8 The remainder can be brought to a salvage yard or metal...

Page 35: ...ace feet per minute speed SFPM is approximately 6 000 Blade improperly mounted on arbor shoulders and flanges Ensure blade is proerly affixed on the bladeshaft Excessive force applied to blade while cutting DO NOT force the blade in the cut Apply a slow and steady pace when sawing Blade discoloring crackling and or wearing excessively Blade too hard for the material being cut Consult dealer or Mul...

Page 36: ...worn Replace piston rings and or piston Cylinder head and or spark plug not tightened properly Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket damaged Replace head and or spark plug gaskets No fuel present at the carburetor Fuel not available in fuel tank tank empty Fill with correct type of fuel Fuel filter clogged Replace fuel filter Fuel tank cap breather hole clo...

Page 37: ...SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 page 37 NOTES ...

Page 38: ... guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QtY Column numbers used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry general...

Page 39: ...NDLE BEARING 4 1162 A CAP GREASE ZERK 3 13249 BELT 3VX315 13HP HONDA 3 9807956846 SPARK PLUG BPR6ES NKG 1 17620Z0T305 TANK CAP CHROME PLATED 2 17210ZE3010 AIR CLEANER ELEMENT 1 28462ZE3W01 ROPE RECOIL STARTER 2 28086 001 8 REAR WHEEL 2 26221 001 4 FRONT WHEEL 1 29013 001 1 1 2 BOX WRENCH NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the foll...

Page 40: ...Y WITH THE C C AH JADV EEE AV EEA OIEJGGVCBVVZ When Larger Blade and Guard is Installed Belt Drive MUST Be Changed to Proper Size See Owners Manual S M I MASONRY AND CONCRETE SAW MANUFACTURER S INSTITUTE CAUTION FAILURE TO COMPLY WITH THE C C AH JADV EEE AV EEA OIEJGGVCBVVZ DO NOT OPERATE SAW WITHOUT PROPER TRAINING FULL UNDERSTANDING OF THE OWNERS MANUAL HEARING PROTECTION KEEP ALL GUARDS IN PLAC...

Page 41: ...5137 DECAL READ MANUAL ASK FOR TRAINING 1 5 DECAL MQ CE SERIAL PLATE 1 CONTACT UNIT SALES 6 35453 DECAL GUARANTEED SOUND POWER 121DB 1 7 36099 DECAL SAFETY 1 8 38208 DECAL DEPTH INDICATOR DATUM 1 9 38209 DECAL RAISE LOWER 1 10 38210 DECAL CE SAFETY 1 11 38211 DECAL DEPTH INDICATOR CAM 1 12 38212 DECAL SP1 BLACK 1 14 38226 DECAL CE BLACK 1 25 X 1 75 1 15 25867 DECAL ROTATION IN DISPLACE 1 80 X 4 25...

Page 42: ...42 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 CONSOLE FRAME ASSY 15 2 12 25 1 24 18 24 24 8 21 1 NOTES ROUTE OTHER END OF KILL WIRE TO ENGINE 9 17 23 19 19 19 3 3 3 4 4 16 27 10 9 26 22 1 20 ...

Page 43: ... 16 X 6 5 GRADE 5 1 14 35122 402 VALVE GLOBE 1 2 FNPT BRASS 1 15 35131 CLAMP DESTACO MODEL 609 1 16 37247 KNOB DEPTH STOP CONTROL 1 17 38148 HANDLE 1 18 38157 CONSOLE FRAME 1 19 38183 ISOLATOR RUBBER DUROMETER RATING 60 3 20 38191 GROMMET RUBBER 375ID X 875OD 1 21 38215 COVER CONSOLE 1 22 38218 HARNESS KILL WIRE 70 1 23 38273 CHASSIS ISOLATOR GRAY 1 24 49048 SCREW HHFS 1 4 20 X 3 4 GR5 12 25 49070...

Page 44: ...n AND PARTS manual rev 0 01 04 10 Platform Frame Undercarriage assy 1 1 2 2 3 3 4 5 5 6 6 7 8 7 7 7 7 15 15 7 7 9 10 10 10 10 11 11 14 13 12 12 4 BLUE LOCTITE 1 1 1 1 1 1 NOTES APPLY LOCTITE BLUE 242 TO LOCKING COLLARS AND BEARINGS 14 ...

Page 45: ... WASHER FLAT SAE 3 8 4 4 11138 HOUSING P BLOCK BEARING 2 5 11149 BEARING BALL SB 204 12 2 6 26121 001 WHEEL FRONT 4 X 1 5 2 7 8151 WASHER FLAT SAE 3 4 8 8 38172 CHASSIS FRAME 1 9 38194 WHEEL BASE 1 10 25181 001 COLLAR LOCKING 4 11 2621 FITTING GREASE ZERK STR 1 4 28 2 12 25677 SPACER REAR AXLE BEARING C 1 18 2 13 60091 LOCTITE 242 BLUE 1 14 1162 A CAP GREASE ZERK 2 15 28086 001 WHEEL 8 X 2 X 75 RO...

Page 46: ...page 46 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 26 19 27 28 20 21 4 29 16 5 22 6 2 12 23 10 10 17 14 15 WHEEL BASE 7 8 13 18 9 11 11 5 24 25 1 raise lower assy ...

Page 47: ... 11 36128 WASHER NYLON 1 2 ID 3 12 38161 RAISE LOWER STOP 1 13 38163 ACME ROD 3 4 6 THREAD 1 14 38164 SPACER 1 0OD X 79ID X 25L 1 15 38165 HANDWHEEL 8 DIAMETER 1 16 38167 RAISE LOWER ASSY 1 17 38168 PIN SPRING SLOTTED 250 X 2 00 1 18 38176 GEAR RACK 1 19 38177 CAM 5 75 DIAMETER 1 20 38179 SHAFT STEPPED 500D X 5 707 L 1 21 38180 SHIM 730D X 1 180L 1 22 38195 SCREW SHLD 375D X 2 00L 1 4 20 SHC 1 23 ...

Page 48: ...page 48 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 lifting bale assy 1 2 2 CHASSIS FRAME ...

Page 49: ...SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 page 49 lifting bale assy NO PART NO PART NAME QTY REMARKS 1 38200 BALE LIFTING 1 2 22106 SCREW HHFS 3 8 16 X 1 25 ZINC 4 ...

Page 50: ...page 50 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 pOINTER ASSY 2 1 3 3 4 4 6 8 9 10 6 7 7 4 5 4 ...

Page 51: ...351 BLADE GUIDE WELDMENT 1 2 15830 SASH ASSY POINTER 6 1 2 1 3 10133 NUT NYLOC 3 8 16 2 4 EM923025 WASHER FLAT 3 8 SAE 4 5 1023 SCREW HHC 3 8 16 X 1 1 4 GR 5 2 6 1456 NUT HEX FINISH 3 8 16 2 7 0166 A WASHER LOCK 3 8 MED 2 8 28649 001 SPANNER BUSHING CSI 1 9 28648 001 WHEEL 3 X 1 25 X 5 ID POLY CSI 1 10 28647 001 POINTER 1 ...

Page 52: ...page 52 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 BLADE SPINDLE ASSY PULLEY 1 1 2 3 3 4 5 9 5 12 10 6 7 8 2 11 CHASSIS FRAME ...

Page 53: ...8 WASHER FLAT SAE 7 16 4 3 28081 001 BEARING PILLOW BLOCK 2 4 28807 002 SPINDLE BLADE 1 5 28811 001 FLANGE BLADE INNER 2 6 38205 KEY 1 4 SQUARE X 3 1 7 38248 SPACER 1 25 X 1 X 5 1 8 07038 016 NUT HEX JAM 1 14 PLATED 1 9 26928 004 FLANGE BLADE OUTER 1 10 TBD BLADE 1 11 24894 024 PIN DOWEL 3 8 X 1 1 2 NO PLATE 1 12 06922 003 NUT HEX JAM LH SIDE 1 14 PLATED 1 ...

Page 54: ...page 54 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 blade guard assy 1 1 2 8 8 2 4 4 1 3 1 3 9 17 4 4 10 12 12 14 10 11 11 15 3 5 11 16 7 13 13 ...

Page 55: ...10024 NUT NYLOC 1 4 20 2 7 14233 004 FITTING PLASTICY 3 8 BARB USP 64016 1 8 18626 001 SPRING TENSION GUARD BLADE 2 9 29406 353 BLADE GUARD 18 BARE 1 10 22129 001 PIPE STRAP 3 8 2 11 49048 SCREW HHFS 1 4 20 X 3 4 GR5 4 12 38274 SCREW HHFS 3 8 16 X 75 ZINC 2 13 60021 HOSE 38ID X 5 8OD BRAIDED PVC PAC 2 5 SOLD IN FT LENGTHS 14 29978 001 POST SUPPORT 2 15 38247 COVER BLADE GUARD CUTOUT 1 16 28729 005...

Page 56: ...page 56 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 1 2 3 3 3 3 3 3 4 5 5 4 4 4 3 3 2 2 2 CHASSIS FRAME engine assy ...

Page 57: ...NO PART NAME QTY REMARKS 1 15103 ENGINE HONDA 13HP GX390UQWT2 1 2 0669 A SCREW HHC 5 16 18 X 2 1 4 4 SN XL0308587 AND BELOW 2 1207 SCREW HHC 5 16 18 X 1 3 4 4 SN XL0308588 AND ABOVE 3 19470 WASHER FLAT USS 5 16 10 4 5283 NUT NYLOC 5 16 18 4 5 27044 001 SPACER 3 8 2 SN XL0308587 AND BELOW ...

Page 58: ...page 58 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 belts and tensioning assy 4 1 3 2 5 6 CHASSIS FRAME BLADE SPINDLE ENGINE 2 2 ...

Page 59: ... assy NO PART NO PART NAME QTY REMARKS 1 23665 001 PULLEY 3F3V26 X 1 2 2 13249 BELT 3VX315 3 SN XL0308587 AND BELOW 2 16779 006 BELT 3VX300 3 SN XL0308588 AND ABOVE 3 25172 003 PULLEY 3F3V33 X 1 25 1 4 23811 352 BELT TIGHTENER 1 5 EM923025 WASHER FLAT 3 8 SAE 1 6 10133 NUT NYLOC 3 8 16 1 ...

Page 60: ...page 60 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 BELT GUARD ASSY CHASSIS FRAME 1 2 3 4 5 6 6 ...

Page 61: ...0 01 04 10 page 61 BELT GUARD ASSY NO PART NO PART NAME QTY REMARKS 1 38185 BELT GUARD 1 2 29745 354 SPINDLE GUARD 1 3 EM923025 WASHER FLAT 3 8 SAE 1 4 0166 A WASHER LOCK 3 8 MED 1 5 0205 SCREW HHC 3 8 16 X 1 1 6 36720 SCREW HHFS 5 16 18 X 3 4 GR5 2 ...

Page 62: ...page 62 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 WATER SYSTEM ASSY 4 3 8 7 6 5 2 1 BLADE GUARD CONSOLE FRAME WATER HOSE ...

Page 63: ...TTING BRASS 1 2FP 3 4F GRDN STR 1 2 49070 NUT FLANGED 1 4 20 SERRATED PLTD 2 3 16378 005 U BOLT 1 4 20 THREAD 1 4 23252 002 FITTING 90 STREET 1 2FP 1 2MP GALV 1 5 11708 FITTING NIPPLE 1 2MP X 2 5 1 6 35122 402 VALVE GLOBE 1 2 FNPT BRASS 1 7 23566 001 VALVE PLASTIC 90 1 2MP X 1 2 BARB 1 8 23255 011 HOSE WATER 1 2 X 26 BRAID PVC 1 ...

Page 64: ...page 64 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 1 2 2 3 6 8 7 4 6 5 7 10 9 7 9 CHASSIS FRAME optional water tank assy ...

Page 65: ...TEMS W 2 38255 CORD 3 8 X 20 BUNGEE 2 3 28089 001 TANK WATER WITH SPIGOT VALVE 1 4 60002 HOSE PVC CLEAR 375 DIA X 5 DIA 1 5 24778 003 FITTING BRASS 3 8 BARB X 3 4F GRDN 1 6 9091 SCREW HHFS 5 16 18 X 1 GR5 4 7 49071 NUT FLANGED 5 16 18 SERRATED PLTD 11 8 38252 BRACKET 5 GAL WATER TANK 1 9 36720 SCREW HHFS 5 16 18 X 3 4 GR5 7 10 38253 SUPPORT WATER TANK BRACKET 1 ...

Page 66: ...page 66 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG AIR CLEANER ASSY ...

Page 67: ... CLEANER COVER 1 5 17230ZE3841 COVER AIR CLEANER CYCLONE 1 6 17232891000 GROMMET AIR CLEANER 1 7 17238ZE2310 COLLAR AIR CLEANER 2 8 17239ZE3840 COLLAR B AIR CLEANER 1 9 17410ZE3840 ELBOW AIR CLEANER 1 INCLUDES ITEMS W 10 17470ZE3842 CASE PRE AIR CLEANER 1 11 17475ZE3841 CAP PRE AIR CLEANER 1 12 17476ZE3841 GUIDE PRE AIR CLEANER 1 13 90142MB0000 SCREW PAN 5X16 5 5 14 90325044000 WINGNUT TOOL BOX SE...

Page 68: ...page 68 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG CAMSHAFT ASSY ...

Page 69: ...TER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE INTAKE 1 8 14721ZE3000 VALVE EXHAUST 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER EXHAUST VALVE SPRING 1 12 14775ZE2010 SEAT VALVE SPRING 1 13 14781ZE2000 ROTATOR VALVE 1 14 14791ZE2010 PLATE PUSH ROD GUIDE 1 15 90012ZE0010 BOLT PIVOT 8MM 2 1...

Page 70: ...page 70 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG CARBURETOR ASSY ...

Page 71: ...V21 CARBURETOR ASSY BE85C B 1 INCLUDES ITEMS W 10 16124ZE0005 SCREW THROTTLE STOP 1 11 16166ZF6W10 NOZZLE MAIN 1 12 16173001004 GASKET FUEL STRAINER CUP 1 13 16211ZF6000 INSULATOR CARBURETOR 1 14 16220ZA0702 SPACER CARBURETOR 1 15 16221ZF6800 GASKET CARBURETOR 1 16 16223ZE3W00 GASKET INSULATOR 1 20 16610ZE1000 LEVER CHOKE STD 1 INCLUDES ITEM W 22 16953ZE1812 LEVER VALVE 1 23 16954ZE1812 PLATE LEVE...

Page 72: ...page 72 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG CONTROL ASSY ...

Page 73: ... INCLUDES ITEMS W 10 16571ZE3W00 LEVER CONTROL 1 11 16574ZE1000 SPRING LEVER 1 12 16575ZE2W00 WASHER CONTROL LEVER 1 13 16576891000 HOLDER CABLE 1 14 16578ZE1000 SPACER CONTROL LEVER 1 15 16581ZE3W00 BASE CONTROL 1 17 16584883300 SPRING CONTROL ADJUSTING 1 18 16592883310 SPRING CABLE RETURN 1 21 90013883000 BOLT FLANGE 6X12 CT200 2 22 90015ZE5010 BOLT GOVERNOR ARM 1 24 90114SA0000 NUT SELF LOCK 6M...

Page 74: ...page 74 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG CRANKCASE ASSY ...

Page 75: ...LLER 1 INCLUDES ITEM W 8 15625ZE1003 GASKET OIL FILLER CAP 2 9 16510ZE3000 GOVERNOR ASSY 1 INCLUDES ITEMS W 10 16511ZE8000 WEIGHT GOVERNOR 3 11 16512ZE3000 HOLDER GOVERNOR WEIGHT 1 12 16513ZE2000 PIN GOVERNOR WEIGHT 3 13 16531Z0A000 SLIDER GOVERNOR 1 15 90602ZE1000 CLIP GOVERNOR HOLDER 1 16 90701HC4000 PIN DOWEL 8X12 2 17 91201ZE3004 OIL SEAL 35X52X8 1 18 9410106800 WASHER PLAIN 6MM 1 19 957010804...

Page 76: ...page 76 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG CRANKSHAFT ASSY ...

Page 77: ...REMARKS 2 13310ZF6W11 CRANKSHAFT 1 INCLUDES ITEM W S N 1113739 AND BELOW 2 13310ZF6W12 CRANKSHAFT 1 INCLUDES ITEM W S N 1113740 AND ABOVE 8 13351ZE3010 WEIGHT BALANCER 1 11 90745ZE2600 KEY 6 3X6 3X43 1 12 91001ZF6003 BEARING RADIAL BALL 6207S 1 S N 1113739 AND BELOW 12 91001ZF6013 BEARING RADIAL BALL 6207SH 1 S N 1113740 AND ABOVE ...

Page 78: ...page 78 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG CYLINDER BARRELL ASSY ...

Page 79: ...10 SHAFT GOVERNOR ARM 1 9 90131883000 BOLT DRAIN PLUG 12X15 2 10 90446KE1000 WASHER 8 2X17X0 8 1 12 91201ZE3004 OIL SEAL 35X52X8 1 13 91203952771 OIL SEAL 8X14X5 1 14 91353671004 O RING 14MM NOK 1 17 9405010000 NUT FLANGE 10MM 1 18 9410912000 WASHER DRAIN PLUG 12MM 2 19 9425110000 PIN LOCK 10MM 1 20 957010601200 BOLT FLANGE 6X12 2 21 961006202000 BEARING RADIAL BALL 6202 1 22 34150ZH7003 ALERT UNI...

Page 80: ...page 80 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG CYLINDER HEAD ASSY ...

Page 81: ...AD 1 7 12315ZE3840 TUBE BREATHER 1 8 12391ZE2020 GASKET CYLINDER HEAD COVER 1 10 17316611000 CLIP BREATHER TUBE 2 11 90014ZE2000 BOLT HEAD COVER 1 12 90042ZE8000 BOLT STUD 8X131 5 2 13 92900080320E BOLT 2 STUD 8X32 2 14 90441ZE2010 WASHER HEAD COVER 1 16 9430112200 PIN A DOWEL 12X20 2 17 957251008000 BOLT FLANGE 10X80 4 S N 1411816 AND BELOW 17 957011008000 BOLT FLANGE 10X80 4 S N 1411817 AND ABOV...

Page 82: ...page 82 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG FAN COVER ASSY ...

Page 83: ...OVER ASSY NO PART NO PART NAME QTY REMARKS 4 16731ZE2003 CLIP TUBE 1 7 19610ZE3010ZB COVER FAN NH1 BLACK 1 10 19631ZE3W00 SHROUD 1 13 36100ZF6P81 SWITCH ASSY ENGINE STOP 1 S N 1412956 AND BELOW 13 36100ZF6P82 SWITCH ASSY ENGINE STOP 1 S N 1412957 AND ABOVE 15 90013883000 BOLT FLANGE 6X12 CT200 6 ...

Page 84: ...page 84 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG FLYWHEEL ASSY ...

Page 85: ...EL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 3 28450ZE3W11 PULLEY STARTER SCREEN GRID 1 7 31100ZE3701 FLYWHEEL 1 10 90201ZE3V00 NUT SPECIAL 16MM 1 1 S N 1317976 AND BELOW 10 90201ZE3790 NUT SPECIAL 16MM 1 1 S N 1317977 AND ABOVE 11 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 ...

Page 86: ...page 86 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG FUEL tANK ASSY ...

Page 87: ... 6 17510ZE3801ZA TANK FUEL NH1 1 S N 1383800 AND ABOVE 8 17620Z0T305 CAP FUEL FILLER CHROME PLATED 1 INCLUDES ITEM W 9 17631Z0T812 GASKET FUEL FILLER CAP 39X62X3 1 15 91353671004 O RING 14MM NOK 1 17 9405008000 NUT FLANGE 8MM 2 18 950014523540 BULK HOSE FUEL 4 5X235 1 REPLACES 950014500160M S N 1105013 AND BELOW 18 91424Z5L801 BULK HOSE FUEL 4 5X235 FKM 1 S N 1105014 AND ABOVE 20 9500202080 CLIP T...

Page 88: ...page 88 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG IGNITION COIL ASSY ...

Page 89: ...NO PART NAME QTY REMARKS 1 30500ZF6W02 COIL ASSY IGNITION 1 S N 1411816 AND BELOW 1 30500ZF6W03 COIL ASSY IGNITION 1 S N 1411817 AND ABOVE 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 8 31512ZE2000 GROMMET WIRE 1 12 36101ZE2701 WIRE STOP SWITCH 430MM 1 17 90015883000 BOLT FLANGE 6X28 2 18 90684ZA0601 CLIP WIRE HARNESS 1 ...

Page 90: ...page 90 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG MUFFLER ASSY ...

Page 91: ...18331ZE3810 CAP MUFFLER 1 S N 1166160 AND BELOW 6 18331ZE3811 CAP MUFFLER 1 S N 1166161 AND ABOVE 7 18333ZF6W01 GASKET EX PIPE 1 8 18355ZE2W00 ARRESTER SPARK OPTIONAL 1 9 18381ZE2W10 GASKET MUFFLER ARRESTER OPTIONAL 1 10 18381ZE2800 GASKET MUFFLER 1 19 90050ZE1000 SCREW TAPPING 5X8 4 22 90055ZE1000 SCREW TAPPING 4X6 3 27 90006ZE2000 SCREW TAPPING 6X10 1 28 9405008000 NUT FLANGE 8MM 5 31 90055ZE100...

Page 92: ...page 92 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG PISTON ASSY ...

Page 93: ...N 0 25 1 1 13012ZF6005 RING SET PISTON 0 50 1 1 13013ZF6005 RING SET PISTON 0 75 1 2 13101ZF6W00 PISTON STD 1 2 13102ZF6W00 PISTON 0 25 1 2 13103ZF6W00 PISTON 0 50 1 2 13104ZF6W00 PISTON 0 75 1 3 13111ZF6W00 PIN PISTON 1 4 13200ZE3020 ROD ASSY CONNECTING STD 1 INCLUDES ITEM W 4 13200ZE3315 ROD ASSY CONNECTING 0 25 UNDERSIZE 1 5 90001ZE8000 BOLT CONNECTING ROD 2 6 90601ZE3000 CLIP PISTON PIN 20MM 2...

Page 94: ...page 94 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG RECOIL STARTER ASSY ...

Page 95: ...LUDES ITEMS W 2 28410ZE3W01ZB CASE RECOIL STARTER NH1 BLACK 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 11 28462ZE3W01 ROPE RECOIL STARTER 1 13 90004ZE2W01 SCREW CENTER 1 14 90008ZE2003 BOLT FLANGE 6X10 3 ...

Page 96: ...page 96 SP1 Pavement Saw operation AND PARTS manual rev 0 01 04 10 HONDA GX390U1QWT2 ENG LABELS ASSY ...

Page 97: ... 87516ZH7000 MARK OPERATOR CAUTION 1 1 87516ZH7810 MARK OPERATOR PICTOGRAPH OPTION 1 2 87521ZF6W03 EMBLEM GX390 HONDA 13 0 1 S N 1398206 AND BELOW 2 87521ZF6W04 EMBLEM GX390 HONDA 13 0 1 S N 1398207 AND ABOVE 3 87532ZH7000 MARK THROTTLE INDICATION 1 4 87534ZE1841 LABEL AIR CLEANER CAUTION 1 5 87535ZE1841 MARK AIR CLEANER SALES POINT 1 ...

Page 98: ...Operation and parts Manual ...

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