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FLEXTOOL OPERATING INSTRUCTIONS

FLEXTOOL PORTAPAC

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CONTENTS

Introduction 
Applications 

                         

Functions and controls 

        

Hazards & risks 

                   

Operation  
Care and preventive maintenance 
Service

                          

 

Specifications  

                         

Trouble shooting 

                        

Spare parts and service 







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INTRODUCTION

Thank you for your selection of Flextool equipment. Flextool have 

specialised in the design and manufacture of quality products since 

1951.
We have taken care in the design, manufacture and testing of this 

product. 

Should service or spare parts be required prompt and 

efficient service is available from our national network of third party 
service and repair agents.

General Safety Instructions for the Operation of Power Equipment
The goal of Flextool is to produce power equipment that helps the 

operator work safely and efficiently. The most important safety 

device for this or any tool is the operator. Care and good judgement 

are the best protection against injury. 
All possible hazards cannot be covered here however we have tried 

to highlight some of the important items. Individuals should look for 

and obey Caution, Warning and Danger signs placed on equipment, 

and displayed in the workplace. Operators MUST read and follow 

safety instructions packed with each product and complete there 

own work method statement and JSEA
Learn how each machine works. Even if you have previously used 

similar machines, carefully check out each machine before you use 

it. Get the “feel” of it and know its capabilities, limitations, potential 

hazards, how it operates, and how it stops.

APPLICATIONS

Trench compaction

Earthworks

Road maintenance

Landscaping

Brick paving

Driveway toppings

FUNCTIONS AND CONTROLS

MOTOR

The rnotor is controlled by an ON/OFF switch or push button which 

is mounted on the motor below the fuel tank.
The motor speed is controlled by a remote throttle lever which is 

mounted on the machine handle.
Honda motors are fitted with an oil alert device which will stop the 

motor or prevent starting when the crankcase oil level falls below a 
safe level.

1300 353 986  

flextool.com.au

HAZARDS AND RISKS

NEVER allow any person to operate the machine without adequate 

instruction, SWMS, JSEA and competency validation.
ENSURE all operators read, understand and follow the operating 

instructions.
SERIOUS INJURY may result from improper or careless use of this 

machine.
Plate compactors are heavy units and should be positioned by two 

people  of  appropriate  strength  using  the  lifting  handles  provided 

on the machine, along with correct lifting techniques.

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MECHANICAL HAZARDS

DO NOT operate the machine unless all protective guards are in

place. Ensure all warning labels are visible and understood.
KEEP hands and feet clear of rotating and moving parts as they will 

cause injury if contacted. 
ENSURE that the motor operation switch is in the OFF position and 

the spark plug ignition lead is disconnected before removing the 

guards or making adjustments.
ENSURE both the machine and the operator are stable by setting 

up on level terrain and the machine will not tip over, slide or fall 

while in operation or unattended.
DO NOT leave the machine in operation while it is unattended.
ENSURE that the walls of a trench are stable and will not collapse 

due to the action of the vibration, prior to commencing compaction.
ENSURE that the area to be compacted does not contain any “live” 

electrical cables, gas, water or communication services which may 

be damaged by the action of the vibration.
EXERCISE CARE when operating unit. Exposure to vibration or 

repetitive work actions may be harmful to hands and arms.
NEVER stand on the unit while it is operating.
DO NOT increase the governed no-load motor speed above 3,500 

rpm. Any increase may result in personal injury and damage to the 

machine.
BE CAREFUL not to come in contact with the muffler when the 

engine is hot, since it can cause severe burns.
ENSURE that repairs to the motor and machine are carried out by 

qualified COMPETENT personnel.

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FIRE & EXPLOSION HAZARDS

PETROL or diesel is extremely flammable and explosive under

certain conditions.
ENSURE that petrol or diesel is only stored in an approved storage 

container away from source of ignition.
DO NOT refuel the motor while it is in operation or hot.
DO NOT refuel the motor in the vicinity of ignition source such as 

sparks, a naked flame or a person smoking.
DO NOT over fill the fuel tank and avoid spilling petrol when 

refuelling. Spilled petrol or petrol vapour may ignite. If spillage 

occurs, ensure that the area is dry before starting the motor.
ENSURE that the fuel tank cap is securely fitted after refuelling.
Ensure fire extinguisher is readily available for use.

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