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 Safety

Create

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 by EBCCW 

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5113196-3

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1.3.1

Noise level 

. 

The noise level produced by the X45 conveyor system is under 65 dB(A). 

1.3.2

Electrical cabinet 

. 

Ensure that the electrical cabinet is closed and locked after working in the 
electrical cabinet. 

Never bypass the safety system. 

Before working in the electrical cabinet, the main switch to the motor must 
be turned off and locked. The key is retained by the service technician until 
work is finished. 

Examples of service work include: 

•

Disconnection of wiring 

•

Replacement of motors, etc. 

•

Service work in the electrical cabinet, terminal boxes, etc. 

•

Service work performed on the machine that cannot be seen from 
the electrical cabinet. 

For adjustment of photo-electric cells, inductive sensors, etc., power is re-
quired:

-

Stop the system and wait until the moving parts have come to 
a complete stop.

Summary of Contents for X45

Page 1: ...Created by EBCCW 96 05 Created by EBCCW 00 06 Created by EBCCW 96 05 Created by EBCCW 00 06 Conveyor system X45 Created by EBCCW 00 06 5113196 3 User Documentation ...

Page 2: ...Created by EBCCW 96 05 Created by EBCCW 00 06 ...

Page 3: ...Created by EBCCW 96 05 Created by EBCCW 00 06 Created by EBCCW 96 05 Created by EBCCW 00 06 Conveyor system X45 Created by EBCCW 00 06 5113196 3 ...

Page 4: ...Created by EBCCW 96 05 Created by EBCCW 00 06 ...

Page 5: ...ify products and its manuals without notice FlexLink Components AB assumes no responsibility or liability on any errors or inaccuracies in this program or documentation Any kind of material damages or other indirect consequences resulting from any FlexLink Components AB s product part documentation discrepancies and errors or non anticipated program behavior are limited to the value of appropriate...

Page 6: ...5113196 3 ...

Page 7: ...s described in this document is important in order to prevent dangerous situations and unnecessary damage to the X45 system Carefully keep this document It is recommended to keep one copy near the conveyor system and one copy with your technical documenta tion Structure of the manual The user s manual has been composed in such a way that a number of op erations can quickly and easily be found This...

Page 8: ...ual ified he or she may not carry out any maintenance or repair activities on the system Note Maintenance activities on the system may only be carried out by a technically qualified person NB Technically qualified employees means employees that have followed an adequate training for carrying out the activities involved and have a good ability to read and understand the English language ...

Page 9: ...ich the system is used may require extra safety measures This particularly applies to the working conditions This manual does not describe how these are to be complied with In case of doubt consult your government or safety officer 1 1 System information The project number and or general drawing number shall always be spec ified when communicating with FlexLink with respect to the module Figure 1 ...

Page 10: ...al injury Do not wear clothing or other articles that can fasten Follow the instructions in this user manual when transporting the machine FlexLink Components AB must approve all modifica tions or changes to this system Only use recommended spare parts Only authorised personnel may open electrical units FlexLink is not responsible for damage if service on the equip ment is not performed in accorda...

Page 11: ... from drawings and wiring diagrams Knowledge of local safety regulations for electrical power and au tomation To avoid risks only experienced personnel with technical knowledge and experience may perform repair work on the electronics components 1 2 4 Operators To correctly use the equipment operators must have appropriate training and or experience ...

Page 12: ...general description of the safety provisions re quired Here it should be noted that only technically qualified employees are allowed to work on the settings of the safety provisions Control Remark Emergency stop switch It is recommended that the X45 conveyor system should be provided with one or more emergency stop switches that can be operated within reach of the user The switch must have the sta...

Page 13: ...binet the main switch to the motor must be turned off and locked The key is retained by the service technician until work is finished Examples of service work include Disconnection of wiring Replacement of motors etc Service work in the electrical cabinet terminal boxes etc Service work performed on the machine that cannot be seen from the electrical cabinet For adjustment of photo electric cells ...

Page 14: ...mber of safety measures are to be taken These include the following measures Clean floor surface With a clean floor surface the operator will not be hindered while operating the system This can prevent trip ping or slipping so that the operator does not unexpectedly come into contact with the system ...

Page 15: ... 100 mm conveyor length see picture below 800 g 100 g link Maximum single item weight horizontal transport see picture below 800 g Conveyor speed 5 20 m min Horizontal bends 30 45 90 180 Radius 150 mm Note Maximum 2 bends conveyor Vertical bends 5 15 Radius 400 mm Note 2 bends conveyor Electrostatic discharge feature ESD Standard conductive Max permissible puck weight Example Max 100 g link 100 mm...

Page 16: ...lexLink has defined a number of parameters within which the system would be allowed to function Should the system still be applied beyond these limiting values FlexLink cannot guarantee the good functioning of it Ambient temperature in operation 20 to 60 C During transport storage 5 to 40 C Relative air humidity RH 10 to 95 not condensing Lighting Normal ambient lighting ...

Page 17: ...n analogue position feedback sensor An em bedded microprocessor is dedicated for the application control Local sen sors are connected directly to this unit The motors can be autonomously controlled only by the input of the local sensors or controlled from a line controller over a CANopen network The motor unit has also a LED on each side indicating its status If the mo tors are in autonomous mode ...

Page 18: ...ters Diverters are used to split a flow of pucks from one line into two The lines can be parallel or in a 90 angle The diverter is an active unit with one infeed and two outfeed conveyors There are four different variants of the diverter Diverter Parallel Left Diverter Parallel Right Diverter 90 Left Diverter 90 Right DL DL DR DR 90 90 ...

Page 19: ...d by a RFID read write head When a puck arrives the rotation disc opens up to receive the puck The second sensor is used for detecting that the puck has reached the gap of the rotation disc This is the trigger signal for the main rotation of the rota tion disc with a puck in the gap The decision of which outfeed conveyor to release the puck on can be re ceived from the external bus via a local sen...

Page 20: ...c sensors The first sensor position on each side is used for sensing the queue status of the infeed conveyors These queue sensors are the trigger signal for the merger to moving the rotation disc to one of the two receive positions This is done either clockwise or counter clockwise depending on which conveyor to receive pucks from The last sensor is used for sensing pucks in the gap of the rotatio...

Page 21: ...ple to guide pucks out and in on a satellite conveyor from the main conveyor They can also be used as shortcuts Figure 4 Combined Diverter Merger 90 and 180 This function has the behaviour from both the diverter and the merger The prioritized order can be predetermined or decided dynamically from a line controller CL 180 L CR 180 R CR 90 CL 90 ...

Page 22: ...rallel transfers are passive but the 90 and 180 angled transfers are driven by a motor There are six different variants of the transfers Transfer Parallel Left Transfer Parallel Right Transfer 90 Left Transfer 90 Right Transfer 180 Left Transfer 180 Right Figure 5 Transfer parallel 90 and 180 PL L PR R 90 90 L R 180 180 ...

Page 23: ...uck in the queue The default position of the stop unit is closed i e it is able to resist a queue of puck If the stop is deactivated the unit opens up to receive a puck Directly after the unit has opened up it closes and releases the received puck This unit can be controlled either via the external bus or in local mode by a signal in the local digital input Figure 6 Stop unit ...

Page 24: ...ad on the locating position The sta tion can be controlled either via the external bus or using only local control Figure 7 Locating unit The rotating disc guides the puck sideways out of the conveyor into the lo cating position A spring function included in the rotating disc presses the puck towards a v shaped block In this position the puck is locked vertical and can take limited vertical forces...

Page 25: ...diagram shows the maximum permissible weight of a group of pucks product weight puck weight that the functions Divert Merger Combined Diverter Merger Stop and Locating station are capable stopping as a function of the conveyor speed gr 2500 2000 1500 1000 500 10 20 15 5 3000 Load Speed m min ...

Page 26: ...t part of the unloading as in case of damage this should be mentioned on the delivery note in relation to guarantee and the like The first transport check after arrival of the modules a transport check is to be carried out The check can be carried out at the moment the module has been unloaded from the container or the truck The technical specification gives the dimensions to be checked Is the mod...

Page 27: ...he means of transport must be removed Sub sequently check whether the transport supports are still connected well to the module After this the unloading procedure may be started 4 2 1 Shipment Modules are normally delivered in flat boxes with a maximum length of ap proximately 3 m See photo below Conveyor modules will be delivered in sections of maximum 3 m which are easy to reassemble ...

Page 28: ...o the corre sponding conveyor chain is marked up and has to be assembled according to section 5 2 5 1 Provisions to be provided Make sure before assembly that the surroundings are clean and free from obstacles and the mounting surface is clean and level Besides it should be repeated that the operations are to be carried out in a calm and control led way After having placed the modules in the corre...

Page 29: ...in to X45 conveyor modules Idler end 5 2 1 Tools 5 2 2 Procedure Allen key 3 mm Pin insertion tool Screwdriver 1 Use the screwdriver to remove the plastic cap on the idler end Loosen the screws on both side on the basic unit use a 3 mm Allen key 2 Remove the sideplates use a screwdriver ...

Page 30: ...ive wheel into the return part of the beam 5 To avoid noise the number of links in the chain shall be adjusted so that a slight pretension is obtained CAUTION Make sure that the chain enters the drive wheel correctly 6 Use a pair of slip joint pliers to insert the pin half way into the chain link 7 Join the chain ends 8 Press the pin through the chain 9 Make sure that the pin snaps in to the corre...

Page 31: ... to section 5 3 8 on page 32 When assemble the parallel conveyors use the beam spacer XUCD 15x20 see picture below The distance between the spacers is to be approxi mately no more than 600 mm Note that it is very important that the modules lines up horizontal according to picture A below To avoid incorrect readings from the sensors that are used for detecting the puck guide rails must be mounted t...

Page 32: ...tallation adjustment 26 5113196 3 5 3 1 Slide rail cutting RFID Slide rail cutting to clear RFID when placed between two parallel conveyors at C C 60 mm See picture below 5112695 64 Cut to here A A A A 5112695 2 1 ...

Page 33: ...ection 5 3 3 on page 28 to section 5 3 8 on page 32 DI 2 Digital input 2 Sensor connect if used see section 5 3 3 on page 28 to section 5 3 8 on page 32 DI 3 Digital input 3 Sensor connect if used see section 5 3 3 on page 28 to section 5 3 8 on page 32 DI 4 Digital input 4 Sensor connect if used see section 5 3 3 on page 28 to section 5 3 8 on page 32 BUS A1 External bus in Connect this if extern...

Page 34: ...chanical electrical Angularity Item 1 2 Divert Parallel XUUT DL Left XUUT DL 1 XUUT DL 2 XUUT DR Right XUUT DR 1 XUUT DR 2 Divert 90 XUUT 90 DL Left XUUT 90 DL 1 XUUT 90 DL 2 XUUT 90 DR Right XUUT 90 DR 1 XUUT 90 DR 2 DI 3 1 2 Home position Receive angle 1 Release angle 2 Release angle 1 DI 3 1 2 Home position Receive angle 1 Release angle 1 Release angle 2 DI 3 22 1 2 Home position Receive angle ...

Page 35: ...UT MR 2 Merge 90 XUUT 90 ML Left XUUT 90 ML 1 XUUT 90 ML 2 XUUT 90 MR Right XUUT 90 MR 1 XUUT 90 MR 2 DI 4 DI 2 DI 3 DI 1 2 1 Release angle 1 Home position Receive angle 2 Receive angle 1 DI 3 DI 1 DI 4 DI 2 2 1 Release angle 1 Home position Receive angle 1 Receive angle 2 DI 3 145 DI 1 DI 4 DI 2 2 Release angle 1 Home position Receive angle 1 Receive angle 2 145 DI 3 DI 1 DI 2 DI 4 2 1 Receive an...

Page 36: ...XUUT 90 CL Left XUUT 90 CL 1 XUUT 90 CL 2 XUUT 90 CL 3 XUUT 90 CR Right XUUT 90 CR 1 XUUT 90 CR 2 XUUT 90 CR 3 57 DI 3 DI 1 DI 2 DI 4 2 1 Receive angle 1 Home position Receive angle 2 Release angle 2 Release angle 1 DI 2 DI 4 57 DI 3 DI 1 1 2 Receive angle 1 Home position Receive angle 2 Release angle 2 Release angle 1 22 DI 3 DI 1 DI 4 DI 2 1 3 2 Receive angle 3 Home position Receive angle 1 Rele...

Page 37: ...ght XUUT PR 1 XUUT PR 2 Transfer 90 XUUT 90 L Left XUUT 90 L 1 XUUT 90 L 2 XUUT 90 R Right XUUT 90 R 1 XUUT 90 R 2 Transfer 180 XUUT 180 L Left XUUT 180 L 1 XUUT 180 L 2 XUUT 180 R Right XUUT 180 R 1 XUUT 180 R 2 1 2 2 1 DI 1 1 2 Home position Receive angle 1 Release angle 2 DI 1 1 2 Home position Receive angle 1 Release angle 2 DI 1 1 2 Release angle 2 Home position Receive angle 1 DI 1 2 1 Home ...

Page 38: ...top XUUS 11 L Left XUUS 11 L XUUS 11 R Right XUUS 11 R Function Designation Assembly mechanical electrical Angularity Item Locating station XUUL 11 L Left XUUL 11 L XUUL 11 R Right XUUL 11 R DI 1 Home position Receive angle 1 Release angle 1 DI 1 Home position Receive angle 1 Release angle 1 DI 1 Release angle 1 Home position Receive angle 1 DI 1 Release angle 1 Home position Receive angle 1 ...

Page 39: ...l All software in the X45e motors are preloaded and the behaviour of the motors can be adjusted to different performance such as function type speed and angle settings by a parameter setting tool kit 5113070 For more information see User documentation Parameter setting tool on flexlink com and Technical library ...

Page 40: ...intenance The following maintenance interval is recommended for X45 equipment An inspection for all equipment is recommended regularly every 1500 operating hours or every 3rd month depending on which case that occurs first In case of less clean environmental conditions certain wear can occur and more frequently planned maintenance intervals are recommended If this is the case consult your FlexLink...

Page 41: ...Recommended spare parts Created by EBCCW 00 06 35 5113196 3 7 Recommended spare parts See separate Spare parts list on flexlink com and Technical library ...

Page 42: ... title page of this manual This document was drawn up by FlexLink Components AB Date 2010 01 18 Copyright FlexLink Sweden 2010 The machine was produced by Note In case of failures please contact the system integrator Flexlink Components AB Tel 46 0 31 337 31 00 SE 415 50 Göteborg Fax 46 0 31 337 31 95 Sweden E mail info flexlink se www flexlink com ...

Page 43: ...onnection with the design construction and manufacture of the below specified equipment Conveyor modules X45 XUUC S XUUC SP XUUC V XUUC VP XUUC L XUUC LP XUUC U XUUC UP Corresponding EC directives Low Voltage Directive 2006 95 EC According to 2004 108 EC Electromagnetic Compatibility Directive EMC the listed device is not independently operable product but intended as part of a given fixed install...

Page 44: ...Supplier s information 38 5113196 3 ...

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