FlexiForce ISTT Installation, Use And Maintenance Manual Download Page 2

manual

Before you start; read this manual carefully and check the video on youtube
It is advised to practise the use of the tool in a test enviroment
If anything is unclear or should you have queries, please contact FlexiForce or you supplier

ATTENTION! GENERAL WARNINGS!

To use, operate and service this tool, a number of precautions must be taken.

For safety reasons pay heed to the warnings and instructions given below !

If in doubt, contact your supplier

 

 

9

This manual has been written for use by experienced fitters and as such is not suitable for d.i.y. purposes or for use by 
trainee fitters.

 

9

This manual only describes the operation and servicing of the industrial spring tensioning tool.

 

9

All safety warnings or remarks valid for the installation of the compleet sectional overhead door need to be considered  

 

9

Certain components may be sharp or have jagged edges. As such you are advised to wear safety gloves.

 

9

The guarantee will terminate in case components will be added or changed without any consultation with the supplier

 

9

During tensioning, springs can exert large forces. Ensure that you are standing in a steady position.

 

9

Ensure that there is sufficient light during installation. Make sure that there is no one else present other than the fitters. 

 

9

All rights derived from this manual are reserved. Technical information is subject to change without notice

CHECK THE TOOL FOR DAMAGES BEFORE TENSIONING A SPRING, DO NOT USE THE TOOL WHEN DAMAGED

UNDER NO CIRCUMSTANCES DISASSEMBLE THE TOOL, BEFORE FIXING THE WINDING PLUG TO THE SHAFT !

ALWAYSE USE THE SICKLE LEVER TO SECURE THE TOOL

MAKE SURE THE GEAR COVER IS FIXED TO THE DRIVE UNIT BEFORE TENSIONING

MAKE SURE THE PROPER SIZE INSERT PIN IS USED ON THE SPRING WINDING PLUG

DO NOT EXCEED THE PRESCRIBED MAX. RPM AND MAX. TORQUE

          ONLY USE ISTT ON 1” (25.4MM) SHAFT

          ONLY USE ISTT-125 ON 1¼” (31.75MM) SHAFT

ONLY USE ON FF SPRING WINDING PLUGS

MAKE SURE THE INSERT PIN IS TIGHTENED CORRECTLY IN THE GEAR WHEEL

ALWAYSE USE THE RIGHT HAND DIRECTION OF THE DRILL TO WIND UP SPRINGS

USE PROPER DRILL

DO NOT DISMANTLE OR BEND AWAY THE SAFETY LEVER

 

FROM THE DRIVE UNIT

CARRY OUT THE MAINTENANCE AS PRESCRIBED

With the proper maintenance and correct usage the ISTT is suitable to tension at least 3000 torsion springs without any problems.

User Manual ISTT

www.flexiforce.com

GB

Summary of Contents for ISTT

Page 1: ...lexiForce 2017 User manual ISTT ISTT ISTT 125 Industrial Spring Tensioning Tool ISTT use in combination with FlexiForce spring fittings and 1 shaft ISTT 125 use in combination with FlexiForce spring f...

Page 2: ...gs can exert large forces Ensure that you are standing in a steady position 9 9 Ensure that there is sufficient light during installation Make sure that there is no one else present other than the fit...

Page 3: ...tool if safety is not assured 95 122 991 rev 30 10 2018 1 Maintenance and checks Check dimensions A B C and D See page 9 10 and 11 Do not use the spring tensioning tool if wear limits are crossed 95...

Page 4: ...STT FF375 1 ISTT 16x33 FF375N 1 ISTT FF600N 1 ISTT FF600N125 1 ISTT 125 Use with FF spring plugs only Only use FF insert pins 1HYHU DOWHU WKH LQVHUW SLQV WR WW RWKHU EUDQG SOXJV Select ISTT Insert Pin...

Page 5: ...1 rev 30 10 2018 14 1 1 ISTT 125 GEARWHEEL ISTT GEARWHEEL 95 122 991 rev 30 10 2018 15 95 122 991 rev 30 10 2018 16 Check 95 122 991 rev 30 10 2018 17 95 122 991 rev 30 10 2018 18 95 122 991 rev 30 10...

Page 6: ...125 30 6mm Dim X 95 122 991 rev 30 10 2018 21 Click Check Check Click 95 122 991 rev 30 10 2018 22 95 122 991 rev 30 10 2018 23 PP 95 122 991 rev 30 10 2018 24 PP 95 122 991 rev 30 10 2018 25 95 122...

Page 7: ...1 rev 30 10 2018 34 95 122 991 rev 30 10 2018 35 Use of the ISTT ISTT 125 Select the correct version ISTT for used type of shaft Make sure that one always uses the DSSURSLDWH LQVHUW SHQ WWLQJ WKH FRUU...

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