Flexicon PD22I Instruction Handbook Manual Download Page 1

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INSTRUCTION HANDBOOK

PD22I / PD22P

PD22IP IH EN 74-125-102 v1.04

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INSTRUCTION HANDBOOK

PD22I

PD22P

(foto examples; exact model may vary)

Summary of Contents for PD22I

Page 1: ...INSTRUCTION HANDBOOK PD22I PD22P PD22IP IH EN 74 125 102 v1 04 Page 1 of 20 INSTRUCTION HANDBOOK PD22I PD22P foto examples exact model may vary...

Page 2: ...9 6 Dispensing with PD22 10 6 1 Vessel Placement 10 6 2 Tube size 11 6 3 Nature of fill media 12 6 4 Priming tubes 12 6 5 Drip 12 6 6 Hard Feed 12 7 Tube assembly 13 7 1 Assembly of Y connectors 13 7...

Page 3: ...abinet and the PD22 P is mounted through a panel Besides this there are differences in the way the I and P version are connected to power supply and to the external pump controller MC12 In the last se...

Page 4: ...d for dosing and filling of liquid fluids The PD22 must be placed on a stable bed plate and in such a way that it is not exposed to great humidity high temperatures or other abnormal operating environ...

Page 5: ...LWAYS REMEMBER that this machine must be earthed 4 2 The peristaltic principle PD22 operates with a peristaltic dispenser head tube pump where the liquid only comes into contact with the flexible tube...

Page 6: ...2 on the PD22I and the other plug is connected to the net socket on MC12 The terminator supplied with MC12 4 pin blind DIN plug is connected to the net 2 3 socket on PD22I Should the system be operati...

Page 7: ...13 Mains Power 14 16 External 1 4 6 Short Circuit Fig 4 2 The power supply is mounted with 0 in pin 14 earth in pin 15 and phase in pin 16 The communication cable from MC12P is mounted in pin 1 3 Sho...

Page 8: ...1 1 1 1 1 1 0 0 0 0 0 0 0 0 Fig 4 3 Address 1 is the factory setting of PD22 If the PD22 is one of several filling stations in a system none of the stations may have the same address and it must there...

Page 9: ...iameters The dispenser head works with two parallel tubes which are squeezed by six rollers mounted on ball bearings The rollers in the two sections are offset in order to eliminate pulsing Fig 5 1 Po...

Page 10: ...recommendable to place the vessel containing fill media at the same level as pump head or preferably above the pump head level Placing the vessel higher than pump head level provides positive product...

Page 11: ...table and good filling accuracy the choice of tubing may be made according to the following guidelines Min Volume recommended Tubing Inside diameter Y connector Outside diameter 10 ml 3 0 mm i d 4 mm...

Page 12: ...repare the tubes for filling it is necessary to prime the tubes Priming must be done adequately and continued until the tube material hysteresis disappears as well as any air bubbles 6 5 Drip When dis...

Page 13: ...connector just behind the dispenser head Fig 7 1 The chosen tube is joined by a Y connector as shown in Fig 7 1 7 2 Placing tubes in the pump head After selecting a suitable tube diameter and after fi...

Page 14: ...ght of the dispenser head It is important that the tubes are situated in the two notches 3 Now place the tube bridge in its tracks and engage the two locking pins Fig 7 4 The tube ends must always be...

Page 15: ...ube is changed a new calibration must always be made 3 Velocity Value Revolutions per minute rpm Range 30 250 rpm If the velocity is changed a recalibration should be made 4 Acceleration deceleration...

Page 16: ...aluminium and normal cleaning agents such as tepid medium hot water ethyl alcohol ethanol 70 may be used all over the machine 9 2 Sterilization If PD22 is placed in an aseptic environment the sterili...

Page 17: ...tor during filling PIN 5 STATUS OUTPUT MAX 24VDC 100 mA Pin 5 is complementary to pin 4 2 External 2 PIN 1 INPUT FOR DISABLING 5 50 VDC if this pin is activated the drive will be disabled no dispensin...

Page 18: ...en drive is active pin 8 Status output signal Open collector Grounded when drive is not active pin 9 Disable signal 5 to 50 Vdc Dispensing disabled when active 3 Prime 10 11 pin 10 Prime ground pin 11...

Page 19: ...n Blue Black Blue Black red Fig 10 4 The PD22 can be converted to accept another supply voltage The conversion can be made inside the machine by moving the cables of the transformer clamps BLUE YEL GR...

Page 20: ...compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN61000 6 3 2007 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commer...