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INSTALLATION INSTRUCTIONS

 

 

               LINEAR SERIES 

IMPORTANT

: READ ALL INSTRUCTIONS THOROUGHLY AND CAREFULLY PRIOR TO INSTALLATION OF LINEAR 

SERIES FIXTURES AND RETAIN FOR FUTURE REFERENCE. 
 

FLEXLIGHTINGSOLUTIONS.COM

 

 

 

[email protected]

   

 

 

913-851-3000 

11-13-17 

 
 

The LINEAR Series of commercial and industrial LED fixtures is designed to be used in utility strip applications using suspension or 
surface mount installation. The LINEAR Series is designed for use in 120 – 277V, 50/60Hz protected (max 20A) circuits.

 

 
Size line voltage Service wire as required per the National Electric Code (NEC). 
     

 

 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
GENERAL NOTES: 

 

1.

 

MAKE SURE ALL WIRE AND CONNECTORS ARE UL-LISTED. IF THE

 

ELECTRICAL SYSTEM CONTAINS NO GROUND WIRE, CONSULT 
WITH A QUALIFIED ELECTRICIAN BEFORE PROCEEDING WITH THE  
INSTALLATION. 
 

2.

 

SUSPENSION CABLE, CHAIN OR CEILING JUNCTION BOX PROVIDED 
BY CONTRACTOR SHALL BE RATED TO SUPPORT WEIGHT OF 
FIXTURE(S) – INCLUDING ALL ASSESSORIES AND OPTIONS. 
AIRCRAFT SUSPENSION CABLE MAY BE ORDERED SEPARATELY  
FROM FLEX LIGHTING SOLUTIONS OR OTHERWISE PROVIDED 
BY CONTRACTOR. 
 
 
 
 

 

 

ITEMS NOT INCLUDED: 

(BUT REQUIRED FOR INSTALLATION): 

PERSONAL PROTECTIVE EQUIPMENT 
 

 

SCREWDRIVER 

 

PLIERS 

 

SUPPLY CONDUCTORS (BUILDING LINE POWER) 

 

RECEPTACLE (IF APPLICABLE) 

 

ITEMS INCLUDED: 

 

LINEAR LED LIGHT FIXTURE (FXT, RTR OR RMW)  

 

CORD AND PLUG (OPTIONAL; SOLD SEPARATELY) 

 

MAY ALSO INCLUDE SOME OPTIONAL ACCESSORIES (IF 
ORDERED)

 

 

REFER TO SPECIFICATION SHEET FOR ALL POSSIBLE OPTIONS.

 

 

These instructions apply to the following part numbers:

 

 

LR20S-Ax-xK-04-[xxx]-LV-FXT-[xxx]-10V 
LR20S-Ax-xK-08-[xxx]-LV-FXT-[xxx]-10V

 

LR20S-Ax-xK-12-[xxx]-LV-FXT-[xxx]-10V

 

LR20S-Ax-xK-04-[xxx]-LV-RTR-[xxx]-10V 
LR20S-Ax-xK-08-[xxx]-LV-RTR-[xxx]-10V

 

LR20S-Ax-xK-12-[xxx]-LV-RTR-[xxx]-10V

 

LR20S-Ax-xK-04-[xxx]-LV-RMW-[xxx]-10V 
LR20S-Ax-xK-08-[xxx]-LV-RMW-[xxx]-10V

 

LR20S-Ax-xK-12-[xxx]-LV-RMW-[xxx]-10V

 

 

4' LINEAR STANDALONE FIXTURE 

ISOMETRIC VIEW 

4' LINEAR RETROFIT KIT 

ISOMETRIC VIEW 

4' LINEAR RETRO 

MULTI WIDTH KIT 

(BACKBOX NOT INCLUDED) 

ISOMETRIC VIEW 

Summary of Contents for LINEAR LR20S-A Series

Page 1: ...UPPORT WEIGHT OF FIXTURE S INCLUDING ALL ASSESSORIES AND OPTIONS AIRCRAFT SUSPENSION CABLE MAY BE ORDERED SEPARATELY FROM FLEX LIGHTING SOLUTIONS OR OTHERWISE PROVIDED BY CONTRACTOR ITEMS NOT INCLUDED BUT REQUIRED FOR INSTALLATION PERSONAL PROTECTIVE EQUIPMENT SCREWDRIVER PLIERS SUPPLY CONDUCTORS BUILDING LINE POWER RECEPTACLE IF APPLICABLE ITEMS INCLUDED LINEAR LED LIGHT FIXTURE FXT RTR OR RMW CO...

Page 2: ...NTS HUMIDES SUITABLE FOR OPERATION IN AMBIENT NOT EXCEEDING 45 C PEUT ÊTRE UTILISÉ À UNE TEMPÉRATURE AMBIANTE N EXCÉDANT PAS 45 C LR20S Ax xK 08 SUITABLE FOR OPERATION IN AMBIENT NOT EXCEEDING 40 C PEUT ÊTRE UTILISÉ À UNE TEMPÉRATURE AMBIANTE N EXCÉDANT PAS 40 C USE INDOORS ONLY TURN POWER OFF BEFORE SERVICING SEE INSTRUCTIONS PROPERLY GROUND FIXTURE WARNING ENSURE NO BARE WIRES ARE EXPOSED OUTSID...

Page 3: ...8 MAKE SURE THE MOUNTING SURFACE IS CAPABLE OF SUPPORTING WEIGHT OF FIXTURE 9 MAX AMBIENT REDUCED 5 C WHEN MOUNTED NEAR CEILING 10 ENSURE PROPER AIRFLOW AROUND FIXTURE REMOVING LED LIGHT COVER FXT ONLY 1 GENTLY SQUEEZE THE LINEAR HOUSING BELOW THE SIDE TABS AND REMOVE THE LED LIGHT COVER TO ACCESS FIXTURE WIRING 2 IF APPLICABLE REMOVE DRIVER GREEN YELLOW STRIPE GROUND WIRE FROM GROUNDING WAGO CONN...

Page 4: ...CAP WITH SLOTS AND SLIDE ENDCAP INTO PLACE ENDCAP SHOULD SLIDE ALL THE WAY TO END OF SLOTS ALIGN ENDCAP ON SECTION 8A WITH SLOTS ON SECTION 8B AND SLIDE ENDCAP INTO SLOTS ENDCAP SHOULD SLIDE ALL THE WAY TO END OF SLOTS IN SECTION B AFTER JOINING FIXTURES HOUSINGS FROM BOTH SECTIONS SHOULD BE FLUSH TOGETHER LOCATE JOINER PIECE INSERT SLOTS THROUGH NOTCHES LOCATED IN THE SIDE OF THE FIXTURE HOUSING ...

Page 5: ...O END OF SLOTS ALIGN ENDCAP ON SECTION 12B WITH SLOTS ON SECTION 12C AND SLIDE ENDCAP INTO SLOTS ENDCAP SHOULD SLIDE ALL THE WAY TO END OF SLOTS IN SECTION C AFTER JOINING FIXTURE HOUSINGS FROM BOTH SECTIONS SHOULD BE FLUSH TOGETHER PRESS CENTER BETWEEN SLOTS OF JOINER PIECE SO THAT SLOTS WILL INSERT THROUGH NOTCHES IN SIDE OF FIXTURE HOUSING FIXTURE IS NOW READY TO MOUNT PROCEED TO THE APPROPRIAT...

Page 6: ...RUCTURE a 4FT SECTION MINIMUM 2 HANGER POINTS b 8FT SECTION MINIMUM 3 HANGER POINTS OR 4 HANGER POINTS c 12FT SECTION MINIMUM 4 HANGER POINTS OR 6 HANGER POINTS 7 PASS LOOP SIDE OF CABLE OVER AROUND AND UNDER STRUCTURE 8 PASS STRAIGHT END OF CABLE THROUGH LOOP AND PULL TIGHT 9 RAISE FIXTURE WITH Y TOGGLE AND GRIPPER TO LOOP CABLE SECURED TO STRUCTURE 10 PASS STRAIGHT END OF LOOP CABLE THROUGH TOGG...

Page 7: ...IONS REFER TO MAKING ELECTRICAL CONNECTIONS 21 12 SECTION FOLLOW INSTRUCTIONS FOR 4FT SECTION NUMBERS 2 THROUGH 5 TO INSTALLED TOGGLE AND GRIPPER 22 INSTALLING MIDDLE TOGGLE GRIPPERS FOR 4 HANGER POINTS PRESS GRIPPER AGAINST CABLE SO GRIPPER AND CABLE ARE PARALLEL 23 INSERT GRIPPER CABLE INTO FIXTURE THROUGH OBLONG HOLES AT END OF FIXTURE 24 SECURE HANGER CABLE SOLD SEPARATELY TO STRUCTURE 4 OR 6 ...

Page 8: ...CTION 7 LIFT FIXTURE HOUSING TO CEILING AND MARK THE MOUNTING HOLES WITH A PENCIL 8 PULL EXISTING AC POWER FROM BUILDING THROUGH KNOCKOUT LOCATION INTO FIXTURE HOUSING PROVIDE UL APPROVED STRAIN RELIEF NOT PROVIDED AS REQUIRED 9 RAISE FIXTURE HOUSING TO SURFACE AND SECURE WITH APPROPRIATE CONNECTOR S 10 MAKE FINAL WIRING CONNECTIONS REFER TO MAKING ELECTRICAL CONNECTIONS PREPARING EXISTING FIXTURE...

Page 9: ... TURN SOCKETS DOWN INTO METAL CHANNEL AND NEATLY ARRANGE IN METAL CHANNEL TO AVOID INTERFERENCE WITH NEW LED RETROFIT KIT USE UL APPROVED ELECTRICAL TAPE TO MOVE ABANDONED SOCKETS AND WIRE OUT OF THE WAY IF NECESSARY 10 DISCONNECT EXISTING FLUORESCENT BALLAST FROM INCOMING POWER FEED BY CUTTING BLACK AND WHITE WIRES BALLAST CONNECTORS CAN BE RETAINED IF WIRES ARE CUT ON THE LOAD SIDE OF THE BALLAS...

Page 10: ... PREPARING BRACKETS 1 REFER TO PREPARING EXISTING FIXTURE FOR RETROFIT KIT RTR OR RETRO MULTI WIDTH KIT RMW 2 BREAK APART BRACKETS 3 MEASURE WIDTH OF EXISTING HOUSING 4 SELECT THE APPROPRIATE WIDTH OF TABS ON THE MULTI WIDTH BRACKET 5 EACH BRACKET IS SET UP IN 1 2 INCREMENTS EACH SIDE 6 USING PLIERS BEND APPROPRIATE TABS AT 90 SO IT CAN BE ATTACHED TO HOUSING WITH SELF TAPPING SHEET METAL SCREWS 7...

Page 11: ...XISTING FIXTURE TAKE NOTICE IF DRIVER INTERFERES WITH FLUORESCENT BALLAST ADJUST COVER 180 DEGREES OR REMOVE EXISTING BALLAST IF APPLICABLE 2 INSTALL BRACKETS TO EXISTING HOUSING AS SHOWN WITH SUPPLIED SCREWS INSTALL BRACKETS SO HINGE ALLOWS THE LED LIGHT COVER TO HANG IN SUCH A WAY IT DOES NOT INTERFERE WITH THE MECHANICAL OR ELECTRICAL PORTION OF THE INSTALLATION 3 HANG LED LIGHT COVER FROM HING...

Page 12: ...CTION BOX BLACK TO BLACK HOT WHITE TO WHITE NEUTRAL AND GREEN OR BARE TO GREEN GROUND VOILET TO VIOLET AND GREY TO GREY ON 5 WIRE CORD IF APPLICABLE 2 FIXTURES WITH OPTIONAL FACTORY INSTALLED CORD AND PLUG CONNECT CORD AND PLUG TO NEAREST APPROPRIATELY RATED RECEPTACLE PROVIDED BY CONTRACTOR 3 HARDWIRED FIXTURES STAND ALONE FIXTURE FXT a TAKE NOTE WHERE DRIVER IS LOCATED ON LED LIGHT COVER b LOCAT...

Page 13: ...NORMAL POWER WIRING BLACK TO BLACK HOT WHITE TO WHITE NEUTRAL AND GREEN OR BARE TO GREEN GROUND ENSURE NO BARE WIRES ARE EXPOSED DIMMING WIRING VIOLET TO VIOLET DIM GREY TO GREY DIM EMERGENCY WIRING WITH SWITCH LEG BLACK TO BLACK HOT BLACK TO BLACK RED STRIPE SWITCH WHITE TO WHITE NEUTRAL AND GREEN OR BARE TO GREEN GROUND ENSURE NO BARE WIRES ARE EXPOSED EMERGENCY WIRING WITHOUT SWITCH LEG BLACK T...

Page 14: ... TO FIXTURE HOUSING 11 FXT INSTALL ALL SELF DRILLING SCREWS PROVIDED THROUGH THE HOLES NEAR THE TABS IN THE LED HOUSING 4 SCREWS TOTAL FOR 4FT SECTION 8 SCREWS FOR 8FT SECTION 12 SCREWS FOR 12FT SECTION 12 RMW REMOVE KNOCKOUT FOR QUARTER TURN FASTENER IN LED HOUSING WITH SCREWDRIVER SECURE THE LED LIGHT COVER WITH QUARTER TURN FASTENERS INCLUDED 2 FASTENERS TOTAL FOR 4FT SECTION 4 FASTENERS TOTAL ...

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