FLETCHER Alfamacchine T-300 Instruction Manual Download Page 1

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INSTRUCTIONS MANUAL

PLEASE RETAIN FOR FUTURE REFERENCE

Name

DOUBLE MITRE SAW FOR “V” CUTTING

Function

45° CUTTING OF MOULDINGS MADE FROM WOOD, ENGINEERED WOOD AND SIMILAR, HARD
PLASTIC AND LIGHTWEIGHT ALLOYS

Model / Type

T300/T350/T400

Serial number

Year of construction

Manual Revision

Summary of Contents for Alfamacchine T-300

Page 1: ...TURE REFERENCE Name DOUBLE MITRE SAW FOR V CUTTING Function 45 CUTTING OF MOULDINGS MADE FROM WOOD ENGINEERED WOOD AND SIMILAR HARD PLASTIC AND LIGHTWEIGHT ALLOYS Model Type T300 T350 T400 Serial numb...

Page 2: ...B B D J P D J D P Q J Model T300 T350 T400 Type PNEUMATIC Serial number D P W W P W J D Machinery Directive 2006 42 EC Electromagnetic Compatibility EMC Directive 2014 30 EU REFERENCE TO HARMONIZED S...

Page 3: ...24 4 3 START UP 25 5 MAINTENANCE TROUBLESHOOTING AND CLEANING 32 5 1 MAINTENANCE TECHNICIAN REQUIREMENTS 32 5 2 WORK STATIONS AND MAINTENANCE TECHNICIAN DUTIES 32 5 3 MAINTENANCE PRESCRIPTIONS 32 5 4...

Page 4: ...bed therein DANGER WARNING USE THE MACHINE SOLELY AND EXCLUSIVELY FOR THE USES INDICATED AND IN ACCORDANCE WITH THE RECOMMENDATIONS PROVIDED IN THIS MANUAL NEVER TAMPER WITH IT FORCE IT OR USE IT IN A...

Page 5: ...TION Wear protective goggles Wear protective gloves Wear safety footwear Wear protective safety glasses Wear a mask to protect the respiratory tract Consult the instruction manual Hand crushing hazard...

Page 6: ...ted T300 T350 T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN DECAL DESCRIPTION LOCATION Lifting points Horizontal clamp activation deactivation Single vertical double clamp activation Blade descent speed...

Page 7: ...to those previously described in the heading TECHNICAL CHARACTERISTICS all liability FORBIDDEN USE DANGER WARNING FURTHERMORE IT IS PROHIBITED TO USE THE MACHINE IN AN INCORRECT MANNER IN PARTICULAR...

Page 8: ...E IN POTENTIALLY EXPLOSIVE ENVIRONMENTS THEREFORE IT IS PROHIBITED TO INSTALL OR USE IT IN ANY SUCH ENVIRONMENT SERVICE CONDITIONS SERVICE CONDITION USER LIMITS Installation type Indoor Floor conditio...

Page 9: ...gram Compressed air supply Operating pressure 5 7 bar Minimum pressure 5 bar Maximum pressure 8 bar Pressers cylinders pressure MIN MAX 1 5 4 bar Rated consumption 15 NL cycle 1 5 PRODUCTS PROCESSED H...

Page 10: ...he number of adjacent machines and other processes The permitted exposure level may vary from country to country In any case this information allows the machine DANGER WARNING TO AVOID THE DANGER OF H...

Page 11: ...entions with the electrical equipment powered and or with the guards removed D k k near the aforementioned components k k authorized maintenance electricians who must strictly observe all the safety r...

Page 12: ...DANGER WARNING IT IS STRICTLY PROHIBITED TO REMOVE THE SAFEGUARDS AND SAFETY DEVICES EXCEPT WHEN STRICTLY NECESSARY FOR THE PURPOSE OF CARRYING OUT MAINTENANCE WORK When such safeguards and safety dev...

Page 13: ...mmediately stop the machine if the operator opens a safety guard during the machine operating cycle The machine will only restart when the guards have been closed and the envisaged start operations pe...

Page 14: ...button panel L Emergency stop button The individual parts which make up the machine are described below The working bench is made up of a central section 1 and two side extensions 2 k k 4 and a movea...

Page 15: ...system may be vertical 1 and or horizontal 2 optional version selector switch 3 controls activation of 1 or 2 stoppers j Both clamping systems are pneumatically operated j vertical clamping pressure j...

Page 16: ...e cut and stop the operator from putting his hands into the machine Two hand control j When pressed simultaneously the machine executes the cutting the cutting unit returns to the high position stand...

Page 17: ...T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN Start button The machine is equipped with a control panel to one side The buttons indicate 1 START the machine is ready to start blades rotating 2 STOP the...

Page 18: ...the pack has not been damaged and that it is perfectly dry k transport and storage Ambient temperature Storage temperature Relative humidity Atmospheric pressure 25 _ D j _ 25 D j 131 0 D 131 __ D _...

Page 19: ...R HANDLING THE WEIGHT IN QUESTION DANGER CAUTION _ The forks on the equipment used to lift and handle the machine __ 1 16 in long When the machine is packaged on a pallet it must be moved by a forklif...

Page 20: ...ture reference Document Code Rev Date saved Date printed T300 T350 T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN _ g NOTES For information on the weight of the machine please refer to the heading TECHNI...

Page 21: ...equipment DANGER CAUTION Do not rig the machine up with belts for handling operations Do not stack machines on top of each other in storage a pallet with shrink wrap needed to store or transport the m...

Page 22: ...ust have an adequate load bearing capacity to support the weight of the machine The foundations must be designed and created by the employer 3 2 SECURING THE MACHINE TO THE FLOOR machine must be secur...

Page 23: ...erations which call manufacturer or authorised by the same and in any case under the manufacturer s responsibility These activities are therefore the sole responsibility of the machine manufacture s p...

Page 24: ...screws 4 correctly align the extension with the working bench RIGHT EXTENSION j P k Slacken the screws 2 Using the grub screws 3 and the screws 4 correctly align the extension with the working bench...

Page 25: ...plied with approximately 5 meters of electrical cable The plug is not included and must be provided by the user j _ j _ Pneumatic unit hook up Connect the compressed air line 1 directly to the inlet o...

Page 26: ...longing to safety guards and safety devices can result in malfunctions and the occurrence of hazardous situations for operators The operator must also have been appropriately trained 4 1 WORKSTATIONS...

Page 27: ...01 14 07 2016 14 07 2016 EN measures and prescriptions for the protection against residual risks 4 3 START UP j the checks indicated below D D start up as follows k j valve 2 control D is powered P Th...

Page 28: ...ISTRUZIONI 01 14 07 2016 14 07 2016 EN Blade descent speed adjustment the blade descent speed by acting on the rotary switch 1 Adjustment is made by means of visual observation by the operator most su...

Page 29: ...Date printed T300 T350 T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN adjust the clamping pressure pressure pressure Upper blade unit stop position adjustment To make this adjustment proceed as follows...

Page 30: ...tighten the knob Repeat this operation for all the guards installed on the machine DANGER CAUTION NEVER attempt to use the machine unless all the guards and other safety devices needed to operate the...

Page 31: ...st to the blades and establishes the length of the shorter frame side Fixed stop B This cannot be lifted out of the way like the mobile stop and is used to establish the length of the longer frame sid...

Page 32: ...eference Document Code Rev Date saved Date printed T300 T350 T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN External measurement of the workpiece k D by means of this simple formula g g Mi Internal Measu...

Page 33: ...es please refer to the relative chapters in this manual D D D observation D P k positioned avoid any materials with visible twists D j D blade descent speed see Troubleshooting The machine is now read...

Page 34: ...nts The work zones that may present risks for the machine s maintenance technician are the following k 5 3 MAINTENANCE PRESCRIPTIONS DANGER WARNING ALL THE MAINTENANCE CLEANING AND PARTS REPLACEMENT M...

Page 35: ...T300 T350 T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN 5 6 ROUTINE MAINTENANCE P all the safety prescriptions j k of differentiated waste disposal 5 5 ISOLATION FROM EXTERNAL ENERGY SOURCES k the power...

Page 36: ...ration of the devices maintenance service Parts must always be replaced using original spare parts or at least parts which provide equivalent quality and safety k D k there are no signs of wear or bre...

Page 37: ...ust be replaced if there are any dents When necessary Adjustment When necessary Positioning P requirements When necessary Adjustment on cutting requirements Every 6 months D D the belt Replace with a...

Page 38: ...SK OF CUTTING INJURIES DURING EXECUTION OF THESE OPERATIONS Proceed as indicated below k D D k NOTE The blades used must be compliant with standard EN 847 1 and designed to reduce noise emissions only...

Page 39: ...ertex between the two blades is 1 5 2 0 mm D 1 Slacken nut A1 2 To increase the angle see drawing slightly screw nut B1 max 1 8 of a turn To decrease the angle see drawing slightly unscrew the nut B1...

Page 40: ...00 T350 T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN DANGER WARNING DURING THESE OPERATIONS THE OPERATOR MUST WEAR ALL THE PERSONAL PROTECTIVE PROTECTION as follows Proceed as indicated below k D D _ t...

Page 41: ...L INSTRUCTIONS Keep for future reference Document Code Rev Date saved Date printed T300 T350 T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN Carrying out the above steps in reverse order During reassembly...

Page 42: ...016 14 07 2016 EN j upper and lower tanks For correct operation of the machine and to ensure a longer periodically check the system and eliminate any traces of water upper tank line pressure 2 lower t...

Page 43: ...01 14 07 2016 14 07 2016 EN Check the vertical stoppers for wear D replace by slackening the grub screw 2 to remove and replace the aforementioned stopper 1 D replace by slackening the screws 4 to re...

Page 44: ...relative heading Blade Replacement it with a new one Reassemble and then D k so as to recreate the cutting seat 4 in the support 2 Check the oil level in the pneumatic unit To carry out this check un...

Page 45: ...and the cutting unit is not in the stand by position DANGER CAUTION It is prohibited to manually clean oil or grease moving machine parts and elements unless this is strictly necessary for Workers mu...

Page 46: ...ted to a suction system supplied as an OPTIONAL THE WORKPLACE AND THE CONTROL STATION must be kept clean and tidy Remove all dust and dirt An untidy workplace increases the risk of accidents j j j j c...

Page 47: ...e skin 2 During oil and or grease changes use protective gloves k waste disposal company All lubrication operations must be performed k 2 strictly observing the safety indications given in the safety...

Page 48: ...proceeding to lubricate the stems 1 carry out adequate cleaning Once clean it is possible to proceed with lubrication using a brush to apply a thin coating of lubricant monthly To perform lubrication...

Page 49: ...itch is working properly The control panel is on but the machine won t start Safety device activated Emergency stop button pressed No compressed air presence signal Motors circuit breaker tripped STOP...

Page 50: ...s the mouldings being cut were not inserted straight and the base surface is not level clamping not correctly adjusted correct adjust the blade angle replace the material being cut with mouldings of b...

Page 51: ...Decommissioning of the machine must be carried out by specialised and suitably equipped personnel If the client does not have the right personnel or tools to be able to proceed with demolition of the...

Page 52: ...d electrical components which must be disposed of separately are duly sorted NOTES 3 7007GJ G The employer must be aware of all the statutory legislation in force in the country of disposal and must o...

Page 53: ...735630004 2 1 732770001 1 1 2 732440024 1 2 3 735620002 732630003 1 3 2 722390001 2 1 12 732740003 3 PEDALE A 2 VIE PULSANTE BIMANUALE PULSANTE BIMANUALE ELETTROVALVOLA GENERALE ARIA P2 P1 PRESSOSTAT...

Page 54: ...52 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Keep for future reference Document Code Rev Date saved Date printed T300 T350 T400 ISTRUZIONI 01 14 07 2016 14 07 2016 EN ELECTRICAL DIAGRAM...

Page 55: ...e Start Stop Blades Micro Sportello Anteriore Front door Limit switch Micro Sportello Posteriore Back door limit switch 24 54 Elettrovalvola Aria Main Air valve Motor M2 U20 V20 W20 Motor M1 U10 V10 W...

Page 56: ...ALFAMACCHINE S r l Via Curie Marie e Pierre 3 47122 Forl FC Tel 39 0543 783301 Fax 39 0543 783302 http www alfamacchine com...

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