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Flavel Diamond HE, Installation, Maintenance & User Instructions

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Flavel Diamond HE Installation, Maintenance & User Instructions Download Page 45

PARTS SHORTLIST

Replacement of parts must be carried out by a competent person such as a

registered gas installer. The part numbers of the replaceable parts are as follows,

these are available from your local stockist, whose details may be found on the

BFM Europe website, address as per rear page.

Diamond / Linear complete pebble / ceramic set

B-110000

Diamond / Linear pebble fuelbed base

B-109980

Diamond / Linear pebble fuelbed front rail

B-126520

Diamond / Linear replacement pebble set

B-110020

Kenilworth / Diamond complete coal / ceramic set

B-121600

Kenilworth / Diamond coal fuelbed base

B-121550

Kenilworth / Diamond coal fuelbed front rail

B-121560

Kenilworth / Diamond replacement coal set

B-121610

Glass panel

B-125630

Piezo Igniter

B-1320

Ignition Wire Manual Models

B-39030

Manual Gas Valve

B-102880

Remote Valve

B-92200

Slide Valve

B-40980

Remote Control Valve

B-106790

Control Board

B-106800

Battery Cable

B-106810

Battery Holder

B-106820

45

Summary of Contents for Diamond HE

Page 1: ...RE Installation Maintenance User Instructions Hand these instructions to the user Model No s FHKC MN2 FHKC SN2 FHKC RN2 FHLC MN2 FHLP MN2 FHDC RN2 FHDP RN2 are only for use on Natural Gas G20 at a sup...

Page 2: ...one piece HITW fascia Passion models 35 3 11 Checking for clearance of combustion products 36 Section 4 5 Maintenance 4 1 Removal of the Burner Assembly Manual Control models 37 4 2 Removal of the Pie...

Page 3: ...70mm Height with standard trim no spacer 586mm Depth overall without fender 180mm Depth Flush fit from mounting face to rear 180mm Depth Flush fit mounting face to rear 130mm with 50mm spacer fitted G...

Page 4: ...c Gas Installation Republic of Ireland No purpose made additional ventilation is normally required for this appliance when installed in G B When Installing in I E please consult document I S 813 1996...

Page 5: ...5mm of additional overhang over 150mm 1 5 FLUE CHIMNEY INSPECTION Before commencing installation a flue or chimney should be inspected to ensure that all the following conditions are satisfied 1 Check...

Page 6: ...E The front opening of the fire place must be between 370 and 450 mm wide and between 550 and 570mm high If the opening exceeds these dimensions then a surround must be constructed from suitable non c...

Page 7: ...L METAL FLUE BOXES The appliance may be fitted to twin wall metal flue boxes conforming to the constructional requirements of BS 715 for example the Selkirk LFE 175 box The box must have a minimum flu...

Page 8: ...condition and is free from extruded mortar or sealant from between the flue blocks This appliance has been tested for use in a pre cast flue block complying with BS EN 1858 In accordance with BS EN 18...

Page 9: ...ers safety and in accordance with BS 5871 2 the fitting of a hearth panel or physical barrier should be carried out Should this advice not be followed however please give consideration to the safety o...

Page 10: ...r lined brick or stone flue insulated pre fabricated metal flue box to BS 715 BS EN 1856 2 When installing into 125mm 5 inch diameter lined brick or stone flue or insulated pre fabricated metal flue b...

Page 11: ...t is secured via the two screws as indicated See fig 6 below Fig 6 b Remove the left and right hand side glass securing brackets from the product They are secured via 3 off screws each side See fig 7...

Page 12: ...rds and clear from the firebox taking care not to damage the glass panel See fig 8 below Fig 8 d Remove the burner heat shield which is retained by 2 off screws as shown below in fig 9 Fig 9 12 Burner...

Page 13: ...ll allow removal of the complete burner unit from the firebox Fig 10 For all Remote Control models proceed as follows f Remove the two off screws from the left and right hand burner mounting brackets...

Page 14: ...le out from its fixing hole Release the other end of the cable by pushing the cable forwards to the right i e into the operating arm so as to release the tension Pull the cable nipple out of the retai...

Page 15: ...n to the appliance should be made to the isolating inlet elbow using 8mm rigid tubing There must be no soldered joints within the firebox See fig 14 15 below for suggested concealed pipe layouts Fig 1...

Page 16: ...tape as supplied Failure to seal these inlet apertures could lead to flame reversal which in turn will damage the burner and control systems of the product Fig 16 below shows a correctly sealed insta...

Page 17: ...of the cables through one of the two holes on each side of the flue outlet shroud l Position the fire carefully on the protected surface of the hearth and reach into the fire opening Thread each of t...

Page 18: ...the access holes in the sides of the fire the holes should be closed around the pipe to prevent leakage of air through the gap around the pipe q Refit the burner Fit the four retaining screws on and...

Page 19: ...meter b Turn on the main gas supply and carry out a gas tightness test c Depress the control knob and turn anti clockwise to the position marked pilot Hold in the control knob for a few seconds to pur...

Page 20: ...test point screw Check the pressure test point screw for gas tightness with the appliance turned on using a suitable leak detection fluid or detector 2 5 GAS TIGHTNESS AND INLET PRESSURE REMOTE CONTRO...

Page 21: ...rts as indicated by the arrows are not blocked by the fuel bed matrix See fig 20 21 below Fig 20 Fig 21 21 Check air ports in fuel bed base panel are not obstructed If these air ports are not in line...

Page 22: ...front ceramic coal support onto the burner support as shown below in Fig 22 Fig 22 c Fit the front row left hand coal as shown below in Fig 23 Fig 23 22 Positioning of front ceramic coal support onto...

Page 23: ...d Fit the front row left hand side central coal as shown below in Fig 24 Fig 24 e Fit the front row right hand side central coal as shown below in Fig 25 Fig 25 23...

Page 24: ...t hand coal as shown below in Fig 26 Fig 26 g Fit the rear row of 3 coals as shown below in Fig 27 Fig 27 The exact position and fit of the coals may be very finely adjusted to give the most pleasing...

Page 25: ...after working on the appliance When replacing these articles we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags clearly labelled as RCF waste RCF wa...

Page 26: ...the arrows are not blocked by the fuel bed matrix See fig 28 29 below Fig 28 Fig 29 NOTE The position of the fuel bed components are critical to the performance of the product Therefore please ensure...

Page 27: ...d pebbles as shown below in fig 31 Ensure that the cut out in the rear face of the pebbles is positioned as indicated The 4 off specially shaped pebbles are packed in a bag with a label FR on them Fig...

Page 28: ...and position on the three central ribs in the fuelbed as indicated in Fig 32 below Fig 32 e Select the two small pebbles and arrange along the second row of the fuelbed See fig 33 below Fig 33 28 3 of...

Page 29: ...uel bed base in fig 34 below Fig 34 g Do a final check that the pebbles are layed out as shown below in Fig 35 Fig 35 The exact position and fit of the pebbles may be very finely adjusted to give the...

Page 30: ...not smoking eating or drinking in the work area and always wash your hands before eating or drinking h Replace the glass panel and retaining trims as described on pages 11 12 NEVER USE THE FIRE WITHOU...

Page 31: ...bove the burner heat shield at the front left hand side of the fuel When the pilot has lit continue to hold the control lever down for 5 10 seconds to allow the thermocouple to heat up before releasin...

Page 32: ...please ensure that the battery pack is re connected as shown in section b c below b Locate the battery pack in the support cradle at the bottom R H side of the firebox burner assembly c The wire and...

Page 33: ...hosen with the product Fig 37 below shows the self adhesive pad and infrared eye attached to the flying lead as supplied from the factory Fig 37 b Remove the backing paper from the self adhesive pad a...

Page 34: ...ter a few seconds an audible clicking can be heard and then the fire will light the pilot and then light the main burner The ignition cycle will take approximately 20 seconds 3 To reduce the level of...

Page 35: ...the factory therefore please consult your local retailer for fitting advice on the type of fret supplied with these models 3 9 FITTING THE ONE PIECE FASCIA S Linear Models a Remove the protective cove...

Page 36: ...removed and the test repeated after the fire has cooled d If spillage persists the flue is not functioning correctly and a fault exists If after investigation the fault cannot be traced and rectified...

Page 37: ...sheets etc 4 1 2 Remove the trim Lift the fender and ash pan cover out of the way and put them in a safe location Remove the glass panel unscrewing the top and side retaining brackets see page 11 12 o...

Page 38: ...Unscrew the control tap locknut from the front of the control panel and remove the control tap 4 3 5 To refit a control tap reassemble in reverse order noting that the control tap locates with a flat...

Page 39: ...gas tightness test Refit the burner heat shield then refit the coals pebbles referring to section 3 for the correct coal layout Refit the glass panel and glass panel retaining trims The fender and as...

Page 40: ...end of the cable by pushing the cable towards the right i e into the operating arm so as to release the tension Pull the cable nipple out of the retaining hole and remove the cable through the slot in...

Page 41: ...orrect coal pebble layout Refit the glass panel and glass panel retaining trims The fender and ash pan cover or fascia can now be re positioned 4 7 Replacing the battery SC models 4 7 1 Unscrew Batter...

Page 42: ...cable guide tubes 4 9 3 To fit the replacement cable thread the end of the new cable into the long length of p t f e sleeve as supplied taking care not to kink the sleeve Now carefully feed the sleev...

Page 43: ...ly Remote Control Fires For Diagrams refer to section 2 5 1 Removing the RC Burner Assembly RC models 5 1 1 Prepare work area lay down dust sheets etc 5 1 2 Remove the trim Lift the fender and ash pan...

Page 44: ...dust sheets etc 5 3 2 Remove the burner assembly as described in section 5 1 5 3 3 Loosen the pilot nut and remove the two screws retaining the pilot assembly Unscrew the thermocouple from the gas va...

Page 45: ...fuelbed base B 109980 Diamond Linear pebble fuelbed front rail B 126520 Diamond Linear replacement pebble set B 110020 Kenilworth Diamond complete coal ceramic set B 121600 Kenilworth Diamond coal fue...

Page 46: ...0mm No purpose made additional ventilation is normally required for this appliance when installed in G B When installed I E please consult document I S 813 1996 Domestic Gas Installation which is issu...

Page 47: ...he fire is removed from the fire opening and the chimney or flue visually checked for fallen debris or blockages which must be removed The chimney should also be checked to ensure clearance of flue pr...

Page 48: ...to heat up if the pilot goes out when the control knob is released repeat the lighting sequence In the unlikely event of a failure of the igniter the fire can be lit as follows Remove the fret ashpan...

Page 49: ...ter a few seconds an audible clicking can be heard and then the fire will light the pilot and then light the main burner The ignition cycle will take approximately 20 seconds 3 To reduce the level of...

Page 50: ...plete see Fig 2 below d When the fire has shut down release the emergency shut off switch e The appliance will now remain in the off position until activated by the remote handset Fig 2 REPLACING THE...

Page 51: ...latched if the pilot goes out when the control lever is released repeat the lighting sequence In the unlikely event of a failure of the igniter firstly check the operation of the 1 5V battery and if n...

Page 52: ...ure the air ports as indicated by the arrows are not blocked by the fuel bed matrix See fig 3 4 below Fig 3 Fig 4 52 NOTE The position of the fuel bed components are critical to the performance of the...

Page 53: ...e front ceramic coal support onto the burner support as shown below in Fig 5 Fig 5 c Fit the front row left hand coal as shown below in Fig 6 Fig 6 53 Positioning of front ceramic coal support onto bu...

Page 54: ...d Fit the front row left hand side central coal as shown below in Fig 7 Fig 7 e Fit the front row right hand side central coal as shown below in Fig 8 Fig 8 54...

Page 55: ...ht hand coal as shown below in Fig 9 Fig 9 g Fit the rear row of 3 coals as shown below in Fig 10 Fig 10 The exact position and fit of the coals may be very finely adjusted to give the most pleasing a...

Page 56: ...after working on the appliance When replacing these articles we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags clearly labelled as RCF waste RCF wa...

Page 57: ...cated centrally in the fire box Ensure that the fuelbed base fit fully down onto the fuel bed support and is not lodged on the burner Ensure the air ports as indicated by the arrows are not blocked by...

Page 58: ...d pebbles as shown below in fig 14 Ensure that the cut out in the rear face of the pebbles is positioned as indicated The 4 off specially shaped pebbles are packed in a bag with a label FR on them Fig...

Page 59: ...and position on the three central ribs in the fuelbed as indicated in Fig 15 below Fig 15 e Select the two small pebbles and arrange along the second row of the fuelbed See fig 16 below Fig 16 59 3 of...

Page 60: ...uel bed base in fig 17 below Fig 17 g Do a final check that the pebbles are layed out as shown below in Fig 18 Fig 18 The exact position and fit of the pebbles may be very finely adjusted to give the...

Page 61: ...ACKED 6 5 CLEANING THE FIRE WARNING Before attempting any cleaning operation ensure that the fire has been allowed to fully cool Consult your retailer to determine what trim fret fascia option was sup...

Page 62: ...ed as described in section 6 3 6 4 In order to replace the fuel bed components the glass panel of the appliance will need to be removed please refer to pages 11 12 of this book for details on how to r...

Page 63: ...of illustrations and descriptions contained in this book cannot be guaranteed Part No B 124970 Issue 4 BFM Europe Ltd Trentham Lakes Stoke on Trent Staffordshire ST4 4TJ www bfm europe com Telephone...

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