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Fisher Xtreme V 44600-1, Installation Instructions Manual

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Fisher Xtreme V 44600-1 Installation Instructions Manual Download Page 1

June 1, 2008

Lit. No. 44227, Rev. 10

  A SUBSIDIARY OF DOUGLAS DYNAMICS, L.L.C.

 CAUTION

Read this document before installing the 
snowplow.

 CAUTION

See your FISHER

® 

outlet/Web site for speci

fi

 c 

vehicle application recommendations before 
installation. The Kit Selection Guide has 
speci

fi

 c vehicle and snowplow requirements.

Fisher Engineering

50 Gordon Drive, Rockland, Maine  04841-2139 • www.

fi

 sherplows.com

XtremeV™ SNOWPLOW

Installation Instructions

44600-1, 44650-1

44675-1, 44685-1, 44695-1

44775-1, 44785-1, 44795-1

Summary of Contents for Xtreme V 44600-1

Page 1: ...ISHER outlet Web site for specific vehicle application recommendations before installation The Kit Selection Guide has specific vehicle and snowplow requirements Fisher Engineering 50 Gordon Drive Rockland Maine 04841 2139 www fisherplows com XtremeV SNOWPLOW Installation Instructions 44600 1 44650 1 44675 1 44685 1 44695 1 44775 1 44785 1 44795 1 ...

Page 2: ... 420 480 6 253 470 6 944 978 RE 35 700 CAN Patent 2 060 425 and other patents pending Read Owner s Manual For Complete Instructions 1 Push Pin Release Handle down to pull out Connecting Pins 2 Drive vehicle slowly to engage Pushplates into Attachment Arms 3 Stand in front of blade Fully raise Pin Release Handle to release Connecting Pins 4 Push Headgear toward vehicle to allow Connecting Pins to f...

Page 3: ...r pressure can cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately WARNING Lower blade when vehicle is parked Temperature changes could change hydraulic pressure causing the blade to drop unexpectedly or damaging hydraulic components Failure to do this can result in serious personal injury WARNING Remove blade assembly before placing vehicle on hoist...

Page 4: ...approved containers away from sources of heat or flame CELL PHONES A driver s first responsibility is the safe operation of the vehicle The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road Wait until it is safe to operate Mobile Communication Equipment such as cell phones or two way radios CAUTION Batteries normally produce explosive gases w...

Page 5: ...from the pallet and place them face down with the hinges facing each other Push the blade wings together so that the holes in the hinges are aligned Position the T frame assembly between the blade wings so that the holes in the T frame hinges are aligned with the holes in the wings Insert the pivot pin from top to bottom through all hinges 3 Cut the tie holding the angle rams to the T frame Remove...

Page 6: ... do not torque at this time 5 Stand the blade and T frame upright and support in a level position using block under the main T frame tube Install the blade guides 6 Install the center snow deflector using two 3 8 x 1 1 4 cap screws and 3 8 locknuts 7 Install a 3 8 U bolt through a link in one end of the lift chain Attach U bolt and chain to the holes on the driver side T frame brace with 3 8 lock ...

Page 7: ...n top of the T frame assembly so the headgear is tipped backward and the jack leg is in between the T frame and push assembly 14 Position the headgear so that the holes in the headgear are aligned with the previously selected holes in the push assembly Attach the T frame to the headgear assembly with two step pins 1 flat washers and 1 4 x 1 1 2 cotter pins Insert the step pins from the outside of ...

Page 8: ...e jam nut on the fitting as far back as possible 3 Lubricate the O ring with clean hydraulic fluid 4 Screw fitting into port by hand as far as it will go The washer should contact port face and shoulder of the jam nut threads 5 Unscrew fitting to proper position no more than one full turn 6 Use one wrench to hold the fitting body in position and tighten the jam nut with another wrench until the wa...

Page 9: ...is time 1 4 x 36 Hose To PS Rod Front 3 8 x 42 Hose To DS Base Rear 3 8 x 38 Hose To PS Base Rear 1 4 x 16 Hose To Lift Ram 1 4 x 42 Hose To DS Rod Front 2 Wrap angle ram hoses with protective hose wrap as shown Start wrap on base end hose so wrap covers diagonal brace Group hoses away from brace and continue wrapping forming a smooth outward loop to the hydraulic unit 3 Using a wrench to hold the...

Page 10: ... holes in the T frame brace using a 3 8 U bolt lock washers and nuts Hand tighten 2 Insert the cable down through the hole in the strap fork Attach the strap fork to the hole in the stop link on the lift arm with a 3 8 x 1 clevis pin and 1 8 x 1 cotter pin Slip the cable thimble onto the top loop in the spring previously installed in the front of the T frame NOTE The slotted end of the thimble may...

Page 11: ...de wing 6 Turn control ON and raise and lower snowplow several times Activate control FLOAT function and manually collapse lift ram all the way after each lowering of blade With all rams fully retracted turn control OFF 7 Fill reservoir to top of fill hole and replace fill plug WARNING Keep 8 clear of the blade drop zone when it is being raised lowered or angled Do not stand between the vehicle an...

Page 12: ...aised lowered or angled Do not stand between the vehicle and blade or directly in front of blade If the blade hits you or drops on you you could be seriously injured Quill Top Cover Retainer Bottom Cover Retainer FINAL ADJUSTMENTS 1 With snowplow attached to the properly ballasted vehicle and blade lowered to ground the T frame should be parallel with the ground If not place the snowplow in the sc...

Page 13: ...o the second cable clamp Cover cut end of cable with electrical tape Excessive spring tension will make attaching detaching difficult and overextend the spring 7 Raise and lower the snowplow in retract vee position to verify hydraulic hoses bow outward and do not interfere with snowplow components NOTE Ensure base end angle ram hoses are wrapped over the diagonal brace Adjust hoses fittings and wr...

Page 14: ...CAUTION On 2 plug electrical systems plug covers shall be used whenever snowplow is disconnected Cable is 12 volt unfused source VEHICLE LIGHTING CHECK 1 Verify the operation of all vehicle front lighting prior to connecting the snowplow harness 2 Check the operation of the snowplow lights with snowplow mounted to vehicle and all harnesses connected Turn signals and parking lamps Parking lamps ON ...

Page 15: ...WNER S MANUAL PACKET If the completed snowplow will be delivered immediately the Owner s Manual should be reviewed with and given to the purchaser If the snowplow is completed prior to delivery to the purchaser attach the Owner s Manual Packet to the electrical cable of the cab control for safekeeping ...

Page 16: ... to illustrations or specifications used Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow Fisher Engineering offers a limited warranty for all snowplows and accessories See separately printed page for this important information The following are registered or unregistered trademarks of Douglas ...

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