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Instruction Manual

D104331X012

easy-Drive 200L

December 2018

2

Table 1. Specifications

Available Actuator Configurations

Positioning

Power Requirements

9-30VDC, minimum 4 amp power supply required
(fuse to 5 amps)

Material Temperature Capabilities

Electric Actuator Assembly:

-20

°

C (-4

°

F) to 70

°

C (158

°

F)

Maximum Current Draw

4 amps

Idle Current Draw

15 mA at 24VDC, 25 mA at 12VDC

Conduit Connections

Two 3/4 NPT connections

Maximum Stroke Length

19 mm (0.75 inch)

Maximum Thrust

3336 N

•

m (750 lb

S

f)

Average Thrust

2446 N

•

m (550 lb

S

f)

Nominal Stroke Speed

(1)

3.9 mm/s (0.15 inch/s) at 24 VDC
2.2 mm/s (0.09 inch/s) at 12 VDC

Hazardous Area Approvals

CSA (C/US):

 Explosion­Proof Class I, Division 1,

Groups C and D, T6, Ex d IIA T6, Class I, Zone 1, AEx d
IIA T6

ATEX Flameproof - Gas:

 II 2 G, Ex db IIA T6

IECEx Flameproof - Gas:

 Ex db IIA T6

Enclosure Rating

Type 4X and IP66

Duty Cycle

50% maximum

Enclosure Material

Cast aluminum alloy with powder coat paint

Approximate Weight:

9.5 kg (21 lbs)

1. 10% variation can be expected, based on temperature and pressure of application.

Summary of Contents for easy-Drive 200L

Page 1: ...formation for the easy Drive 200L Do not install operate or maintain an easy Drive 200L without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any question...

Page 2: ...ximum Stroke Length 19 mm 0 75 inch Maximum Thrust 3336 N m 750 lbSf Average Thrust 2446 N m 550 lbSf Nominal Stroke Speed 1 3 9 mm s 0 15 inch s at 24 VDC 2 2 mm s 0 09 inch s at 12 VDC Hazardous Area Approvals CSA C US Explosion Proof Class I Division 1 Groups C and D T6 Ex d IIA T6 Class I Zone 1 AEx d IIA T6 ATEX Flameproof Gas II 2 G Ex db IIA T6 IECEx Flameproof Gas Ex db IIA T6 Enclosure Ra...

Page 3: ...his instruction manual WARNING For explosion proof applications ensure the actuator cover is properly bolted before applying power to the actuator Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover removed in a hazardous area For explosion proof applications install rigid metal conduit and a conduit seal no more than 457 mm 18 in...

Page 4: ...pment is not installed in a location where it may be subjected to external conditions such as high pressure steam which might cause a build up of electrostatic charges on non conducting surfaces Additionally cleaning of the equipment shall only be done with a damp cloth To avoid damage to the enclosure when screws are fully tightened into blind holes in enclosure walls with no washer fitted at lea...

Page 5: ...etween the actuator and valve stems a When installing the user supplied stem connector the actuator stem s threads should engage the threads of the stem connector by a distance equal to or greater than the diameter of the actuator stem CAUTION Incomplete engagement of the actuator stem in the stem connector can result in stripped threads or improper operation Be sure that the length of each stem c...

Page 6: ...FF POSITIONING ON OFF WIRE PER DIAGRAM FOR ON OFF WIRE PER DIAGRAM FOR 4 20 mA YES NO FIRST TIME USING Modbus CONNECT USB TO Modbus CONVERTER TO INTERNET CONNECTED COMPUTER CONNECT VIA Modbus TO VALVE AND CONFIGURED REGISTERS FOLLOW DRIVER INSTALLATION INSTRUCTIONS FOR YOUR DEVICE INSTALL easy Drive CONFIGURATION OR Modbus MASTER SOFTWARE UNIT IS READY FOR OPERATION ...

Page 7: ...tion A 4 amp minimum power supply is required Wiring Instructions 1 Observe local wiring requirements for hazardous location usage 2 Conduit seals within 450 mm 18 inches of the enclosure port are required for explosion proof installation 3 18AWG 0 52mm2 to 12AWG 3 31mm2 wire size required 4 Fuse system to 5A 5 Connect enclosure and analog signal shields 6 Ensure power is turned off before connect...

Page 8: ...Instruction Manual D104331X012 easy Drive 200L December 2018 8 Figure 4 Wiring Analog Input Figure 5 Wiring Dual Dry Contact ...

Page 9: ...Instruction Manual D104331X012 easy Drive 200L December 2018 9 Figure 6 Wiring Single Dry Contact Figure 7 Wiring Modbus Input ...

Page 10: ...Instruction Manual D104331X012 easy Drive 200L December 2018 10 Figure 8 Wiring Auxiliary Digital I O set to input 40080 0 Figure 9 Wiring Auxiliary Digital I O set to output 40080 1 10V 25 mA max ...

Page 11: ...ation There are 2 functional configurations available for the easy Drive electric actuator On Off and Positioning All available input signals are shown in table 2 Table 2 All Available Input Signals CONFIGURATION ON OFF POSITIONING Control Source Modbus Local Modbus Local Input Signal Modbus Dual Dry Contact Single Dry Contact Modbus 4 20 mA default Modbus setup Use of a serial or USB to RS 485 de...

Page 12: ...ngs of the actuator Default actuator settings are address 1 9600 baud even parity 1 stop bit MSB Press the AUTO button in the upper left corner to connect to the valve Use the Fisher easy Drive configuration software figure 10 to make the desired changes or register values may be changed to allow different functionality Valve Type Configuration D Valve Type H 0 5 Fixed H 0 62 Fixed H 0 75 Fixed H ...

Page 13: ...evel When using the easy Drive Configuration Tool clicking on the Control Method box will create a drop down menu as shown Select the desired control source the selection will turn yellow A box with Pending Changes will appear showing all changes Press APPLY to confirm the change s Figure 12 Fisher easy Drive Configuration Software Calibration Instructions WARNING To avoid personal injury or prope...

Page 14: ...hed on 4 For positioning operation using 4 20 mA a Apply a 20 mA signal between pins 4 20 mA and 4 20 mA valve plug will not move at this time b Apply a 4 mA signal between pins 4 20 mA and 4 20 mA valve plug will move to the upper stop immediately followed by moving to the lower closed position c If calibration of the analog input is desired to improve positional accuracy an optional operation is...

Page 15: ...ged from normal to reverse acting during the calibration process 1 With the Control Method set to 4 20 Positioning or 4 20 mA Level enter the Calibration screen and the 4 20 mA Signal Calibration window will be visible 2 Click the CALIBRATE CLOSE OPEN VALUES button A separate window will open to guide through the process 3 Set the 4 20 mA signal to the desired value for when the valve is to be clo...

Page 16: ...and open signals A differential less than that amount will cause the actuator to reject the calibration and use the previous values Should the entered values vary more than 10 from the expected 4 20 mA values the actuator will accept the calibration and a Notification displaying Questionable Analog Calibration will result Figure 16 Fisher easy Drive Configuration Software Operational Verification ...

Page 17: ...ceed to Troubleshooting guide on page 17 5 Check conduit ports D Conduit seal must be in place within 450mm 18in of the enclosure D Unused conduit ports must be sealed with an explosion proof port plug 6 Replace the cover and tighten all 8 bolts to 20 N m 15 ft lbs Troubleshooting 1 Unit does not move a Green heartbeat LED will pulse near Modbus terminals when power is present Verify the 12VDC to ...

Page 18: ...ess media from both sides of the valve D Back plug away from seat to relieve spring compression D Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment D Check with your process or safety engineer for any additional measures that must be taken to protect against process media WARNING For explosion proof applications ensure the actuator cover is p...

Page 19: ...ators Command the valve to anywhere between 10 and 20 travel Disconnect power and signal Proceed to step 3 For On Off Actuators Command the valve to open or close and cut the power when the valve is at mid stroke Disconnect power and signal Proceed to step 3 4 Remove actuator and mounting kit from the valve body Assembly 1 Connect actuator and mounting kit to valve body 2 Replace the top of the ex...

Page 20: ...Instruction Manual D104331X012 easy Drive 200L December 2018 20 Figure 17 Fisher easy Drive 200L Actuator Exploded View APPLY LUB GE94736 A ...

Page 21: ...njury and property damage Note Previous generation gearboxes may not be compatibility with the easy Drive 200L For additional information please consult your Emerson sales office Parts Kits CONTROLLER BOARD REPLACEMENT KIT POSITIONING GE83126X012 GEARBOX REPLACEMENT GE84238X022 Parts List Note For part numbers not shown contact your Emerson sales office Key Description 16 Stem 18 O ring 20 Nut Hex...

Page 22: ...Instruction Manual D104331X012 easy Drive 200L December 2018 22 Figure 18 Fisher easy Drive 200L Actuator Assembly GE94736_ex 13 mm 13 mm 11 16 inch 1 1 2 inch 1 1 2 inch 2 inch ...

Page 23: ... 1 0 no connection between terminals 1 connection between terminals Status of digital input or output unit32 Total Running Time min 40014 40015 0 R 4294967296 Total number of minutes the actuator has been powered on since time has been reset unit32 Total Open Time min 40016 40017 0 R 4294967296 Total number of minutes the actuator has been at 100 of travel since time has been reset unit32 Total Cl...

Page 24: ...it16 RESERVED 40045 unit16 RESERVED 40046 unit16 RESERVED 40047 unit16 RESERVED 40048 unit16 RESERVED 40049 unit16 Loss of signal position 100 10 0 40050 0 R W 0 1001 Position to which valve plug will be driven upon loss of signal Loss of signal is based upon the active control mode 0 1000 0 100 0 with 1 implied decimal point In on off mode 0 499 will result in movement to 0 while 500 1000 will re...

Page 25: ...100 10 0 40056 500 R W 1 1000 When the valve is in 4 20 mA on off mode this value is the point at which the valve will open It must be set to a larger value than the analog on off close position Percentage position value with one implied decimal 500 50 0 unit16 Analog Close Value 40057 40 R 31 220 The analog value in mA with one implied decimal 40 4 0 mA that defines the closed position unit16 Ana...

Page 26: ...085 unit16 RESERVED 40086 unit16 RESERVED 40087 unit16 RESERVED 40088 unit16 RESERVED 40089 unit16 RESERVED 40090 unit16 RESERVED 40091 unit16 RESERVED 40092 unit16 RESERVED 40093 unit32 Device Tag 40094 40113 Default tag name R W 0 255 per character Device Tag 20 character UTF8 string unit32 Valve serial number 40114 40115 0 R W 0 4 294 967 296 Valve assembly serial number assigned at Fisher asse...

Page 27: ... 294 967 296 Seconds since January 1 2000 Motor Supplier Test Date unit32 System completion date 40136 40137 0 R W 0 4 294 967 296 Seconds since January 1 2000 Final Assembly Test Date UNIT16 unsigned 16 bit variable can take value 0 65535 UNIT32 unsigned 32 bit variable can take value 0 4294967295 Reserved registers used for development use only 32bit register contains data that spans two registe...

Page 28: ...ignal value and value entered 0x0400 0000 0100 0000 0000 Valve travel distance calibration not in legal range 1024 10 The valve travel distance is outside the acceptable range Confirm valve type and that no obstructions are present 0x0200 0000 0010 0000 0000 Analog Input span calibration not in legal range 512 9 The analog values for open and close are less than 4 mA and previous values have been ...

Page 29: ...Instruction Manual D104331X012 easy Drive 200L December 2018 29 Appendix B Certificate of Conformance continued ...

Page 30: ...Instruction Manual D104331X012 easy Drive 200L December 2018 30 Appendix B Certificate of Conformance cont ...

Page 31: ...Instruction Manual D104331X012 easy Drive 200L December 2018 31 ...

Page 32: ... are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2018 Fisher Controls International LLC All rights reserved Fisher and easy Drive are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo ar...

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