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Fisher Buick 43000 series, Service Manual

The Fisher Buick 43000 series Service Manual is the ultimate resource for all owners and enthusiasts. Packed with detailed instructions, diagrams, and valuable information, this manual ensures hassle-free maintenance and repairs for your vehicle. Download the FREE manual now from manualshive.com and unlock a world of automotive knowledge.

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Summary of Contents for Buick 43000 series

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Page 3: ...l for the Z 37 style can be utilized when servicing the Z 67 style with a few exceptions For basic service procedures concerning the Z 67 rear quarter window mechanism folding top adjustment folding top stay pad dimensions or folding top electric actuator refer to the 1966 Fisher Body Service Manual The Folding Top Trim Assembly operations are the same as for other series convertibles in Section 1...

Page 4: ...onsecutive page number or figure number within the particular body area section REFERENCE TABS The first page of each section is marked with a ready reference black tab corresponding with the table of contents page TEXT Unless otherwise specified each service procedure covers all body styles Procedures covering speci fic styles are identified by the style number body series number body type letter...

Page 5: ...7 2 door sport coupe hardtop strut back 2 3 4 door sedan with auxiliary center seat 3 3 4 door sedan with auxiliary center seat and center partition window 3 5 4 door station wagon two seat 3 7 2 door coupe hardtop 3 9 4 door sedan hardtop 4 5 4 door station wagon three seat 4 7 2 door sport coupe hardtop DIVISION SERIES i TIME BUILT CODE MODEL YEAR BODY TYPE ASSEMBLY PLANT UNIT NUMBER STCTORJ COR...

Page 6: ...ol the body panel with cool water when too warm and heat the body panel with a heat gun or a heat lamp when too cold Just prior to application of the transfer film clean the painted surface with a non petroleum base volatile cleaner and allow to dry The following are the recommended steps for easy application of the film 1 Cut the paper backing the entire width of the transfer at the approximate c...

Page 7: ...e frictional points Operate door and wipe off excess lubricant FRONT DOOR HINGE HOLD OPEN ASSEMBLY Wipe off dirt and apply engine oil to points indicated Fig 2 1 Page Rear Quarter Window Regulator Cams and Guides 2 4 Rear Compartment Lid Lock 2 5 Rear Compartment Hinges and Torque Rods 2 5 Tail Gate Window Regulator and Cams Station Wagon 2 5 Tail Gate Lock Striker Station Wagon 2 5 Tail Gate Hing...

Page 8: ...K On front compartment lid lock apply a thin coat of Lubriplate to contact point as indicated Fig 2 6 DOOR WINDOW REGULATOR AND CAMS STYLES WITH UPPER FRAMES Apply a coat of Lubriplate to areas indicated Fig 2 7 Lubrication of front and rear doors with up per frames is typical DOOR WINDOW REGULATOR CAMS AND GUIDES STYLES WITHOUT UPPER FRAMES Apply a coat of Lubriplate to areas indicated Fig 2 8 Lu...

Page 9: ... Fig 2 7 Door Window Regulator and Cams On Styles With Upper Frames Fig 2 6 Front Compartment Lid Lock LUBRIPLATE LUBRIPLATE n SECTION A A 1 3 6 4 Fig 2 8 Door Window Regulator and Cams On Styles Without Upper Frames ...

Page 10: ...ams Station Wagons REAR QUARTER WINDOW REGULATOR CAMS AND GUIDES Apply a coat of Lubriplate to regulator cams and guides Lubrication shown is typical of points to be lubricated on other quarter window regulators etc Fig 2 9 STICK TYPE LUBRICANT Fig 2 10 Rear Compartment Lid Lock Fig 2 12 Tail Gate Lock Striker Station Wagon ...

Page 11: ...ated Fig 2 11 TAIL GATE LOCK STRIKER station wagon Apply a thin coat of stick type lubricant to surface of striker teeth After lubrication close tailgate several times and remove excess lubricant Fig 2 12 TAIL GATE HINGES station wagon Apply a sparing amount of dripless oil to frictional parts work tail gate several times and remove ex cess lubricant GAS TANK FILLER DOOR HINGE Apply a few drops of...

Page 12: ... coat of lubriplate to jack screws and tracks Oper ate seat to limits of all positions Apply a small amount of dripless oil to linkage and wipe off excess lubricant CONVERTIBLE TOP LINKAGE Apply Lubriplate or dripless oil to points indicated Fig 2 13 2 14 and 2 15 Wipe off excess lubri cant to prevent soiling trim Fig 2 15 Convertible Top Linkage F Styles ...

Page 13: ... important how ever underbody misalignment can influence the suspension system thereby causing many of the problems that arise from a suspension misalign ment It is essential therefore that underbody alignment be exact to within 1 16 of the specified dimensions In the event of collision damage it is important that underbody alignment be thoroughly checked and if necessary realigned in order to acc...

Page 14: ...e plane of the underbody This can be controlled by setting the vertical pointers on the tram gage according to the dimensions shown in the lower portion of Figure 3 2 A proper tramming tool is essential for analyzing and determining the extent of collision misalign ment present in underbody construction To facilitate centering the tram gage pointers at the suspension locations special centering bo...

Page 15: ... suspension front at taching bolt hole or bolt head on opposite side of body D 15 7 8 3 4 hole in front compartment side rail and front suspension front attaching bolt hole or bolt head on same side of body E 35 9 16 3 4 hole in front compartment side rail and front suspension front attaching bolt hole or bolt head on opposite side of body F 46 3 4 hole in front compartment side rail and body tie ...

Page 16: ... 31 3 8 40 3 16 72 58 13 32 S 98 1 8 T 101 3 8 U 91 3 8 94 7 8 W 44 Location Front suspension front attaching bolt hole or bolt head and body front tie down slot on same side of body use front center of slot of side rail metal See Fig 3 3 Body front tie down slot use front center of slot of side rail metal See Fig 3 3 Body front tie down slot use front center of slot of side rail metal See Fig 3 3...

Page 17: ...on front attaching hole front suspension removed Front suspension front attaching bolt suspension installed Front suspension rear attaching hole front suspension removed Front suspension rear attaching bolt suspension installed Lower surface of front compart ment side rail at body front tie down slot front center of slot Fig 3 3 3 4 master gage hole in motor compartment side rail to rocker panel b...

Page 18: ...ndividual underbody component con tributes directly to the over all strength of the body it is essential that proper welding sealing and rust proofing techniques be observed during service operations Underbody components should be rust proofed whenever body repair operations which destroy or damage the original rust proofing are completed When rust proofing critical under body components it is ess...

Page 19: ...vertical pointers must be capable of a maximum reach of 17 Horizontal dimensions shown in the upper portion of Figures 3 7 and 3 8 are calculated on a plane parallel to the plane of the underbody Precision measurements can be made only if the tram gage is properly adjusted so as to remain parallel to the plane of the underbody during measuring operations A proper tramming tool is essential for ana...

Page 20: ...body alignment checking can usually originate from the body floor pan area If inspection indicates that these locations have been disturbed and are not suitable for measuring one of the undamaged suspension locations should be used as a beginning reference point If a rare situation should exist where all of these locations are not suitable as reference points repair operations should begin with th...

Page 21: ...e adja cent to front suspension upper control arm attaching points See Fig 3 11 Front suspension lower control arm adjusting cam guide outer edge of inner flange See Fig 3 10 Front suspension lower control arm adjusting cam guide outer edge of inner flange See Fig 3 10 to gage hole in lower flange of rear spring front sup port on opposite side of body Front suspension lower control arm adjusting c...

Page 22: ...6 3 4 Fig Ref K L Dimensions 30 5 32 41 3 4 Location Forward gage hole in dash front brace Forward gage hole in dash front brace to 11 32 gage hole in floor pan cross brace on same side of body W 82 31 32 Sta Wag 64 17 32 Sedan Coupe 69 9 32 Sta Wag Location Gage hole in lower flange of rear spring front support Gage hole in lower flange of rear spring front support to 1 4 gage hole in compartment...

Page 23: ...d on line even with bottom surface of both members See Fig 3 12 Lower surface of dash front brace at center of forward gage hole Lower surface of dash front brace at rear gage hole Lower surface of floor pan cross brace at 11 32 gage hole Lower surface of rear spring front support at gage hole in lower flange Lower surface of compartment pan side rail at 1 4 unthreaded gage hole at center of kick ...

Page 24: ...r pointer UNDERBODY ALIGNMENT F Body Styles DESCRIPTION F series bodies are of unitized construction A stub frame supports the front end sheet metal front suspension engine and other mechanical com ponents Unitized construction demands that under body components be properly aligned to insure correct suspension location In the event of col lision damage it is important that the underbody be thoroug...

Page 25: ...de rail on opposite side of body Center of master gage hole ad jacent to 1 body mount and center of master gage hole in side rail on same side of body Fig Ref Dimension G 33 1 2 H 55 3 16 Location 66 11 16 J 42 7 8 K 44 7 8 Center of master gage hole in side rail Center of master gage hole in side rail and a point at inboard edge of same side rail at cen terline of shackle bolt hole See Fig 3 15 C...

Page 26: ... hole adjacent to 1 body mount in frame c 13 13 16 Master gage hole adjacent to 1 body mount on body d 6 15 16 Master gage hole in side rail e 11 3 4 Lower surface of side rail at kick up either side of rear axle housing f 15 11 16 Lower surface of side rail at centerline of shackle bolt hole Fig 3 15 Side Rail at Spring Rear Shackle Hole ...

Page 27: ...to the body opening must quickly follow application of material to glass This method of glass installation is used on stationary glass such as windshield glass back glass station wagon quarter glass and skylights Adhesive caulking GM Kit Part 4226000 which is designed for a short method windshield installation has some of the materials needed to remove and replace a stationary glass and can be obt...

Page 28: ...ir of long nose pliers insert the other end of wire through caulking material at lower inside corner of windshield along side of glass surface then secure that end of wire to another piece of wood for handle 4 With the aid of a helper carefully cut pull steel wire through caulking material up one side of glass across top down opposite side and across bottom of glass Fig 4 1 Make sure inside wire i...

Page 29: ...ing material and insert glass bead nozzle 7 Positioning the gun and nozzle as shown in Fig ure 4 3 carefully apply a smooth continuous bead of caulking material 3 8 high by 3 16 wide at base completely around inside edge of glass When material in first tube is dis pensed quickly insert second tube and continue application of bead After application check bead and fill all voids and air bubbles NOTE...

Page 30: ...hown in Operation C Fig 4 4 at leak point and 3 to 4 inches on both sides of leak point or beyond limits of leak area ADHESIVE CAULKING v MATERIAL V TRIM OPERATION A APPLY 7 OPERATION C PRIME OPERATION B S FLAT STICK WORK INTO JOINTS OPERATION D 1294 ig 4 4 Adhesive Glass Waterleak Correction 7 Immediately after performing step 6 use flat stick or other suitable flat bladed tool to work adhesive c...

Page 31: ...glass across the top and down each side to facilitate cleanup after installation 7 Using a clean lint free cloth briskly rub a generous amount of adhesive caulking primer on the freshly cut material in the opening CAUTION Do not allow primer to drop on painted surfaces or trim 8 Wipe surface of glass to which bead of ad hesive caulking material will be applied be tween masking tape and edge of gla...

Page 32: ...lip screws are sealed 3 Using black weatherstrip adhesive cement three rubber spacers 4459429 or equivalent to upper windshield flange and two rubber spacers 4459429 or equivalent to windshield pillars at rabbet View B Fig 3 8 Ce ment three rubber spacers 4459429 or equiv alent to lower windshield flange View B Fig 3 8 Cement three rubber spacers 4871330 or equivalent to lower windshield opening V...

Page 33: ... cut on 45 angle NOTCH GLASS BEAD NOZZLE ALONG SCORE LINE CUT SMEAR BEAD NOZZLE ON 45 DEGREE ANGLE 3 8 ADHESIVE CAULKING MATERIAL 3 16 1124 13 Fig 4 9 Adhesive Caulking Installation Extended Method in step 8 Holding caulking gun at an angle so that angle cut of nozzle rests flat on pinchweld flange apply a thin 1 4 wide x 1 16 high smear bead of adhesive caulking material completely around pinchwe...

Page 34: ...ss supported and centered in body opening by checking blocks check relationship of glass to body opening around entire perimeter of glass Figure 4 12 shows a typical section taken through the glass channel and body opening Check glass to body relationships as follows a The inside surface of the glass should be a uniform distance from pinchweld flange The dimension should be from 1 4 to 5 16 b The ...

Page 35: ...l inner and outer lips of rubber channel to glass with an approved weatherstrip adhesive as indicated in Figure 4 14 Item 2 Seals are to extend completely around rubber channel i Clean off excess sealer from windshield glass with mineral spirits Fig 4 14 Sealing Of Windshield Glass And Channel j Reinstall all previously removed parts and remove protective coverings WATERLEAK CORRECTION In many ins...

Page 36: ...round glass opening It is not necessary that all material be removed but there should not be any loose pieces left in the opening INSTALLATION 1 Check all reveal molding retaining clips If upper end of clip is bent away from body metal more than 1 16 of an inch either reform or replace clip Check all clip screws and tighten as required Place protective covering over interior trim below window open...

Page 37: ...or more than 1 4 If difficulty is encountered staying between these limits correction can be made by any one of the following methods a Reposition flat spacers b Apply more caulking material than is speci fied at excessive gap areas Material can be applied to pinchweld flange or by allow ing bead on glass to exceed 3 8 height at gap areas Fig 4 17 Side Skylight Window Installation c Change glasses...

Page 38: ...uter lower corner first as shown in Figure 4 16 and lower glass into opening 13 Press glass firmly to set caulking material Use caution to avoid excessive squeeze out of material NOTE Glass handling suction cups may be used when removing or installing the skylight glass 14 Inspect installation for proper seal between new caulking material and original material If a gap is encountered apply suffici...

Page 39: ...s service parts 4 Position glass in opening by making contact along upper edge first and then swing in lower edge see Fig 4 21 and 4 22 5 Check relationship of glass to pinchweld flange around entire perimeter Overlap of pinchweld flange by glass should be equal with a minimum overlap of 3 16 Inadequate overlap across top may be corrected by replacing two rec tangular glass support spacers across ...

Page 40: ...apply a thin 1 4 wide x 1 16 high smear bead of adhesive caulking material completely around pinchweld flange 14 Install glass see Fig 4 21 and Fig 4 22 Make certain that glass sets properly on spacers and does not have to be shifted after material contacts pinchweld flange Align tape on glass with tape on body to guide window into opening NOTE When setting glass in opening make contact with upper...

Page 41: ...oval and re placement of adhesive caulked glass including cut ting out of material necessary service parts application of material watertesting and waterleak repairing are described in the Adhesive Caulking General Information Section Specific details ap plying to back window glass removal and installa tion will be covered in this section REMOVAL 1 Removal glass is outlined in Adhesive Caulking Ge...

Page 42: ...nd pinchweld flange should be no less than 1 8 nor more than 1 4 If difficulty is encountered staying between these limits corrections can be made by any one of the following methods a Substitute another glass to determine if it will fit opening better b Rework pinchweld flange c Apply more caulking material than is speci fied at excessive gap areas Material can be applied to pinchweld flange by a...

Page 43: ... material in first tube is dis pensed quickly insert second tube and continue application of bead This material begins to cure after fifteen minutes exposure to air therefore perform the following steps im mediately and install glass in the opening as quickly as possible 12 NOTCH GLASS BEAD NOZZLE ALONG SCORE LINE CUT SMEAR BEAD NOZZLE ON 45 DEGREE ANGLE MASKING TAPE 1 4 FROM GLASS EDGE 3 8 ADHESI...

Page 44: ...ll the void On inside of body run a flat stick around the pinchweld flanges to push excess caulking material back into open ing between glass and flanges Remove any excess squeeze out of material 16 Watertest installation immediately using cold water spray 17 Remove masking tape from inside of glass 18 Install reveal moldings inside garnish mold ings and previously removed parts ...

Page 45: ...ON AM Styles Except 26657 and E Body Styles 3 Slide finishing panel rearward disengaging panel from front body hinge pillar pinchweld flange and remove panel assembly The body ventilation system incorporates the use of a shroud top air intake grille which is either attached by screws or is an integral part of the shroud upper panel The air entering the shroud top air intake grille flows through a ...

Page 46: ...tyles 4 To install apply a bead of medium bodied sealer around entire inner flange of outlet assembly Fig 5 3 and reverse removal procedure SHROUD SIDE FINISHING PANEL AND AIR OUTLET DUCT ASSEMBLY 14 X Z Body Styles Removal and Installation 1 With a flat bladed tool screw driver or equiv alent pry the outlet grille from the assembly Fig 5 4 2 Remove screws attaching finishing panel and duct assemb...

Page 47: ...on A B C D E Styles 1 Remove shroud side trim panel 2 Disconnect cable on door PRESS PIN DOWN CONTROL CABLE TO DOOR ALER 1005 Fig 5 5 Shroud Side Finishing Panel and Air Outlet Duct Assembly F X Z Styles 3 Loosen attaching screw securing cable to shroud side air outlet duct assembly Fig 5 2 4 Remove screws securing control assembly to instrument panel Fig 5 1 and remove control assembly 5 To insta...

Page 48: ...XHAUST OUTLET I s REAR PLENUM r PRESSURE RELIEF VALVE CHAMBER 1 1 1 1 Fig 5 7 Body Ventilation Oldsmobile E Body HI LEVEL VENTS EXHAUSTOUTLETGRILLE ON BODY LOCK PILLAR PLENUM AIR INTAKE EXHAUSTOUTLETGRILLE ON QUARTER PANEL LOW LEVEL SHROUD SIDE VENTS PRESSURE RELIEF VALVE 2466 Fig 5 8 Body Ventilation Cadillac E Body ...

Page 49: ...r seat back and out through pressure relief valves Fig 5 7 Air passes through the pressure relief valves into the plenum chamber and out through the plenum chamber grille The exhausting air on the Cadillac E body is routed out under the rear seat up back of the rear seat back and out through pressure relief valves Air passes through the pressure relief valves into the plenum chamber and out throug...

Page 50: ... between hinge and instrument panel or loosen door to hinge screws and position door as desired 2 To move door in or out loosen hinge to instrument panel and position door as desired STRIKER LOCK SCREW LID STOP LOCK CYLINDER 2208 Fig 5 13 Instrument Panel Cover X Body Fig 5 12 Instrument Panel Compartment Door Fig 5 14 Instrument Panel Cover F Body ...

Page 51: ...hments for each of the Chevrolet bodies INSTRUMENT PANEL DOOR LOCKS All Except E Bodies and C Cadillac Bodies Removal and Installation 1 Open compartment door remove screw at taching lock to door inner panel and remove lock assembly Figs 5 9 5 10 5 11 and 5 12 Removal and Installation 1 Remove windshield side garnish moldings where necessary 2 On A bodies remove exposed screws on outboard ends of ...

Page 52: ...ge and remove lid See Fig 5 17 4 To install align hinges to lid within scribe marks and reverse removal procedure Adjustments 1 Adjustments to the front compartment lid may be made forward or rearward and side to side in body opening by loosening hinge to upper shroud attaching bolts at each hinge Adjust hinge as required and secure bolts See Fig 5 18 2 To adjust the lid up or down at one or both ...

Page 53: ...U AND SCREWS 30 NOTCH _ FOR RIGHT SID MOVE TOOL TOWAR GLASS TO REMOVE ROD 90 NOTCH FOR LEFT SIDE Fig 5 19 Torque Rod Removal Right Side Fig 5 20 Torque Rod Removal Left Side NOTE Front compartment lid hinge assembly removal should be made only after torque rods are removed 8 To install apply a coat of No 630AAW Lubri plate or equivalent to torque rod end that con tacts hinge roller and reverse rem...

Page 54: ... lock assembly 3 To install reverse removal procedure NOTE If lock does not properly engage in striker opening the lock may be adjusted for ward by installing emergency spacer s be tween lock and support FRONT COMPARTMENT LID LOCK STRIKER Fig 5 21 Front Compartment Lid Lock Removal 2 Remove lock cylinder retainer and remove lock cylinder from molding LOCK ASSEMBLY BOLTS VIEW A 1437 Removal and Ins...

Page 55: ...rstrip Installation 1 Remove excess cement from gutter around entire front compartment opening to insure a smooth cementing surface 2 Using a brush apply approved sealer along the base and around the entire perimeter of gutter NOTE Apply a sufficient amount of weather strip cement along lower inboard corner of gutter so that after installation of weatherstrip cement will spread and fill complete a...

Page 56: ...y B ll 35 45 69 Styles 6 64 Window Assembly All B C Except B ll 35 45 57 69 Styles 6 65 Window Assembly 26657 Style 6 67 Window Regulator Manual and Electric A E F X Z Styles 6 70 Window Regulator Manual and Electric 26657 Style 6 71 Window Regulator Manual and Electric All B C Except B ll 35 45 57 69 Styles 6 71 Window Regulator Electric B 35 45 69 Styles 6 72 Window Regulator Manual B ll 35 45 6...

Page 57: ...herstrip to the door by engaging piercings in the door panels The serrations of the fastener retain the fastener in the piercing and also seal the openings from water entry See Fig 6 1 On B Body Sedan Styles nylon fasteners are used around the entire perimeter of the door On A and X Closed Styles nylon fasteners are used below the belt line only Weatherstrip adhe sive retains the weatherstrip arou...

Page 58: ...ure 6 4 and 9 down door lock pillar starting at beltline b On sedan rear doors 9 down both door lock pillar and door hinge pillars starting at beltline Fig 6 5 c On door lock pillar on hardtop styles start in at beltline and extending down 2M NOTE If weatherstrip becomes damaged at fastener location and will not retain fastener r e m o v e fastener and secure weatherstrip to door with weatherstrip...

Page 59: ...d rear edges and by the application of waterproof sealing tape at front and rear lower corners Whenever work is performed on front or rear doors where the water deflector has been disturbed the deflector must be properly sealed and taped to the inner panel to prevent serious waterleaks It is important that all service personnel performing door hardware adjustments or sealing operations be aware of...

Page 60: ...xpose the required area of the door inner panel SECTION A A jfi 9 I JMj NOTE POSITION WEATHERSTRIP COLOR CODED AREA HERE 1581 Fig 6 5 Rear Door Weatherstrip of deflector Make certain tool blade is be tween inner panel and string that is imbedded in sealer Fig 6 7 Removal 1 Remove door trim assembly 2 Remove waterproof body tape securing top of water deflector to door inner panel 3 Using a flat bla...

Page 61: ...dy tape applied to both sides of deflector 2 If a new water deflector is to be installed use old water deflector as a template Trim new deflector to proper size and cut holes for door inside hardware If old sealer does not effect a satisfactory seal apply a bead of body caulking compound approximately 3 16 diameter to inner panel at unsealed areas 3 Position water deflector to door inner panel and...

Page 62: ... certain that paint protecting plastic washer is installed Fig 6 12 IMPORTANT Whenever a door has been re moved and reinstalled or realigned the door should not be closed completely until a visual check is made to determine if lock fork bolt will correctly engage with striker Adjustments 1 To adjust striker up or down or in or out loosen striker bolt and shift striker as re quired then tighten str...

Page 63: ...red fore and aft as shown however some tolerances are allowed In any alignment it is important that minimum dimensions as outlined in Figure 6 13 be strictly maintained The following spacers are available as service parts and can be used individually or in combination to achieve the desired align ment 5 64M spacer Part 4469196 5 32 spacer Part 4469197 1 4 spacer Part 4469194 5 16 spacer Part 44691...

Page 64: ... deluxe trim the inner draft strip is attached to the door trim pad All B C outer draft strips are attached with screws but need not be removed to facilitate door window removal All X E and the remaining A body style inner draft strips are attached by clips All A F X E and Z outer draft strips are attached with a combination of clips and screws usually one at each end front and rear On those style...

Page 65: ...ive that retains the weatherstrip also pro tects against water entry between the retainer and weatherstrip A saturated polyurethane foam seal ing strip prevents water entry between the retainer and side roof rail Removal AII 17 37 39 57 Styles B 87 Styles and C 69 Styles 1 Remove plastic fasteners at front and screw at rear of side roof rail weatherstrip On C 69 styles plastic fasteners are used a...

Page 66: ...OORS 6 11 CENTER PILLAR WEATHERSTRIPS SECTION A A 2471 Fig 6 17 Side Roof Rail and Center Pillar Weatherstrips C 69 Styles Fig 6 18 Side Roof Rail Weatherstrip Retainer All 17 37 39 57 Styles B 87 Styles ...

Page 67: ...ng a flat bladed tool to break cement bond between retainer and weatherstrip 4 If retainer is to be removed remove attaching screws and pull retainer forward Removal Buick and Oldsmobile E 87 Styles 1 Remove plastic fasteners at front of weather strip See Fig 6 20 2 Remove rear quarter courtesy light lens If attaching screws securing rear section of side roof rail weatherstrip are accessible remov...

Page 68: ...ed in the preceding procedure 2 Obtain a service replacement weatherstrip Part No 7646017 Right Part No 7646018 Left NOTE The service weatherstrip is equipped with a nylon patch half of which is cemented in place See Fig 6 21 The other half is to be cemented over the rear section of side roof rail weatherstrip over quarter window as directed in step 3 3 Install replacement weatherstrip in the norm...

Page 69: ...of weather strip first then outboard lip 7 After weatherstrip has been installed along length of retainer install screw at rear end of weatherstrip where so equipped SIDE ROOF RAIL WEATHERSTRIP ADJUSTMENT The side roof rail weatherstrip can be adjusted either inboard or outboard to effect a proper seal with the door or quarter window To reposition the weatherstrip disengage the inboard edge of wea...

Page 70: ...Styles Figures 6 23 6 24 6 25 6 26 6 27 and 6 28 show specified body opening gap spacing tolerances and deviations from flush alignment permissible be tween fender and front door and front to rear door on all 1967 body styles Deviations from flush alignment are required at those locations where a swing in type hinge is used and the leading edge of the door swings inboard of adjacent body metal ...

Page 71: ...ENDER JL FRONT DOOR 4 1 8 SECTION THRU POINT W WITH FENDER AND FRONT DOOR FLUSH AT POINTS Z FRONT DOOR SWING CLEARANCE ALLOWANCE AT POINT W IS CHEV 5 64 PLUS 1 16 MINUS NOTHING PONT 1 16 OLDS 5 64 BUICK 3 32 2482 Fig 6 23 Specified Body Opening Clearance Tolerances A Body Styles ...

Page 72: ...MENSIONS SHOWN UNDER VIEW OF EACH SERIES SECTION SHOWING CLEARANCE BETWEEN FRONT AND REAR DOOR 2 1 8 3 3 8 VIEW B CHEVROLET VIEW B PONTIAC VIEW B OLDSMOBILE VIEW B BUICK 1966 WITH FRONT AND REAR DOOR FLUSH AT POINTS Z REAR DOOR SWING CLEARANCE ALLOWANCE AT POINT W IS C H E V 5 6 4 PLUS 1 3 2 MINUS NOTHING PONT 1 1 6 OLDS 3 32 BUICK 3 32 2483 Fig 6 24 Specified Body Opening Clearance Tolerances A B...

Page 73: ... CHEVROLET FRONT TO REAR DOOR GAP SPACING IS 3 16 PLUS 1 32 MINUS 1 16 PONTIAC WITH FRONT AND REAR DOORS FLUSH AT POINTS X REAR DOOR SWING CLEARANCE ALLOWANCE AT POINT S Z IS 3 3 2 PLUS 1 32 MINUS NOTHING SECTION SHOWING CLEARANCE BETWEEN FRONT AND REAR DOOR OLDSMOBILE BUICK CADILLAC 2484 Fig 6 25 Specified Body Opening Clearance Tolerances B C D E Styles ...

Page 74: ...1967 F Body WITH FENDER AND FRONT DOOR FLUSH AT POINTS EM FRONT DOOR SWING CLEARANCE ALLOWANCE AT POINT C IS 3 32 Normal Surface Section showing clearance between fender and front door 2485 Fig 6 26 Specified Body Opening Clearance Tolerances F Body Styles ...

Page 75: ... between fender and front door FRONT DOOR FLUSH TO 1 16 OUTBOARD OF REAR DOOR AT POINTS Y AND W 3 4 FRONT TO REAR DOOR GAP SPACING IS 3 16 PLUS1 32 MINUS1 16 VIEW C 69 Style WITH FRONT AND REAR DOORS FLUSH AT POINTS Y AND W REAR DOOR SWING CLEARANCE ALLOWANCE IS 3 32 AT Z AND V BLENDING TO 1 16 AT X VIEW B 11 37 69 Styles Section showing clearance between front and rear door 2486 Fig 6 27 Specifie...

Page 76: ...O FRONT DOOR GAP SPACING IS 3 16 PLUS 1 32 MINUS 1 16 Section W of View A FRONT TO REAR DOOR RELATIONSHIP IS FLUSH TO 1 16 OUTBOARD ATPOINTS Z FRONT TO REAR DOOR GAP SPACING IS 3 16 PLUS 1 32 MINUS 1 16 WITH FRONT AND REAR DOOR FLUSH AT POINTS Z REAR DOOR SWING CLEARANCE ALLOWANCE AT POINT X IS 3 32 PLUS 1 32 MINUS NOTHING Section through X in View B 2487 Fig 6 28 Specified Body Opening Clearance ...

Page 77: ...Removal and Installation 1 Prior to loosening any hinge bolts mark posi tion of hinge on door to facilitate adjustment when reinstalling door or hinge 2 On doors equipped with power operated win dows and or vacuum door locks remove trim pad and detach inner panel water deflector sufficiently to disconnect harness assem bly ies and remove same from door NOTE On Pontiac Oldsmobile and Buick Styles e...

Page 78: ...king Lever Rod Fig 6 29 Front Door Hardware A 0 7 Styles 6 Outside Handle and Sealing Gaskets 7 Lock 8 Rear Glass Run Channel 9 Remote Control Connecting Rod 10 Inner Panel Cam 11 Window Lower Stop 12 Remote Control 13 Ventilator Division Channel 14 Window Regulator Manual 15 Window Regulator Electric ...

Page 79: ...aching Screw Window Front Up Stop Window Sash Channel Cam Window Rear Guide Glass Rear Run Channel Upper Bolt Outside Handle Assembly Lock Cylinder 11 Lock 12 Glass Rear Run Channel Lower Adjusting Stud and Nut 13 Lock to Remote Control Connecting Rod 14 Inner Panel Cam 15 Window Lower Stop 16 Remote Control 17 Ventilator Division Channel Lower Adjusting Stud and Nut 18 Window Regulator Manual 19 ...

Page 80: ...ocking Lever Rod 6 Outside Handle and 10 Sealing Gaskets 11 7 Lock Cylinder 12 8 Lock 13 9 Window Rear Up Stop 14 Rear Glass Run Channel Remote Control Connecting Rod Inner Panel Cam Window Lower Stop Remote Control 15 Window Regulator Manual 16 Ventilator Division Channel 17 Regulator Sector Gear Stop Electric Only 18 Window Regulator Electric ...

Page 81: ...ardware A Closed Styles X Similar 1 Ventilator 2 Outside Handle and Sealing Gaskets 3 Cylinder 4 Lock Cylinder Retainer 5 Lock 6 Remote Control Connecting Rod 7 Window Lower Stop 8 Inner Panel Cam 9 Remote Control 10 Window Regulator ...

Page 82: ...lator Assembly 3 Ventilator Regulator 4 Window Glass Run Channel 5 Door Outside Handle and Sealing Gaskets 6 Lower Sash Channel Cam Part of Window Lower Sash Channel 7 Lock Cylinder 8 Door Lock 9 Remote Control Connecting Rod 10 Inner Panel Cam 11 Remote Control 12 Window Regulator ...

Page 83: ...dow Assembly 2 Ventilator 3 Ventilator Regulator 4 Window Regulator 5 Window Front Upper Stop 6 Window Rear Upper Stop 7 Door Lock Remote Control 8 Inner Panel Cam 9 Window Rear Guide 10 Door Lock 11 Door Lock Cylinder 12 Outside Handle and Gaskets 13 Front Door Window Guide Rear Plate Assembly ...

Page 84: ...S 6 29 FOUR DOOR STYLES TWO DOOR STYLES 2673 Fig 6 35 Front Door Hardware Electric Options B C Styles NOTE Electric Ventilator available on both closed and hardtop styles but not on all styles or all models ...

Page 85: ...h Channel 3 Window Front Upper 4 Front Guide Cam Stop 5 Window Regulator Manual 6 Door Lock Remote Control 7 Inner Panel Cam 8 Rear Guide 9 Door Lock 10 Door Lock Cylinder 11 Door Outside Handle 12 Window Rear Upper Stop on window 13 Window Rear Upper Stop on guide 14 Window Regulator Electric ...

Page 86: ... 5 Rear Remote Control 8 Optional 9 6 Inner Panel Cam 7 Front Remote Control 10 Standard 11 Window Regulator Manual Regulator Sector Stop manual only Front Guide Channel Window Front Up Stop 12 Trim Pad Adjusting Plates 13 Glass Sash Channel Cam 14 Window Stabilizer 15 Window Rear Up Stop 16 Window Regulator Electric ...

Page 87: ...crew Window Front Up Stop Lower Sash Channel Cam Window Rear Up Stop Window Rear Guide Inner Panel Cam Remote to Lock Connecting Rod 12 Remote Control Assembly 13 Window Regulator Manual 14 Ventilator Division Channel 15 Ventilator Front Frame Adjusting Stud and Nut 16 Ventilator Front Frame Attaching bolt 17 Ventilator Front Frame to Hinge Pillar Panel Attaching Screw 18 Window Regulator Electric...

Page 88: ...lt Ventilator Front Frame Attaching Screws 4 Sash Channel Cam 5 Window Rear Up Stop 6 Glass Run Channel Lower Attachment 7 Remote Control Connecting Rod 8 Inner Panel Cam 9 Window Lower Stop 10 Remote Control Lock out and Button 11 Remote Control 12 Window Regulator 13 Window Front Up Stop 14 Glass Run Channel Upper Attachment 15 Lock ...

Page 89: ...ow Assembly 2 Ventilator Assembly 3 Outside Handle Sealing Gaskets 4 Lock Cylinder 5 Lock 6 Sash Channel Cam 7 Window Front Up Travel Stop 8 Window Rear Up Travel Stop 9 Remote Control Connecting Rod 10 Inner Panel Cam 11 Remote Control 12 Window Regulator 13 Sector Gear Up Stop ...

Page 90: ...yles Fig 6 42 Front Door Hinge to Door Attaching Bolts F Styles Figures 6 47 and 6 48 show acceptable meth ods of loosening front fenders on X body styles NOTE Tool J 21550 Fig 6 49 is designed for adjustment of front door hinge to body attaching bolts on A F body styles Usage of this tool alleviates the need of loosen ing front fenders In addition top hinge can be loosened as shown in Figure 6 50...

Page 91: ...With window in raised position remove cam attaching bolts 1 Fig 6 52 and slide cam off regulator balance arm roller NOTE Figure depicts B C styles other style similar 3 To install reverse removal procedure NOTE One end of the cam has provisions for up and down adjustment to correct a cocked window not parallel with top of door upper frame or side roof rail weatherstrip FRONT DOOR LOCK REMOTE CONTR...

Page 92: ...ated in such close proximity to the window regulator that regulator must first be loosened This can be accomplished by removing three of the four regulator to inner panel attaching bolts and pivoting regulator to a position that remote can be removed see Figure 6 37 On 26657 styles remove window regulator two rear attaching bolts and loosen front attaching bolts 3 Fig 6 52 2 Remove bolts securing ...

Page 93: ...al procedure FRONT DOOR LOCK ASSEMBLY AND VACUUM ACTUATOR All styles except X Body Styles use the fork bolt lock design The X Body Styles use the rotary bolt type Both types include a safety interlock feature Where necessary striker spacers should be used to insure satisfactory lock and striker engagement Fig 6 47 Front Door Hinge Removal X Styles Fig 6 49 Front Door Hinge Tool J 21550 A F Body ...

Page 94: ... lock with lock in an installed position This rod can be removed from lock in a bench operation after removal of lock assembly 5 To install reverse removal procedure Fig 6 51 Front Door Hinge Attachment F Styles FRONT DOOR LOCK VACUUM ACTUATOR The vacuum lock actuator is attached to the door lock frame with screws that are inaccessible with the lock installed Fig 6 55 Therefore to re move the actu...

Page 95: ...g Bolts 10 Door Window Front Upper Stop FRONT DOOR LOCK CYLINDER ASSEMBLY Chevrolet B Four Door Styles Removal and Installation 1 Perform steps 1 and 2 of the preceding Front Door Lock Cylinder Assembly removal procedure 2 Disengage spring clip securing lock cylinder to lock connecting rod at lock Fig 6 54 3 Disengage lock cylinder to lock connecting rod at lock cylinder and remove lock cylinder a...

Page 96: ...g 4 To install reverse removal procedure NOTE The lock cylinder housing scalp is usually damaged in the removal procedure and therefore must be replaced Replacement scalps are available as a service part FRONT DOOR VENTILATOR REGULATOR Manual and Electric B C Styles Removal and Installation 1 With front door window in full up position remove door trim assembly and partially de tach inner panel wat...

Page 97: ...TUATOR DOOR LOCK 1462 1 HI If i VIEW A SEALING GASKET LOCK CYLINDER REMOVED RETAINER JV IOCK EXTENSION 1424 Fig 6 56 Front Door Lock Cylinder Removal X Styles Shown Others Similar 4 Pull regulator down to disengage from ventila tor T shaft and remove regulator through ac cess hole 5 To install reverse removal procedure FRONT DOOR VENTILATOR ASSEMBLY A X Closed Styles The front door ventilator asse...

Page 98: ...sembly in an outboard movement and remove unit out board of door upper frame see View C in Fig 6 61 10 On X Styles lift ventilator inboard and up ward and remove from door CAUTION After ventilator has been removed door glass should be held or otherwise suitably supported to prevent damage 11 To install reverse removal procedure Check operation of ventilator and door window as sembly and where requ...

Page 99: ...r ventilator casting is used on all 37 Styles and is secured to the front door as sembly by one attaching bolt and one adjusting stud and nut The front facing of the ventilator frame is secured to the ventilator casting by five attaching screws Removal and Installation 1 Remove ventilator casting to door hinge pillar panel attaching bolt and lower adjusting stud nut 2 Remove five ventilator castin...

Page 100: ...r Lock Connecting Rod 6 Ventilator Division Channel Lower Adjusting Stud and Nut 7 Window Lower Stop Adjusting Stud and Nut FRONT DOOR VENTILATOR ASSEMBLY U A F X Z Hardtop and Convertible Styles The front door ventilator assembly is a manually operated friction type unit Removal and Installation 1 Remove door trim assembly and detach inner panel water deflector 2 On A 39 Styles remove front door ...

Page 101: ...or window lower stop and completely lower window Lower door window on all other styles 7 On X Body Styles remove front door ven tilator casting 8 On A F Z Body Styles on door hinge pillar remove ventilator frame lower attaching bolt ventilator front frame attaching screw s and ventilator frame lower adjusting stud nut see Fig 6 63 On Z Body Styles loosen rear glass run channel upper attaching scre...

Page 102: ... effort required to open or close the ven tilator can be set by straightening retaining washer tab and tightening or loosening the adjusting nut Tightening increases effort and loosening decreases effort When desired ad justment has been obtained bend down washer tab to lock nut in position see Figure 6 62 NOTE This adjustment should be performed as a bench operation FRONT DOOR VENTILATOR ASSEMBLY...

Page 103: ...ong length of door upper frame contacted by ventilator Fig 6 65 If material is damaged replace with new sealing strip or its equivalent Saturated polyurethane foam is furnished in five foot sections under part 4480378 Adjustments Some in and out or fore and aft adjustment of the ventilator division channel is available at the lower adjusting stud Adjustment at this location is re quired only to el...

Page 104: ...ment as described below Ventilator Adjustments The ventilator assembly can be positioned up or down and fore or aft In addition the top of the DOOR UPPER FRAME TO VE j j 1 MA NT SCREWS _ l Jr mf I N V E N T FRAME TC a f If flT fmmMd mm i III jBIH HH WINDOWHI H I I H H B O L T S J I MB9HP V E I T DIVISION OTAN NETM B ADJU ri Nd STUD AHJBjjJiy S S S S S RUN ADJUSTING SSSSFWM fo f Mm tfffli IK mil 0 ...

Page 105: ...t all attaching locations including the ventilator regulator attaching screws Fig 6 67 To adjust the top of the ventilator in or out loosen only the adjusting stud nuts 7 and 8 Fig 6 67 and adjust the studs in or out as required It is not necessary to loosen the vent to outer panel bolts 9 Fig 6 67 Ventilator Assembly and Disassembly The hardtop style ventilator permits more dis assembly than does...

Page 106: ...channel to casting screw Fig 6 68 DOOR GLASS DOOR UPPER FRAME R E pU LATO R L l 7 f A RMR O L L E R 1348 INNER PANEL CAM BOLTS Fig 6 70 Front Door Hardware X Styles also retains the top of the division channel strip assembly To remove the strip assembly or to gain aceoss to the vent weatherstrip bend over tabs weatherstrip on division channel remove the screw and pull the strip assembly out of the...

Page 107: ...flector 2 On styles so equipped remove inner panel cam 3 Remove glass run channel lower rear retainer front door ventilator assembly and inner belt strip draft strip 4 Raise door window to a position of almost fully closed On styles equipped with a double arm regulator rotate balance arm close to lift arm 5 Move door window forward to disengage regu lator arm roller s from window lower sash channe...

Page 108: ...xplained under Front Door Window Inner Panel Cam FRONT DOOR WINDOW LOWER SASH CHANNEL CAM E F Z Body Styles Removal and Installation 1 Remove door trim pad and detach inner panel water deflector F i q 6 74 Front Door Hardware A 17 and 67 Styles 1 Sash Channel Guide Plate Bolts 2 Glass Run Channel Lower Adjusting Stud and Nut 3 Inner Panel Cam Bolts 4 Window Lower Stop Bolt 5 Remote Control Bolts 6...

Page 109: ...ews see Fig 6 71 for E Bodies Fig 6 72 for F Bodies and Fig 6 73 for Z Bodies 3 F Z Body Styles have one front and one rear sash channel cam attaching screw E Body Styles have two front and two rear sash channel cam attaching screws On some of these styles removal of all sash channel cam attaching screws requires different positioning front to rear of window assembly 4 Supporting glass with one ha...

Page 110: ...9 Styles FRONT DOOR WINDOW UP TRAVEL STOPS A E F X Z Hard Top and Convertible Styles On A Z X Body Styles the rear up travel stop is attached single bolt to glass sash channel and contacts a welded on support flange on door inner panel The front up travel stop is attached single bolt to an extension in the glass sash channel and contacts ventilator stationary stop finger Both up stops are adjustab...

Page 111: ...M ROLLER REGULATOR LIFT ARM ROLLER SASH CHANNEL CAM 2082 REGULATOR BALANCE ARM ROLLER REGULATOR LIFT ARM ROLLER SASH CHANNEL CAMS 2083 Fig 6 78 Front Door Window Installation Buick Oldsmobile Pontiac A 17 and 67 Styles 3 Raise door window and remove door window lower sash channel guide plate and front up travel stop 4 Remove inner panel cam 5 Lower window slightly and tilt rear edge of glass up un...

Page 112: ... front door window is adjustable fore or aft at guide plate up or down at up travel stops in a rotation manner at inner panel cam up or down and in or out at rear edge by adjusting rear glass run channel The rear run channel lower adjusting stud provides in or out adjustment This attachment however is located on the door inner panel and requires re moval of trim pad to gain access FRONT DOOR WINDO...

Page 113: ...ower sash channel clears door lock pillar at belt line 5 Slide window rearward to disengage regulator lift and balance arm rollers from sash channel cam and remove assembly from door 6 To install reverse removal procedure Cycle window to insure proper operation prior to installation of water deflector and trim pad NOTE Front door window adjustments for A 39 styles are the same as outlined for A 17...

Page 114: ...5 Rear Remote Control Optional 6 Inner Panel Cam 7 Front Remote Control Standard 8 Window Regulator Manual 9 Regulator Sector Stop manual only 10 Front Guide Channel 1 1 Window Front Up Stop 12 Trim Pad Adjusting Plates 13 Glass Sash Channel Cam 14 Window Stabilizer 15 Window Rear Up Stop 16 Window Regulator Electric ...

Page 115: ...tal glass adjust ment is as follows a Turn front and rear guide center adjusting studs outboard clockwise until bearing surface is completely out of engagement with door inner panel b Adjust upper attachments of front and rear guide to proper out board positions re lationship of glass to side rail weatherstrip c Adjust rear guide upper attachments for proper fore or aft positions d Adjust glass up...

Page 116: ...window lower sash channel cam to sash channel and remove cam see Fig 6 83 6 Pull glass straight up and remove from body 7 To install reverse removal procedure Check window for proper operation before installing water deflector and trim assemblies Adjustments Adjustments have been provided to correct any dis crepancy within glass alignment to achieve opera tional ease and effective seals To perform...

Page 117: ...INDOW REGULATOR BOLTS y TWlNNER PANEL CAM BOLTS Fig 6 84 Door Window Rear Guide Attachment F Styles Fig 6 85 Front Door Window Hardware Attachments X 37 Styles channel assembly which incorporates a welded on lower sash channel cam With this type of design the door glass lower sash channel and channel cam are removed from the door as a unit CAUTION Care should be exercised to make certain glass doe...

Page 118: ...ent door glasses be installed flush with the guide plates at the front and rear of the glass If glass is too far forward or rearward in relation to guide plates window assembly will be tight within the run channels CAUTION Handle glass with care Edge chips can cause solid tempered safety plate glass to shatter Do not attempt to grind glass Removal and Installation 1 Remove door trim assembly and d...

Page 119: ... tempered safety plate glass pressed into a thin section lower sash chan nel When cycled the glass operates within the ventilator division channel and window glass run channel Fig 6 33 Removal and Installation 1 Remove door trim assembly and inner panel water deflector 2 Remove front door ventilator as described in a preceding procedure 3 Loosen window glass run channel lower ad justing stud nut F...

Page 120: ...indow to full down position and remove front up travel stop from lower sash channel 10 Fig 6 67 3 With window in half up position remove bolts securing window lower sash channel to rear run channel guide plate and up stop assembly 1 Fig 6 89 and disengage guide plate from sash channel 4 Operate window to full up position and re move inner panel cam bolts 2 Fig 6 89 5 With front upper corner of win...

Page 121: ...atherstrip loosen rear guide upper attaching bolt 5 Fig 6 89 and position run channel farther in board If this adjustment proves inadequate remove door trim pad and obtain additional adjustment at one or both of the following a Rear guide to lower support attaching bolt 6 Fig 6 89 b Ventilator front frame adjusting stud 7 Fig 6 89 Outboard adjustment at either of these loca tions tends to move the...

Page 122: ... removed in the process of removing the window Figure 6 91 is an exploded view of the window as sembly and identifies the various components and their assembly sequence Fig 6 90 Window to Side Roof Rail Weatherstrip Alignment Removal and Installation 1 Remove door trim pad and inner panel water 1 Window Glass 2 Bushing 3 Nut 4 Roller Assembly Fig 6 91 Front Door Window Assembly 26657 Styles 5 Glas...

Page 123: ...taching Bolts and 10 Lower Attaching Stud Nut 11 Front and Rear Guide Wedge Strap Adjusting Studs Inner Panel Cam Attaching Bolts Sector Gear Stop Bolt 4 Remove window stabilizer strip assembly bolts 4 Fig 6 92 and remove stabilizer strips 5 Remove window lower sash channel cam to glass attaching stud nuts 5 Fig 6 92 3 Using a 1 4 hex head wrench remove rear up stop from window rear roller cam 2 F...

Page 124: ...ng studs 9 The stabilizing strips 4 should contact the glass throughout the full cycle of the window Due to slight variations in glass contour however in some cases the strip may lose contact with the glass halfway through the cycle This is permissible provided it does not result in loose glass Contact should be suffi cient to stabilize glass but not restrict ease of window operation The stabilizi...

Page 125: ...h inner panel water deflector 2 On two door styles remove inner panel cam 3 On closed styles raise door window Secure window in full up position by installing a twelve to fifteen inch piece of body tape 2 or 2 1 2 in width over window frame and firmly pres sing tape to both sides of glass This is nec essary to positively hold glass in the up position during removal of the window regulator 4 On A E...

Page 126: ...val procedure Cycle window several times to insure proper opera tion before installing water deflector and trim FRONT DOOR WINDOW REGULATOR Manual and Electric 26657 Style Removal and Installation 1 Remove front door window assembly as previ ously described 2 Remove inner panel cam 1 Fig 6 105 3 On styles equipped with electric window regu lators disconnect wire harness connector at window regulat...

Page 127: ... large access hole 6 To install reverse removal procedure BALANCE ARM DOTTED LINE INDICATES MOTOR HOUSING EXTENSION 1340 Fig 6 97 Door Window Regulator and Electric Motor Assembly FRONT DOOR WINDOW REGULATOR ELECTRIC MOTOR The electric motor assembly which powers the electrically operated window regulators is a twelve volt reversible direction motor with an internal circuit breaker and a self lock...

Page 128: ...mesh with teeth on regulator sector gear After installation of front door window assembly cycle electric regulator several times before installing inner panel water deflector and door trim pad NOTE Be sure to remove temporary nut and bolt securing regulator back plate to regulator sector gear before installing assembly into door FRONT DOOR WINDOW REAR GLASS RUN CHANNEL A 17 39 and 67 Styles Remova...

Page 129: ...illar X 37 Styles Removal and Installation 1 Raise door window Remove trim pad and detach inner panel water deflector 2 Remove front door window assembly 3 Remove center and lower adjusting stud nuts and upper two attaching bolts and remove guide assembly see Fig 6 98 4 To install reverse removal procedure Adjustments SEE DOOR WINDOW ADJUSTMENTS FRONT DOOR WINDOW REAR GUIDE ASSEMBLY AM F Body Styl...

Page 130: ...m door 4 To install reverse removal procedure see Fig 6 99 FRONT DOOR WINDOW GLASS RUN CHANNELS X 11 35 and 69 Styles Removal and Installation 1 Remove door trim pad and detach inner panel water deflector 2 Remove front door window 3 Press finger pressure sides of run channel together and remove assembly from door upper frame see View A for 11 Styles and View B for 35 and 69 Styles in Fig 6 100 4 ...

Page 131: ... reverse removal procedure Begin installation above belt at door upper frame upper rear corner NOTE Prior to installation inspect run channel clips and saturated polyurethane foam sealing strips in door upper frame Fig 6 103 Reform distorted clips to insure adequate retention Replace damaged sealing strips with Service Part which is available in five foot lengths Part 4480378 or equivalent Hi SECT...

Page 132: ...2 With window in full up position remove front up stop 3 Fig 6 105 3 Remove front guide upper attaching bolts 4 adjusting stud nut 5 and nut from lower attaching stud 6 stud caged in front guide 4 Turn adjusting stud 6 to 8 turns clockwise to eliminate wedge strap to window interfer ence and disengage guide from window roller by pulling guide down and rearward 5 To install reverse removal procedur...

Page 133: ...wedge strap to window interference 5 Pull guide down and forward to disengage from window rear roller and remove guide from door 6 To install reverse removal procedure DOOR WEDGE PLATES 67 Styles Door wedge plates are used on convertible styles to give additional support to the door when it is in the closed position One plate is installed to the body lock pillar and the other to the door lock pill...

Page 134: ...install reverse removal procedure When installing vacuum hoses to selector valve hose color codes must be installed to the proper connection on the selector valve for proper valve operation Check all operations of door lock vacuum system prior to installing door trim and inside hardware VACUUM DOOR LOCK ACTUATOR The actuators that operate the locks are double acting vacuum diaphragms Vacuum is sup...

Page 135: ...um REAR DOOR ACTUATOR 1684 Fig 6 107 Vacuum Door Lock System Buick Oldsmobile Cadillac and Pontiac screws which are inaccessible with the lock in stalled it is necessary to remove the door lock in order to remove the actuator Once the door lock is removed the actuator can be removed in a bench operation Fig 6 108 for front doors Fig 6 109 for rear doors ...

Page 136: ...n vacuum in the red hose into the entire system upon receipt of the vacuum signal from the selector valve A lock signal received from the selector valve through the green hose will open the ports to momentarily introduce vacuum into the yellow lock hoses Conversely an unlock signal received through the white hose will introduce vacuum into the orange unlock hoses Fig 6 110 Vacuum Lock Remote Contr...

Page 137: ...e Glass Tube ID 3 16 3 16 7 32 5 32 1 8 OD 1 4 1 4 3 8 5 16 Length 2 1 2 2 1 2 2 1 5 16 to 3 8 4 1 1 1 2 1 2 1 1 Install ports in cap by drilling 2 holes and inserting ports half way through cap Solder ports to cap to make an air tight seal NOTE There cannot be any air leaks in leak down testing device to check a vacuum system The lower end of the glass tube in the jar should be cut on a 45 angle ...

Page 138: ...is leaking If bubbles stop see step 6 6 If bubbles stop forming in testing device air leak is at either door valve Discontinue pinch ing left valve hose at hinge pillar 7 Check testing device If bubbles appear in water left door valve is leaking If no bubbles appear see step 8 NOTE Before replacing a door lock selector valve tighten screws on back of valve then recheck valve If valve continues to ...

Page 139: ...nnected at affected door valve Lock or unlock selector valve hose pinched or disconnected from affected door valve Hoses crossed at affected door lock actuator Lock or linkage binding Reverse hoses at remote B Red and White Hook up hose at remote B Green Reverse selector hoses at remote valve B White and Green or reverse selector hoses at each door lock selector valve C White and Green Reverse hos...

Page 140: ...f r e e d o m of movement 2 Check clearance of lock and actuator to door hardware Coupe 1 Lubricate lock and check in side locking control rod for freedom of movement 2 Check freedom of movement of actuator and lock Front Door 1 Check for pinched hoses at front door conduit on side affected 2 Check for hose disconnected at affected actuator Orange or Yellow Rear Door 1 Check for pinched hose at re...

Page 141: ...ck for pinched hose at front door hinge pillar conduit E at rear door hinge pillar conduit H or at remote control valve B then actuate door lock selector valve If actu ator does not operate actuator is defective Check remote valve for pinched or disconnected hose s If bal ance of system is checked and found to be in satisfactory condi tion replace remote valve with new part If system than operates...

Page 142: ...embly from the center pillar Removal 1 With a pencil mark location of hinges on door or center pillar depending on removal method being used 2 On styles equipped with electric window reg ulators or vacuum operated locks proceed as follows a Remove door trim assembly and inner panel water deflector b Disconnect wire harness connector from regulator motor and or vacuum hoses from lock actuator c Rem...

Page 143: ...ing Gasket 2 Lock Assembly 3 Remote Control Connecting Rod Fig 6 112 Rear Door Hardware A Closed Styles 4 Remote Control 5 Inner Panel Cam 6 Lock to Locking Lever Rod 7 Window Regulator 8 Inside Locking Rod 9 Window Lower Sash Channel Cam ...

Page 144: ...oor Hardware A 3 9 Styles 1 Sash Channel Cam 2 Rear Guide 3 Rear Up Stop 4 Outside Handle and Sealing Gaskets 5 Lock 6 Inner Panel Cam 7 Remote Control 8 Front Guide 9 Regulator Manual 10 Regulator Electric 1 1 Inside Locking Rod ...

Page 145: ...side Handle and Sealing Gaskets Fig 6 114 Rear Door Hardware B Closed Styles 4 Door Lock 5 Remote Control Connecting Rod 6 Inner Panel Cam 7 Remote Control 8 Glass Run Channel Extends Completely Around Window to Point A 9 Inside Locking Rod 10 Window Regulator ...

Page 146: ... Window Up Stop 7 Remote Control to Lock 10 Remote Control 1 Rear Door Window Assembly 5 Outside Handle and 2 Lower Sash Channel Cam Gaskets 3 Rear Guide Window Up Stop 6 Door Lock Connecting Rod 8 Inner Panel Cam 9 Rear Guide 11 Front Guide 12 Window Regulator Manual 13 Window Regulator Electric ...

Page 147: ...2 Ventilator Assembly 3 Lower Sash Channel Cam 4 Outside Handle and Sealing Gaskets 5 Door Lock 6 Ventilator Regulator Power Operated 7 Remote Control Connecting Rod 8 Inner Panel Cam 9 Window Regulator Power Operated 10 Remote Control 11 Window Front Guide 12 Inside Locking Rod ...

Page 148: ...Assembly 4 Lock to Locking Lever Rod Fig 6 117 Door Hardware X 35 and 69 Styles 5 Remote Control Connecting Rod 6 Ventilator Division Channel 7 Remote Control Assembly 8 Window Lower Stop 9 Window Regulator Assembly 10 Inside Locking Rod 11 Window Lower Sash Channel Cam ...

Page 149: ...mbly Outside Handle and Sealing Gaskets Door Lock 4 5 6 Lower Sash Channel Cam Front Up Travel Stop Rear Up Travel Stop 7 Window Front Guide 8 Window Rear Guide 9 Inner Panel Cam 10 Remote Control 11 12 13 Remote Control Connecting Rod Window Regulator Inside Locking Rod ...

Page 150: ...or trim assembly and inner panel water deflector 2 Operate glass to full up position 3 Working through access hole disengage lock connecting rods from spring clips on door lock for clip disengagement refer to Door Lock Spring Clips in Front and Rear Door Section 4 Remove door lock attaching screws Fig 6 122 and remove lock from door 5 To install reverse removal procedure NOTE On styles equipped wi...

Page 151: ...l connecting rod forward through link age Remove actuator assembly from door 7 To install reverse removal procedure Check lock operation prior to installing water deflector INSIDE LOCKING ROD TO LOCK CONNECTING ROD LINK BOLT 1 0 M Fig 6 122 Rear Door Lock Removal Hardtop Style Shown Closed Style Similar REAR DOOR INNER PANEL C A M AM Except X Styles Removal and Installation 1 Remove door trim asse...

Page 152: ...oor Vacuum Lock Actuator and Link Assembly 68069 68169 Styles 5 To install reverse removal procedure REAR DOOR WINDOW STATIONARY VENTILATOR DIVISION CHANNEL X 35 and 69 Styles The stationary ventilator division channel is held into place by one division channel to door upper frame attaching screw and one lower adjusting stud and nut This assembly acts as a rear door window rear glass run channel a...

Page 153: ...t and fore or aft adjustment of this part is available at the lower adjusting stud and nut only REAR DOOR WINDOW STATIONARY VENTILATOR ASSEMBLY X 35 and 69 Styles The rear door stationary ventilator assembly is set within a rubber channel and held into place by pressure of the ventilator division channel Removal and Installation 1 Remove door trim assembly and detach inner panel water deflector 2 ...

Page 154: ...e certain glass does not develop edge chips or deep scratches which could cause solid safety plate glass to shatter Removal and Installation A 35 55 65 and 69 Styles 1 Lower door window remove door trim pad and detach inner panel water deflector 2 Remove inner panel cam On styles not equipped with a hang on trim pad remove inner belt seal draft strip 3 Rotate rear edge of glass downward until fron...

Page 155: ...6 100 DOORS 1432 Fig 6 129 Rear Door Hardware X 35 and 69 Styles ...

Page 156: ...ents of either the front or rear window guides and are not individually adjustable The two up travel stops front and rear are at tached to the window lower sash channel When glass is raised the stop comes in contact with a designed extension of either the front or rear guide Stops are secured by a single bolt and are adjustable up or down See Figure 6 133 for front up travel stop attachment and Fi...

Page 157: ...te window to position shown in Figure 6 126 and remove lower sash channel cam attaching screws window slightly down on electric styles and full down on manual 4 Remove glass run channel front and rear at taching bolts Fig 6 135 5 Pivot window in opening raise front edge to disengage front and rear edges of glass from glass run channel then remove window inboard of door upper frame 6 To install rev...

Page 158: ...annel spacers When installing glass to sash channel torque nuts to 72 inch lbs 6 foot lbs Removal and Installation 1 Remove door trim assembly and inner panel water deflector 2 Remove front and rear up stop attaching bolts 1 and 2 Fig 6 138 and remove stops 3 Loosen front and rear guide upper attaching bolts 3 and 4 Fig 6 138 Window Adjustments 1 To adjust the top of door glass in or out in relati...

Page 159: ...s in relation to lower sash channel NOTE Glass to sash channel attaching nuts are accessible with an open end wrench After repositioning glass tighten nuts sufficiently to prevent glass slippage To obtain proper up travel of window for good contact with side roof rail weatherstrip loosen front and rear upper stops 1 and 3 Fig 6 138 Position window as desired and tighten stops REAR WINDOW ASSEMBLY ...

Page 160: ... assembly and inner panel water deflector 2 With glass in full up position remove front and rear up travel stop attaching bolts two bolts on front stop one on rear Figs 6 140 and 3 Lower glass approximately 2 and remove lower sash channel cam attaching screws Fig 6 142 4 While supporting glass by pressing it rearward into ventilator division channel remove lower sash channel to guide plate attachi...

Page 161: ... Fig 6 142 Rear Door Window Removal 68069 68169 Styles Fig 6 143 Rear Door Ventilator Attachments 68069 68169 Styles 3 Remove ventilator T shaft to regulator at taching bolt Fig 6 143 4 Remove ventilator regulator to ventilator frame attaching bolts Fig 6 143 5 Disengage ventilator regulator from ventilator T shaft and remove regulator through ac cess hole 6 To install reverse removal procedure RE...

Page 162: ...g 6 144 and r e m o v e weatherstrip 7 Pull ventilator weatherstrip from front frame Three clips retain it down front edge and it FRONT GUIDE SUPPORT BRACKET VIEW IN CIRCLE A BOLT Fig 6 145 Front Guide to Support Bracket Attachment 68069 68169 Styles may be necessary to pry between weatherstrip and frame at these locations 8 To assemble reverse removal procedure NOTE The above procedure covers com...

Page 163: ...r Window Adjustments Removal and Installation X 35 and 69 Styles 1 Raise door window remove door trim assem bly and detach inner panel water deflector 2 Remove rear door window stationary ventilator assembly division channel and glass 3 Slide glass rearward to disengage regulator lift arm roller from lower sash channel cam and remove window from door inboard of door win dow frame see Fig 6 146 4 T...

Page 164: ...DOORS 6 109 1432 Fig 6 146 Rear Door Hardware X 35 and 69 Styles ...

Page 165: ...ft flocked run channel is used for all rear door windows Removal and Installation 1 Remove rear door trim pad and detach inner panel water deflector FRONT AND REAR UP TRAVEL STOP SCREWS FRONT GUIDE LOWER ADJUSTING STUD NUT LOWER SASH CHANNEL CAM REAR SCREW I1 INNER PANEL CAM SCREWS REAR GUIDE LOWER 1050 ADJUSTING STUD NUT 2 Remove rear door window 3 With finger pressure squeeze run channel to geth...

Page 166: ...ation REAR DOOR WINDOW GUIDE CHANNELS A 39 Styles Removal and Installation 1 Remove door trim pad and detach inner panel water deflector 2 Remove rear door window assembly 3 On guide to be removed remove upper attach ing bolts and lower adjusting stud nut and re move guide see Fig 6 150 4 To install reverse removal procedure REAR DOOR WINDOW GLASS RUN CHANNEL AII B 35 45 and 69 Styles Removal and ...

Page 167: ...rear door window assembly as previ ously described 2 Remove guide upper and lower attaching bolts 1 and 2 or 3 and 4 Fig 6 151 and remove guide through access hole Fig 6 152 Front Guide and Upper Stop Removal 3 To install reverse removal procedure REAR DOOR FRONT GUIDE AND GUIDE PLATE 68069 and 68169 Styles Removal and Installation 1 Remove rear door trim assembly and inner panel water deflector 2...

Page 168: ...NDOW GLASS RUN CHANNEL X 35 and 69 Styles Removal and Installation 1 Remove rear door trim pad and detach inner panel water deflector FRONT UP STOP BOLTS LOWER SASH CHANNEL TO GUIDE PLATE Fig 6 155 Front Guide and Guide Plate 68069 68169 Styles 2 Remove rear door window 3 With finger pressure squeeze run channel to gether at rear end and gently pull run channel out of rear door upper frame See Fig...

Page 169: ...water deflector Secure window in the full up position by in stalling a twelve to fifteen inch piece of body tape 2 or 2 1 2 in width over window frame and firmly pressing tape to both sides of glass This is necessary to positively hold glass in the up position during removal of window regulator 3 Remove inner panel cam on A Body Styles 4 Remove window regulator attaching bolts and move regulator a...

Page 170: ...DOW REGULATOR BOLTS INNER PANEL CAM B LOWER SASH CHANNEL CAM SCREWS MANUAL STYLES 1746 6 Remove window regulator attaching bolts and remove regulator through large access hole Figs 6 158 for closed styles 7 Fig Fig 6 158 Window Regulator Removal B Closed Styles 6 151 for hardtop styles 7 To install reverse removal procedure ...

Page 171: ... regulator attaching bolts and remove regulator assembly See Fig 6 150 5 To install reverse removal procedure REAR DOOR WINDOW REGULATOR ELECTRIC MOTOR REMOVAL All Styles If it is necessary to remove the electric motor from the regulator refer to Front Door7 section for the proper procedure The tension on the lift arm assist spring can cause serious injury if the motor is removed without use of th...

Page 172: ...ion Z 37 Style 7 19 Adjustments Z 37 Style 7 19 Window Assembly B C 47 57 67 87 Styles 7 20 Removal and Installation 7 20 Adjustments 7 21 Window Regulator Manual or Electric B C 47 57 67 87 Styles 7 22 Window Regulator Assembly Manual or Electric A E F X Z Hardtop and Convertible Styles 7 24 Window Front Guide B C 47 57 67 87 Styles 7 25 Window Front Guide Assembly A X Z Hard top and Convertible ...

Page 173: ...ation of water deflectors access hole covers sealing plugs or grommets and body sealer Service procedures for inner panel water deflectors are outlined in the Front and Rear Door section of this manual see index Figure 7 1 is typical of a water deflector installation Inner panel access hole covers are retained by screws and sealed with a non hardening body sealer Usually removal of either the wate...

Page 174: ...emove window from body outboard of window opening 6 To install reverse removal procedure All window assembly adjustments are provided at the window regulator attaching screws 1 To obtain proper seating of the glass in the upper glass run channels or proper contact between belt sealing strips and lower sash channel loosen regulator attaching screws and adjust window as required 2 To eliminate a for...

Page 175: ... To install reverse removal procedure REAR QUARTER WINDOW ADJUSTMENTS Closed Styles For proper operation of rear quarter window and correct seating of glass in run channels adjust rear quarter window in the following sequence 1 With the window in the full up position loosen the window support to regulator plate attaching screws and the center guide attaching screws 2 Using hand pressure press wind...

Page 176: ...ove regulator to inner panel screws Fig 7 18 Disengage roller on regulator plate from window guide and remove regulator through large access hole 1 Remove rear quarter trim assembly and inner panel water deflector On electric styles dis connect feed wire from regulator motor 2 On A B styles disengage clip retainer from pivot pin on window lower sash channel see Fig 7 16 and 7 17 Raise window to fu...

Page 177: ...7 6 REAR QUARTER Fig 7 7 Rear Quarter Hardware B 87 Styles A Front Guide B Rear Guide C Lower Sash Channel Cam D Window Up Stop E Window Regulator ...

Page 178: ...TE If difficulty is encountered disengaging run channel inspect inside of channel for the presence of screws 1 Remove rear quarter window as previously described 2 Remove run channel to inner panel attaching bolt Fig 7 20 3 On A 07 style remove screws securing run channel to side roof rail along length of run channel 5 At belt line on A styles disengage tab on rear run channel from side roof rail ...

Page 179: ...sealing material on body pillar or run channel and replace or add to as required REAR QUARTER WINDOW GUIDE ASSEMBLY X 11 Styles Removal and Installation 1 Remove rear quarter trim assembly and trim finishing upper molding 2 Detach inner panel water deflector sufficiently to gain access to guide attaching screws 3 Remove guide attaching screws disengage guide from roller on regulator arm and remove...

Page 180: ...wer window assembly to bottom of rear quarter and rest it against outer panel 4 On styles with screw retained strip assem blies remove screws securing outer strip to rear quarter outer panel return flange and remove strip from body see Fig 7 23 On styles with clip retained strip assemblies refer to index of Door section for removal procedure NOTE Use care not to damage strip assem bly or adjacent ...

Page 181: ...ety plate glass Consequently it cannot be drilled or ground or develop scratches or edge chips as it will shatter The window assembly con sists of a pressed on front vertical sash channel and a bolt on lower sash channel assembly NOTE When reinstalling glass to sash channel bolts or nylon roller nuts torque to 72 inch pounds 6 foot pounds Also replace glass to sash channel spacers rubber Refer to ...

Page 182: ...f glass up ward outboard of side rail on 11 styles and remove window see Fig 7 27 NOTE If additional clearance is needed on 17 styles the side roof rail weatherstrip can be detached at quarter window area 6 To install reverse removal procedure ADJUSTMENTS A 17 67 Styles To perform any rear quarter window adjustments it is necessary to remove the rear quarter trim assembly 1 To adjust window fore o...

Page 183: ...ut as required and tighten stud nuts 3 To adjust top of window in or out loosen front guide lower adjusting stud nuts adjust studs in or out as required and tighten stud nuts 4 To relieve a fore or aft binding condition between front and rear guides loosen rear guide adjusting stud nut Operate window to full down position and tighten remaining stud nut 5 To limit up travel of window adjust window ...

Page 184: ... forward glass stop can be adjusted fore and aft by loosening lock nut and turning stud in or out see Fig 7 32 NOTE Stop bolt also retains forward attach ment of glass run channel A slight amount of in or out adjustment of glass is provided by an elongated slot at glass run channel forward attachment see Figure 7 32 Fig 7 14 Rear Quarter Hardware X 3 7 Style 1 Sash Channel Cam 2 Rear Guide 3 Upper...

Page 185: ...7 14 REAR QUARTER Fig 7 15 Rear Quarter Hardware 37 Styles 1 Front Guide 2 Rear Guide 3 Lower Sash Channel Cam 4 Window Up Stop 5 Window Regulator 6 Window Down Stop ...

Page 186: ...TORS SCREWS Fig 7 18 Rear Quarter Hardware Attachment X l l Style Fig 7 16 Rear Quarter Window Attachment A 0 7 Styles GLASS REGULATOR LIFT ARM 2 1 2 4 Fig 7 17 Rear Quarter Window Attachment A and B l l Styles Fig 7 19 Rear Quarter Hardware Attachment A 0 7 Styles Shown 1 1 Styles Similar ...

Page 187: ... channel This stop is adjustable fore and aft D REMOVAL AND INSTALLATION F 37 67 Styles 3 Remove upper two nuts of front guide adjusting studs see Fig 7 33 4 Remove lock pillar sealing strip and glass run channel outer strip assembly belt seal Re moval and installation of lock pillar sealing strips is covered in the Door section of this manual see index The outer belt seal is re tained by screws 5...

Page 188: ...P QUARTER OUTER PANEL STRIP SCREW SECTION A A 1510 Fig 7 23 Rear Quarter Window Outer Strip Assembly All Closed Styles guide Up or down travel of glass is controlled by stop located on regulator lift arm see Fig 7 33 E REMOVAL AND INSTALLATION X 37 Styles 1 With window in full up position remove rear REAR VERTICAL INNER SEALING STRIP QUARTER INNER UPPER PANEL Fig 7 22 Rear Quarter Window Guide X l...

Page 189: ...r assembly sequence ADJUSTMENTS X 37 Style To perform any rear quarter window adjustments it is necessary to remove the rear quarter trim as sembly 1 To adjust window fore or aft loosen front and rear guide adjusting stud nuts position window and guides as required and tighten nuts 2 To adjust window in or out at belt line loosen front guide upper adjusting stud nuts adjust studs in or out as requ...

Page 190: ... 7 27 Rear Quarter Window Removal A 17 and 67 Styles and rear guide adjusting stud nuts Operate window to full up position and tighten upper adjusting stud nuts Operate window to full down position and tighten remaining stud nuts NOTE When adjusting studs on front guide make certain that adjacent studs are adjusted equally to prevent creation of a bind between cam channels 5 To limit up travel of ...

Page 191: ...dow assembly from the body Inaccessibility of the lower sash channel to glass attaching bolts prevents separation of glass from sash channel with window assembly installed Figures 7 41 and 7 42 which are exploded views of the 47 and 87 style quarter windows are typical of all hardtop and convertible styles NOTE When reinstalling lower sash channel and nylon rollers to quarter window torque at tach...

Page 192: ... reverse removal procedure Adjust window for proper alignment as described in following adjustment procedure Adjustments 1 Rear quarter window up travel is determined by position of the window up stop 4 Fig 7 43 To change the window upper limits loosen the stop attaching bolt and position the stop as desired 2 Fore or aft position of the window is deter mined by the position of the front and rear ...

Page 193: ...electric window regula tors disconnect wire harness at in line con nector located inboard of inner panel DO NOT attempt to disconnect permanent connector at motor On 47 57 87 styles disconnect wire harness connector at motor 3 If window regulator failed with window in full up position proceed as follows a Prop window in full up position b Remove window regulator attaching bolts 6 Fig 7 43 c Diseng...

Page 194: ...annel Filler 9 Vertical Sash Channel 10 Glass to Sash Channel Bushing 11 Glass to Sash Channel Nut NUT SASH CHANNEL 2239 Fig 7 37 Rear Quarter Window Assembly X 3 7 Style c Manually raise window and prop in full up position d Remove regulator through access hole SASH CHANNEL CAM FRONT GUIDE REAR GUIDE HI REGULATOR LIFT ARM AND ROLLER 2241 5 To install reverse removal procedure Fig 7 36 Rear Quarte...

Page 195: ...7 styles prop window in a full up position 3 On Z 37 styles remove rear quarter win dow rear guide assembly 4 On E 47 styles disconnect regulator lift arm from quarter window as described in Rear Quarter Window Assembly see index 5 Remove regulator to quarter inner panel at taching bolts disengage lift arm roller from sash channel cam and remove regulator NOTE If necessary loosen upper attach ing ...

Page 196: ...xplained under Rear Quarter Window Assembly Removal and Installation for E bodies the front guide attachments must be removed and guide lowered prior to removal of window assembly 3 Disengage guide adjusting studs from slots in quarter inner panel and remove guide through access hole on all except E styles On E bodies remove front guide between rear quar ter inner and outer panels at belt 4 To ins...

Page 197: ...ds By providing a minimum of support for rear quarter window these bolts or stud nuts can be removed and the guide disengaged from glass roller 3 To install reverse removal procedure Adjust guide for proper window operation as specified under Rear Quarter Window Adjustments REAR QUARTER WINDOW GUIDE ASSEMBLY AII F Styles Removal and Installation 1 Remove rear quarter window regulator assembly 2 Re...

Page 198: ...xcept Corvair I DESCRIPTION The rear compartment lid employs two torque rods which are mounted between the hinge assemblies to act as a counterbalance and hold open for the lid Notches in the hinge rod support plate allow for the adjustment of the rods to increase or decrease lid operating effort The rear compartment lid lock employs a side action snap bolt mechanism that has provisions at the att...

Page 199: ...een inner panel and hinge strap 2 The lock and striker are adjustable for correct lock to striker engagement and proper lid closing effort ENGINE COMPARTMENT LID Corvair Styles Removal and Installation 1 Raise lid and place protective covering over adjacent paint finish 2 Mark position of hinge straps on lid inner panel 3 With the aid of a helper holding lid in open position remove lid support att...

Page 200: ...les use 1 4 I D pipe as shown in Figure 8 3 5 Disengage opposite end of torque rod from movable portion of hinge strap and remove rod 6 On all styles except E F bend up hinge pin retaining tab and drive out pin Remove hinge strap from body 7 On E F Styles the hinge strap is retained to the hinge with a hollow nosed rivet To remove rivet drilling is required 8 To install strap to hinge reverse remo...

Page 201: ...k cylinder and remove Lock cylinder and shaft can now be removed from compartment lid outer panel 3 To install reverse removal procedure Make certain lock cylinder shaft engages with lock and that gasket mates properly with compart ment lid outer panel to form a watertight seal Check lock for proper operation REAR COMPARTMENT LID EMBLEM AND LOCK CYLINDER ASSEMBLY AM Cadillac Styles Removal and Ins...

Page 202: ...securing lock cylinder assembly to studs on rear end panel molding 2 Move lock cylinder and shaft assembly forward to enable disengaging shaft from cylinder and remove shaft and cylinder from body 3 To install reverse removal procedure REAR COMPARTMENT LID LOCK CYLINDER ASSEMBLY Oldsmobile E Styles Removal and Installation 1 Open rear compartment lid Remove nuts marked 1 securing lock cylinder ass...

Page 203: ...ompartment lid Mark vertical position of striker by scribing a line on striker at top of striker support or at base of lid inner panel 2 Remove striker attaching screws and remove striker Fig 8 13 and Fig 8 14 3 To install reverse removal procedure Close lid to check lock to striker engagement and make any necessary vertical adjustments be fore tightening striker screws REAR COMPARTMENT LID LOCK S...

Page 204: ...g bolts and remove striker from body See Fig 8 16 3 To install align striker within scribe marks and install attaching bolts Check engagement of latch within striker and perform any ad justments that may be required Fig 8 14 Rear Compartment Lid Lock and Striker REAR COMPARTMENT LID VACUUM UNLOCKING SYSTEM Styles Equipped with Option The rear compartment lid vacuum lock system is a side action sna...

Page 205: ...g unit by a cable As the lid is lowered and the lock latches to the striker but before the mechanical closing feature is tripped the piston extends to a full out position Then as the lid is lowered to actuate the mechanical closing fea ture the piston compresses the fluid in the cylinder retarding the closing action of the spring in the hydraulic cylinder Removal and Installation 1 Open rear compa...

Page 206: ... from sup port on wheelhouse and remove cable and conduit from support Fig 8 21 2 Repeat this procedure at other end of cable disengaging clips securing cable to pull down unit and cable conduit to adjusting bracket Fig 8 19 and remove cable from body REAR COMPARTMENT LID MECHANICAL PULL DOWN UNIT HYDRAULIC CYLINDER AM Cadillac Styles Removal and Installation 1 Disengage cable from lower end of hy...

Page 207: ...cock This is apparent when as the lid begins to lower so does the pull down unit Too little tension in the cable results in a lessening of pull down effort in the unit and consequently a misaligned high rear compartment lid To increase cable tension position hydraulic cyl inder end of cable in the upper slot on the lower end of the cylinder 1 in Fig 8 21 If more tension or finer adjustment is requ...

Page 208: ...ent box As this is only an unlocking feature the rear com partment lid must be closed manually REAR COMPARTMENT LID LOCK ELECTRIC RELEASE OPTION Removal and Installation 1 Open rear compartment lid Remove rear compartment lid lock cylinder and shaft as previously described 2 Remove bolts securing rear compartment lid lock assembly to rear compartment lid anchor plate Fig 8 22 REAR COMPARTMENT WEAT...

Page 209: ...f gutter and working completely around gutter 4 If a new weatherstrip is being installed trim end to form a butt joint at rear center of opening Brush weatherstrip adhesive black on both ends of weatherstrip and secure ends together to form a butt joint 5 Using a pressure type applicator apply weath erstrip adhesive neoprene type between weatherstrip and outer surface of gutter com pletely around ...

Page 210: ...nnot be opened until the gate window is fully lowered All tail gates are counter balanced by a torque rod that assists in reducing the effort required to open or close the tail gate Unless otherwise stated the tail gate service pro cedures outlined in this manual pertain to all station wagon styles TAIL GATE INNER PANEL COVER The inner panel cover is attached to the tail gate inner panel by a seri...

Page 211: ... cover attaching screw holes should also be sealed with body caulking compound 4 Position water deflector to tail gate with poly ethylene coated side black against inner panel Firmly press sealed areas to obtain a good bond between deflector and inner panel CAULKING COMPOUND VIEW A J73 Removal and Installation 1 Open tail gate and provide support for gate on side from which hinge is to be removed ...

Page 212: ...dows proceed as follows a Remove tail gate window as described under Tail Gate Window Assembly Removal and Installation Fig 9 5 Tail Gate Hardware Left Side 1 Torque Rod Bearing Plate Screws 2 Support to Tail Gate Bolts 3 Tail Gate Lock Screws 4 Hinge to Tail Gate Bolts 5 Glass Run Channel Lower Bolt 6 Jamb Switch Screws 7 Glass Run Channel Upper Bolt 8 Jamb Switch Arm b Disconnect wire harness at...

Page 213: ...ted on the left side of the tail gate on B Bodies and the right side for A X Bodies B A Bodies have a switch of similar design that can be engaged by mere ly pushing arm with a finger See Fig 9 5 On X Bodies however the jamb switch consists of two contact plates one on gate and one on body pillar These plates can be engaged with gate open by connecting them with a length of body wire See Fig 9 11 ...

Page 214: ...s been removed from tail gate Operation of motor with load removed may damage unite 3 Remove bolts securing regulator to support and remove regulator with motor attached from tail gate 6 Torque Rod 7 Remote Control Connecting Rods 8 Remote Control 9 Regulator Manual 10 Regulator Electric 4 To install reverse removal procedure TAIL GATE WINDOW ELECTRIC REGULATOR MOTOR ASSEMBLY Removal 1 Open tail g...

Page 215: ... hole closer than 1 2 to edge of sector gear of back plate Install a pan head sheet metal tapping screw 10 12 x 5 8 in drilled hole to lock sector gears in position 6 Torque Rod 7 Remote Control Connecting Rods 8 Remote Control 9 Regulator Manual 10 Regulator Electric 5 Loosen regulator right upper attaching screw Remove the three regulator motor attaching screws and remove motor assembly from reg...

Page 216: ...DRILL 1 8 DIA HOLE LOOSEN 2 BOLTS REMOVE 3 BOLTS 1622 access panel hole cover water deflector and cover Fig 9 12 Tail Gate Regulator Motor Assembly TAIL GATE WINDOW REGULATOR OUTSIDE HANDLE MANUAL OR ELECTRIC Removal and Installation 1 Lower tail gate and remove inner panel cover and water deflector 2 Position tail gate window so that outside handle or key switch attaching nuts are accessible thro...

Page 217: ...through inner panel access hole 4 To install reverse removal procedure TAIL GATE JAMB SWITCH ELECTRIC STYLES The electric jamb switch is used to prevent opera tion of the tail gate window with the tail gate in an open position Removal and Installation 1 Remove screws securing jamb switch to tail gate disconnect attached wire and remove switch See Fig 9 15 NOTE Figure 9 15 illustrates the jamb swit...

Page 218: ...s 5 To install reverse removal procedure NOTE The remote adjusting nut on B and A Body Styles Fig 9 18 can be adjusted to increase or decrease remote operating effort TAIL GATE LOCK ASSEMBLY RIGHT OR LEFT SIDE TAIL GATE LOCK REMOTE CONTROL ASSEMBLY Removal and Installation 1 Remove tail gate window assembly 2 Disconnect remote control to lock connecting rods at remote assembly by sliding clip out ...

Page 219: ...Gate Hardware 4 A B Body Styles TAIL GATE LOCK STRIKER RIGHT OR LEFT SIDE Removal and Installation 1 Open tail gate and mark pencil position of striker on body pillar See Fig 9 4 2 Remove lock striker attaching screws and re move striker and adjusting plates from body pillar 3 To install align striker and components within pencil marks and install attaching screws See Fig 9 20 ...

Page 220: ...eth to center of lock extension is less than 3 16 install service spacers and proper length striker attaching screws as follows Striker Attaching Dimension A Spacers Required Thickness Screws 3 16 1 8 1 16 1 to 1 8 to 1 16 to 0 0 to 1 16 Interference 1 1 1 1 8 1 1 16 2 1 8 Spacer Spacer Spacer 1 16 1 8 3 16 Total 1 4 Total Original Screw Service Screw 1 8 Longer Service Screw 1 4 Longer Service Sc...

Page 221: ...AINER REMOVE ALL SCREWS Fig 9 24 Tail Gate Weatherstrip Retention Fig 9 23 Tail Gate Strip Assembly Removal TAIL GATE BOTTOM DRAIN HOLE SEALING STRIPS Removal and Installation 1 With a flat bladed tool carefully pry out snap on fastener at each end of strip and remove sealing strip from tail gate 2 To install sealing strips reverse removal procedure To prevent strip from adhering to the tail gate ...

Page 222: ...See Fig 9 25 The retainer can be adjusted by loosen ing attaching screws shifting retainer to de sired position and tightening screws If retainer is removed seal same with medium bodied sealer prior to installation 3 To install reverse removal procedure Fig 9 25 Tail Gate Upper Glass Run Channel Retention SIDE REVEAL MOLDING UPPER REVEAL MOLDING GLASS RUN CHANNEL GLASS RUN CHANNEL RETAINER SEALER ...

Page 223: ...g channel to body pillar at belt line 2 Carefully break cement bond between run chan nel and retainer and remove run channel 3 Remove screws to run channel retainer and remove retainer 4 Prior to installation of either run channel or retainer seal contact areas with medium bodied sealer as depicted in Sections A A and B B in Figure 9 26 5 To install reverse removal procedure ...

Page 224: ...room and volatile cleaners only Detergents leave rings Before attempting to remove spots or stains from upholstery fabrics determine as accurately as possible Subject Page Candy io 4 Chewing Gum 10 4 Fruit Fruit Stains Liquor and Wine 10 4 Grease and Oil 10 4 Ice Cream 10 4 Nausea 10 4 Shoe Polish and Dressings 10 5 Tar 10 5 Urine 10 5 Lipstick 10 5 Ball Point Ink 10 5 2 The effect of stain removi...

Page 225: ...ers 6 Always follow directions specified by the manufacturer of the product used label directions CLEANING FABRICS WITH DETERGENTS 1 Make a solution of the detergent in lukewarm water working up thick frothy suds 2 With a clean cloth or sponge dampened with lukewarm water apply suds only to the sur face of the upholstery using light to medium pressure Repeat several times applying more suds with a...

Page 226: ...all traces of cleanser If desired the top can be sup ported from the underside during the scrubbing operations After cleaning a convertible top always be sure the top is thoroughly dry before it is lowered Lower ing the top while it is still wet or damp may cause mildew and unsightly wrinkles Do not use volatile cleansers or household bleach ing agents on the top material CLEANING FLOOR CARPETS Th...

Page 227: ...Scrape all excess pulp if present off the fabric with a dull knife then rub vigorously with a cloth wet with very hot water If the stain is very old or deep it may be necessary to pour very hot water directly on the spot following this treatment with the scraping and rubbing Direct application of hot water to fabrics is not recommended for general use since discoloration may result If the above tr...

Page 228: ...y rubbing the spot lightly with a cloth wet with the cleaner until the stain is removed CAUTION It is possible that the cleaner will dissolve the tar causing it to bleed Generally tar will stain trim materials and this type of stain will be very difficult to remove Urine Sponge the stain with a clean cloth saturated with lukewarm soapsuds mild neutral soap and then rinse well by rubbing the stain ...

Page 229: ...ent at those areas Where garnish moldings are utilized the headlining is tacked or stapled in addition to being cemented at the windshield and back window or back body opening View E Fig 11 1 and Fig 11 2 The headlining is retained along the side roof rails by cementing or the use of a pronged retainer Depending upon the style garnish moldings or pinchweld finishing lace is also used to assist in ...

Page 230: ... A LISTING WIRE LISTING WIRE LISTING WIRE CLIP LISTING WIRE CLIP HOLES VIEW B VIEW C LONGITUDINAL BOW METAL TAB LISTING WIRE LISTING WIRE POCKET VIEW D CEMENT HEADLINING TO BOTH SIDES OF RETAINER VIEW E VIEW E 2155 Fig 11 1 Vinyl and Cloth Headlining Installation ...

Page 231: ... headlining assembly from body Fig 11 3 Pinchweld Finishing Lace IMPORTANT Note in which holes listing wires are installed in side roof rails Listing wires should be placed in same hole when re placing headlining 8 If replacing headlining remove listing wires from pockets of old headlining IMPORTANT Listing wires removed from old headlining must be installed in correspond ing pockets of new headli...

Page 232: ...ons Windshield back window and side roof rail garnish moldings also assist in holding the headlining in place When necessary the headlining sections may be individually removed and replaced support assemblies and rear view mirror sup port If removing rear section remove back window garnish moldings side roof rail gar nish moldings and rear quarter trim assembly to gain access to headlining at side...

Page 233: ... V VIEW ft SECTIONS ROOF RAIL GARNISH MOLDING VIEW C RETAINER SPACER METAL RETAINER RETAINER AnACHING SCREW VIEW D TACKS OR STAPLES REAR QUARTER TRIM VIEW F VIEW E 1400 Fig 11 6 Flocked Headlining Installation ...

Page 234: ...e roof rail mold ings make certain edge of headlining section is covered by side roof rail moldings HEADLINING 55 AND 65 STATION WAGON STYLES DESCRIPTION The 55 and 65 station wagon styles use two separate headlining assemblies and may be re moved and replaced separately The front headlining is formed to the contour of the roof panel by concealed listing wires View A Fig 11 7 The ends of the listi...

Page 235: ...DLINING ATTACHING SURFACES REAR HEADLINING LISTING WIRE REAR HEADLINING REAR LISTING WIRE TAB FRONT HEADLINING LISTING LISTING WIRE HOLES IN SIDE ROOF RAIL USTING WIRE CLN ATTACHING SCREW 1319 Fig 11 7 Headlining Installation 55 and 65 Styles ...

Page 236: ...ll previously removed parts REAR HEADLINING ASSEMBLY Removal 1 Place protective covering over seats and floor 2 Prior to removing headlining remove the fol lowing items a Sunshade supports b Front skylight c e n t e r division garnish molding c Side skylight front upper garnish molding d Rear roof headlining trim finish molding e All finishing lace around perimeter of headlining 3 Carefully detach...

Page 237: ...aining cement The roof panel cover is attached at the windshield and back window opening by drive nails or staples Drive nails are used at the belt line of the rear quarter area A flexible retainer secures the fabric cover inside the right and left drip moldings NOTE On certain styles where roof panel moldings are utilized the fabric roof cover is not secured at the windshield opening or inside th...

Page 238: ... with pliers disengage fingers of retainer from drip molding flange Do not damage drip molding New retainers are to be used when replacing fabric cover NOTE On styles equipped with roof panel moldings front and side retainers are to be removed by first removing spring clips from weld on studs View B Fig 12 5 5 Prior to removing fabric cover application of heat to cemented areas will permit easier ...

Page 239: ...l trim adhesive such as 3M Vinyl Trim Ad hesive or Permalastic Vinyl Trim Adhesive or equivalent over entire lining side of fabric cover NOTE Neoprene non staining weather strip adhesive may be used if the above is not available b On styles equipped with pad apply nitrile type trim adhesive to that part of lining side of cover that will contact the metal portion of the roof panel Cement should be ...

Page 240: ...tends below back window opening cement cover in that area prior to performing Step 16 16 Cement cover at roof extension areas by pull ing cover down and rearward When operation is completed fabric cover should be free of all wrinkles and draws in this area 17 Cement cover into side of back window open ing If weld on studs are present cut relief notches in cover 18 Using flat end punch and hammer i...

Page 241: ...NAIL r VIEW D FABRIC COVER BELOW BACK WINDOW VIEW D FABRIC COVER ENDS AT BACK WINDOW LOWER EDGE MEDIUM BODIED SEALER AT ALL DRIVE NAILS RIMMED EDGE OF FABRIC COVER VIEW E STEP 5 CEMENT INTO DRIP MOLDING STEP 4 CEMENT AT ROOF EXTENSION AREA STEP 1 CEMENT TO 1 2 OF ROOF PANEL UP TO BUT NOT IN DRIP MOLDING STEP 2 CEMENT RIGHT SIDE SIMILAR TO LEFT SIDE STEP 3 CEMENT BELOW BACK WINDOW AS REQUIRED 2435 ...

Page 242: ...ck and forth strokes until wrinkle or bubble dis appears Be certain shop towel does not become dry as excess heat will permanent ly damage fabric roof cover FABRIC ROOF COVER STATION WAGON STYLES The procedure for removal and installation of the fabric cover on station wagon styles is divided into two sections The roof panel fabric cover proce dure is followed by the tailgate fabric cover procedur...

Page 243: ...WELD ON STUDS PAD EDGE TRIMMED EDGE OF FABRIC COVER CEMENT AREA CEMENT FABRIC COVER DIRECTLY TO PANEL APPLY MEDIUM BODIED SEALER AT ALL DRIVE NAILS VIEW C CEMENT AREA EXTRA BEAD OF CEMENT TRIMMED EDGE OF FABRIC COVER VIEW D TRIMMED EDGE OF FABRIC COVER REAR END BELT MOLDiNG 2148 1 1 Fig 12 5 Fabric Roof Cover Installation Styles with Roof Panel Molding to i ...

Page 244: ...aces below belt line including hood windshield pinchweld flange instrument panel and back body opening to protect painted surfaces CAUTION Avoid prolonged contact of satu rated masking materials to painted surfaces or paint etching may result 3 Where possible install new cover at room temperature approximately 72 F to permit easier fitting and removing of wrinkles from new cover assembly NOTE Wher...

Page 245: ...Dt PILLAR FINISHING RETAINER VIEW D MEDIUM BODIED SEALER AT ALL DRIVE NAILS VIEW A MEDIUM BODIED SEALER AT SCREW MEDIUM BODIED SEALER AT DRIVE NAILS VIEW B VIEW C SCREWS TAILGATE COVER FINISHING RETAINER CEMENT ONE HALF OF ROOF PANEL ADJACENT TO CENTERLINE CEMENT TO FRONT AND REAR PILLARS CEMENTING PROCEDURE 2387 Fig 12 6 Fabric Roof Cover Installation Station Wagon Styles ...

Page 246: ...tallation of drive nails should also be as low as possible in windshield opening This will aid in preventing cutting edge of fabric cover due to a missed hammer blow when drive nails are installed 14 Install drive nails at belt line of back body pillar area and screws in back body opening Do Not use awl for punching holes at belt line Use existing holes or drill 15 Trim off material at windshield ...

Page 247: ...materials to painted surfaces or paint etching may result 3 To permit easier fitting and removing of wrinkles from new cover assembly where possible install new cover at room tempera ture approximately 72 4 Position and install fabric cover on tailgate as follows a Place fabric cover on protected surface with inner layer of material exposed b Apply adhesive material to entire inner surface of fabr...

Page 248: ...n incorporates a pliable plastic window REMOVAL OF FOLDING TOP AND BACK CURTAIN TRIM ASSEMBLY 1 Place protective covers on all exposed panels which may be contacted during procedure Subject Page Folding Top Lift Cylinder 13 33 Filling of Hydro Lectric Reservoir 13 33 Manual Lift Assembly Manually Operated Tops Description 13 35 Removal and Installation 13 35 Folding Top Catch Clips 13 36 Folding T...

Page 249: ... A and B in Fig 13 3 14 Pull both hold down cables forward until cables are completely removed from top material retaining pockets 15 At underside of front bow remove screws securing listing pocket retainer to bow Fig 13 4 16 Push top material upward sufficiently until re tainer is disengaged from bow then remove retainer from listing pocket 17 Detach folding top compartment bag from rear seat bac...

Page 250: ...each adjustable spacer stick to fit against center roof bow Install opposite end of spacer stick so that metal plate fits under rear roof bow Spacer sticks should be in stalled along inboard edge of side stay pad Fig 13 10 NOTE The approximate dimension for loca tion of spacer sticks measuring outboard from centerline dimple of rear roof bow is approxi mately 17 for all body style See Dimension Y ...

Page 251: ...ide roof rails NOTE In all cases above dimension may be changed slightly within tolerances to corres pond with new top after tryout Dimension should be equal on both right and left sides 2 Tack side stay pads in conventional manner to rear roof bow and stay tack pads to front roof rail Make sure inboard edge of pad is pro perly aligned within depressions in bow and rail Stay tack pad to front bow ...

Page 252: ...per edge of rear roof bow is 16 1 16 for B C Styles 13 3 16 for F Styles and 15 3 4 for A Styles CENTER ROOF BOW WIRE OR CORD COMPARTMENT BAG 1517 Fig 13 6 Rear Quarter Trim Stick GREASE PENCIL MARK CURTAIN BELOW UPPER EDGE OF REAR TRIM STICK 1519 Fig 13 7 Locating Edge of Top Material MARKS ON VINYL MATERIAL INDICATING END OF TRIM STICK 1520 Fig 13 5 Top Compartment Bag Tied to Center Bow Fig 13 ...

Page 253: ...f rail pads as re quired if rear bow does not come within this position range CORD OK TAPE 5 Place new back curtain assembly on clean covered work bench with interior surface of back window facing down 6 Carefully lay removed back curtain assembly over new back curtain assembly Using a grease pencil mark vinyl surface of new back curtain using marked edge of old curtain as guide See steps 20 and 2...

Page 254: ... close to each side of every bolt hole in trim sticks then pierce or punch back curtain assembly for each trim stick bolt 11 On all B C A Styles tack nylon webbing to rear trim stick Forward edge of webbing should be even with edge of rear trim stick New webbing may be cut from a piece of non staining type webbing 2 x 24M for A Bodies and 2 x 27 for B C Bodies Excess webbing should be trimmed off ...

Page 255: ...o rear roof bow Outboard edge of web bing should be installed even with outboard edge of side roof rail pad Fold excess webbing rearward and tack to rear bow Remove ex cess by trimming webbing just forward of rear rolled edge of rear roof bow CAUTION Do not cut back curtain or side stay pad material 20 Detach rear trim stick with attached back curtain assembly from body 21 Lay out new top material...

Page 256: ...quarter flap seams marks on deck seam should be in center of rear roof bow NOTE The deck seam mark will vary slightly 1 4 depending upon position of rear roof bow Also check centerline mark on inner lining of top material Mark should correspond to centerline mark on rear roof bow 27 Remove top trim material 28 Carefully lay removed top which was marked at lower edge of trim stick prior to removal ...

Page 257: ... Install rear end of cable attaching bracket over hooked portion of rod then pull cable through pocket When cable attaching bracket is exposed at rear end of hold down pocket disengage hooked portion of rod from cable attaching bracket Repeat above operation on opposite side of top assembly pockets in top material securely install front and rear cable attaching brackets to side roof front and rear...

Page 258: ...rene type weatherstrip adhesive fasten rear quarter flaps to side roof rear rails Make sure that quarter flap seam breaks at forward edge of side roof rear rail NOTE Material may have to be stretched from side to side to insure proper fit of top material flaps to side roof rear rails and to remove wrinkles from top material along rear roof bow 37 Using an awl or other suitable tool pierce flaps fo...

Page 259: ...13 22 Marking Top Material CENTERLINE MARK K I N N E R LINING 1334 Fig 13 23 Marking Folding Top Material 1 F LISTING POCKET RETAINER BOW SECTION A A 1516 Fig 13 25 Listing Pocket Retainer CENTERLINE DIMPLE Fig 13 26 Tacking Top Material Fig 13 24 Marking Rear Roof Bow Fig 13 27 Tacking Outboard Of Seams ...

Page 260: ...ched top material into top compartment well and tighten side and rear trim stick attaching bolts 45 Re check side roof rail flaps Make sure mark at deck seams is in center of rear bow Also re check centerline mark on inner surface of top material at rear bow 46 Where required remove side roof rail rear weatherstrips Re adjust top material at side roof rails and reinstall weatherstrips 47 While pul...

Page 261: ...ESS BACK CURTAIN REMOVAL OF FOLDING TOP TRIM COVER 1 Place protective covers on all exposed panels which may be contacted during procedures 2 Remove rear cushion and back CAUTION Disconnect r e a r s e a t speaker wire if present 3 Remove right and left folding top compartment side trim panels 4 Remove right and left side roof rail rear weatherstrip attaching screws then remove weatherstrips from ...

Page 262: ...vertical edge of old top material to back curtain assembly at rear trim stick location mark back curtain material at both locations with a grease pencil Fig 13 35 NOTE Reference marks must be made below upper edge of rear trim sticks 20 To establish relationship of old top material to its position on rear trim sticks cut selvage end of top material off flush with lower edge of trim sticks CAUTION ...

Page 263: ...ire on binding on rear bow Remove wire on binding from rear bow Detach top material from rear roof bow and from trim sticks then remove top cover assembly Fig 13 37 CENTER ROOF BOW WIRE OR CORD TOP COMPARTMENT BAG 1517 Fig 13 34 Rear Quarter Trim Stick GREASE PENCIL MARK CURTAIN BELOW UPPER EDGE OF REAR TRIM STICK 1 5 1 9 Fig 13 35 Locating Edge Of Top Material MARKS ON VINYL MATERIAL INDICATING E...

Page 264: ...proximate centerline of new top material along entire length of tape IMPORTANT Be sure mark will be visible inside of body after new top is installed on convertible top framework FOLDING TOP ASSEMBLY MARK TOP MATERIAL UPPER VALANCE BINDING Fig 13 38 Marking Top Material SZJ INNER LINING 1534 Fig 13 39 Marking Folding Top Material 5 Along forward surface of rear roof bow install a 1 piece of tape a...

Page 265: ...les have been inserted in hold down pockets in top material securely install front and rear cable attaching brackets to side roof front and rear rails Fig 13 31 15 Check position of top trim at rear roof bow and at side roof rear rails With quarter flaps properly folded over rear side roof rails edge of rails should match stitch lines of quarter flap seams marks on deck seam should be in center of...

Page 266: ...s is in center of rear bow Also re check centerline mark on inner sur face of top material at rear bow 26 Where required remove side roof rail rear weatherstrips Re adjust top material at side roof rails and reinstall weatherstrips 27 While pulling top material slightly rearward stay tack top material along rear roof bow IMPORTANT Tacks must be installed along a straight line in center of rear bow...

Page 267: ...f rail rear weatherstrip then loosen folding top quarter flaps from rails 3 Detach folding top compartment bag from rear CENTER ROOF BOW WIRE OR CORD TOP COMPARTMENT BAG 1517 Fig 13 45 Top Compartment Bag Tied To Center Rail seat back panel thus exposing rear quarter and rear trim stick attaching bolts Forward end of top compartment bag may be tied or wired to center roof bow to provide ready acce...

Page 268: ...om body and place on a clean protected surface On all other styles remove back curtain from rear roof bow Remove right and left nylon webbing from rear trim stick All styles except F Body 15 Remove back curtain assembly from rear and rear quarter trim sticks 14 Using chalk or other suitable material mark ends of rear and rear quarter trim sticks on vinyl surface of back curtain material Fig 13 51 ...

Page 269: ...de roof rails 2 Place new back curtain assembly on clean covered work bench with interior surface of back window facing down WIRE ON BINDING REAR ROOF BOW SECTION A A 1521 Fig 13 50 Rear Roof Bow Wire On Binding Carefully lay removed back curtain assembly over new back curtain assembly Using a grease pencil mark vinyl surface of new back curtain using marked edge of old curtain as guide See steps ...

Page 270: ... 7 Tacks securing back curtain assembly to trim sticks should be placed close to each side of every bolt hole in trim sticks then pierce or punch back curtain assembly for each trim stick bolt TACKING BACK CURTAIN TO REAR TRIM STICK 2410 TACKING BACK CURTAIN TO QUARTER TRIM STICK Fig 13 54 Back Curtain Installation 8 On B C A Styles tack nylon webbing to rear trim stick Forward edge of webbing sho...

Page 271: ...of rail pad Fold excess webbing rear ward and tack to rear bow Remove excess by trimming webbing just forward of rear rolled edge of rear roof bow CAUTION Do not cut side stay pad material Detach rear trim stick with attached back cur tain assembly from body and install top trim cover assembly NOTE Extra care in positioning new curtain at same location on trim stick as old curtain and aligning of ...

Page 272: ... to bow Fig 13 32 9 Peel folding top material rearward until front roof bow is exposed 10 Remove tacks at front roof rail securing side stay pad flaps and open flaps at front roof rail 11 Remove tacks from front roof rail securing Silencer Assembly 12 Remove silencer assembly from entire front roof rail Silencer is cemented 13 Remove screw securing front roof bow to right SILENCER ASSEMBLY POCKET ...

Page 273: ...sure hydro lectric unit used in the convertible bodies consists of a 12 volt reversible type motor a rotor type pump two hydraulic lift cylinders and an upper and lower hydraulic hose assembly On the A Series the unit is installed in the body directly behind rear seat back Fig 13 59 On the B C F Series the unit is in stalled in the body beneath the rear seat back panel Fig 13 60 Figure 13 61 illus...

Page 274: ...ber lubricant to pump attaching grommets then carefully disengage grommets from floor pan Figs 13 60 and 13 59 9 Place absorbent rags below hose connections and end of reservoir 10 With a straight bladed screwdriver vent res ervoir by removing filler plug then install plug 11 NOTE Venting reservoir is necessary in this sealed in unit to equalize air pressure in reservoir to that of the atmosphere ...

Page 275: ...he lower ends of the double acting cyl inders The fluid forces the piston rods in the cylinders upward thus raising the top The fluid in the top of the cylinders returns to the pump for recirculation to the bottom of the cylinders When the control switch know is actuated to the down position the feed wire is connected to the dark green motor lead and the motor and pump assembly operate in a revers...

Page 276: ...the operation of the fluid control valve 1 JlHE inpr u p 1 OK FLUID CONTROL f VALVE ROCKER ARM 1732 EXCESS DRAWN FLUID REQUIREMENTS IN FROM RESERVOJR RESERVOIR SIDE iSlSl I x 1 1 1 PUMP ClftF PRESSURIZED FLUID SEATS BALL PREVENTING FLUID FROM ENTERING RESERVOIR 1730 Fig 13 66 Fluid Control Valve MECHANICAL CHECKING PROCEDURE If there is a failure in the hydro lectric system and the cause is not ev...

Page 277: ...l of switch terminal block c Ground light tester ground lead to body metal d If light tester does not light there is an Fig 13 68 Checking Motor Wiring a Place a 12 jumper wire on switch terminal block between center terminal feed and one motor wire terminal If motor op erates with jumper wire but did not operate with switch switch is defective b Connect jumper wire between center ter minal and ot...

Page 278: ...l 2 Remove clips securing hydraulic hose to rear seat back panel 3 Disengage pump attaching grommets from compartment pan brace d Place absorbent rags below reservoir at filler plug e With a straight bladed screwdriver re move filler plug Fluid level should be within 1 4 inch of lower edge of filler plug hole f If fluid is low add Delco 11 Hydraulic Fluid GM Hydraulic Brake Fluid Super Fig 13 69 C...

Page 279: ... light film of brake fluid to the piston rods to act as a lubricant CAUTION Exercise care so that brake fluid does not come in contact with any painted or trimmed parts of the body 3 Checking Pressure at the Pump a Remove motor and pump assembly from rear compartment b Install plug in one port and pressure gauge in port to be checked See Figure 13 69 c Actuate motor with applied terminal voltage w...

Page 280: ...s 13 70 and 13 71 T METAL 4 RUBBER HOSE FABRICATED FILLER TUBING 7 32 O D x _H L EXISTING PLUG ADAPTER 5 32 I D U 1 2 HOLE IN PLUG 2692 Fig 13 72 Reservoir Filler Plug Adapter 7 Remove inner and outer bolt securing cylinder to male hinge Fig 13 71 8 Carefully move cylinder to inboard side of top compartment brace exposing upper and lower hydraulic hose to cylinder connections 9 Prior to disconnect...

Page 281: ... with hydraulic fluid This priming operation is necessary prior to performing the following steps in order to avoid drawing excessive amount of air into hydraulic system 4 Install filler plug adapter to reservoir and attach four or five foot length 5 32 inch I D rubber tubing or hose to filler plug tubing 5 Install opposite end of hose into a container of GM Hydraulic Brake Fluid Super 11 or equiv...

Page 282: ...partment side trim panel assembly on side affected On Body Styles only remove the body lock pillar to REAR SIDE RAIL TO LIFT BOLT 2071 main hinge support extension brace 2 Move top to midway position to relieve the manual lift springs If both lift assemblies are to be serviced have helper support folding top or place supporting props under front roof rail 3 Remove attaching nut bolt bushing and wa...

Page 283: ... the sunshade support and striker assembly thus aligning the front roof rail to the striker so that both side roof rail locks will easily engage with the strikers In addition the I WEDGE PLATE SCREWS WEDGE PLATE 2216 wedge plates act as a spacer between the front roof rail and windshield header when top is in the locked position If the front roof rail wedge plates do not contact the sunshade suppo...

Page 284: ...LOCK HOOK ATTACHING SCtEWS FRONT ROOF RAIL FRONT BOW HINGE ADJUSTING SCREW HIDDEN VIEW B CENTER BOW REAR BOW VIEW D 2193 Fig 1 3 7 7 A Body Folding Top Adjustments ...

Page 285: ...lf open position remove lock attaching screws then remove lock assembly from front roof rail See View A Fig 13 77 3 To install reverse removal procedure FRONT ROOF RAIL LOCK ADJUSTMENT If the locking action of top is unsatisfactory the hook on the lock assembly may be adjusted as follows 1 To tighten or increase locking action turn lock hook clockwise 2 To reduce or decrease locking action turn lo...

Page 286: ...les equipped with manually operated folding tops adjust both folding top catch clips as required See Manually Operated Folding Top Hardware 2 If side roof rail is too high or too low at rear quarter window area proceed as follows a Scribe location of male hinge attaching bolt washers and control link on folding top compartment brace b Loosen male hinge assembly See Fig 13 78 c Without changing for...

Page 287: ...le hinge assembly mis aligned 1 Male hinge assembly mis aligned 1 Male hinge assembly mis aligned 1 Male hinge misaligned 1 Male hinge misaligned 1 Control link misaligned 2 Center side roof rail hinge adjusting screw improperly adjusted Adjust lock hook counterclock wise See View A in Fig 13 77 Loosen realign and retack front roof rail front weatherstrip Adjust front roof rail View A in Fig 13 77...

Page 288: ...cessive width in top material Adjust control link upward Fig 13 78 Adjust screw clockwise See View B in Fig 13 77 Rotate male hinge forward or rearward as required Fig 13 78 Relocate rear seat back rearward until dimension between upper rear edge of rear seat back to forward edge of pinchweld finish ing molding is 17 1 2 1 6 The dimension is measured at approximate centerline of body Repair side s...

Page 289: ...he body at the rear quarter area by a male hinge The hinge is attached directly to the quarter panel brace The front roof rail is locked at the windshield header by two hook type locks which are an integral part of the two locking handles The following information outlines and illustrates procedures which may be used to correct mis aligned folding top linkage To correct some top variations only a ...

Page 290: ...emove lock assembly from front roof rail Fig 13 80 3 To install reverse removal procedure FRONT ROOF RAIL LOCK ADJUSTMENT If the locking action of top is unsatisfactory the Fig 13 80 Lock Attachment hook on the lock assembly may be adjusted as follows 1 To tighten or increase locking action turn lock hook clockwise 2 To reduce or decrease locking action turn lock hook counterclockwise ADJUSTMENT O...

Page 291: ...ward horizontally over ser rations as required to obtain desired height then tighten bolts NOTE If top cannot be fully lowered even after control link plate has been adjusted re adjust male hinge assembly as required Check top for proper operation d Lock front roof rail to windshield where required adjust front roof rail as previ ously described and check fit of top ma terial at rear quarter trim ...

Page 292: ...ired Check top for proper operation TROUBLE SHOOTING CHART CONDITION A Difficult locking action at front roof rail B Top does not lock tight enough to windshield header C Top travels too far forward D Top does not travel forward far enough APPARENT CAUSE 1 Lock hook i m p r o p e r l y ad justed 2 Misaligned front roof r a i l front weatherstrip 3 Front roof rail misaligned 1 Lock hook improperly ...

Page 293: ...w improperly adjusted 1 Improper stack height due to misaligned control link adjust ing plate 2 Misaligned folding top boot female fastener dust 3 Rear seat back assembly is too far forward 4 Excessive build up of padding in side roof rail stay pads Adjust male hinge assembly rear ward Fig 13 81 Adjust male hinge assembly for ward Fig 13 81 and or shim side roof rail rear weatherstrip forward as r...

Page 294: ...forward until dimension between upper rear edge of rear seat back to forward edge of pinch weld finishing molding is 21 11 16 1 16 The dimen sion is measured at approximate centerline of body Install one or two 1 8 shims between front roof bow and slat iron Fig 13 82 If top is too large detach binding along affected area trim off ex cessive material along side bind ing as required then hand sew bi...

Page 295: ...13 48 FOLDING TOP LOCK HOOK VIEW B VIEW D Fig 13 82 B and C Body Folding Top Adjustments ...

Page 296: ...ock attaching screws then remove lock assembly from front roof rail See View A Fig 13 84 FRONT ROOF RAIL LOCK ADJUSTMENT If the locking action of top is unsatisfactory the hook on the lock assembly may be adjusted as follows 1 To tighten or increase locking action turn lock hook clockwise 2 To reduce or decrease locking action turn lock hook counterclockwise ADJUSTMENT OF TOP CONTROL LINK 1 With t...

Page 297: ...rated Folding Top Hardware 2 If side roof rail is too high or too low at rear quarter window area proceed as follows a Scribe location of male hinge attaching bolt washers and control link on folding top compartment brace b Loosen 13 83 male hinge assembly See Fig c Without changing fore and aft location of male hinge adjust male hinge up or down as required to obtain proper alignment be tween sid...

Page 298: ...ight enough to windshield header C Top travels too far forward D Top does not travel forward far enough E Side roof rail rear weather strip too tight against rear of rear quarter window 1 2 3 1 2 3 1 2 1 2 1 APPARENT CAUSE Lock hook improperly adjusted Misaligned front roof rail front weatherstrip Front roof rail misaligned Lock hook improperly adjusted Misaligned front roof rail front weahterstri...

Page 299: ...ol link misaligned 2 Center side roof rail hinge adjusting s c r e w improperly adjusted 1 Improper stack height due to misaligned male hinge assembly 2 Excessive build up of padding in side roof rail stay pads 3 On manual tops due to im properly adjusted catch clips CORRECTION Adjust male hinge assembly for ward and or shim side roof rail rear weatherstrip forward as re quired Fig 13 83 Adjust ma...

Page 300: ...eatherstrip Rotate male hinge assembly rear ward as required Fig 13 83 Adjust catch clips upward as re quired Install one or two 1 8 shims between front roof bow and slat iron See View B in Fig 13 84 If top is too large detach binding along affected area trim off ex cessive material along side bind ing as required then hand sew binding to top material Remove one or two 1 8 shims from between front...

Page 301: ...HING SCREW NUT FRONT ROOF RAIL VIEW A VIEW C CENTER BOW PINCHWELD FINISHING LACE FRONT BOW FRONT ROOF RAIL SECTION A A HINGE ADJUSTING SCREW HIDDEN VIEW B REAR BOW 2397 VIEW D Fig 13 84 F Body Folding Top Adjustments ...

Page 302: ...14 24 Rear Quarter Wheelhouse Trim Cover Chevy II Station Wagon Styles 14 24 Compartment Shelf Trim Assembly All Except E Styles 14 25 Compartment Shelf Center Finishing Panel Oldsmobile and Buick E Styles 14 26 Compartment Shelf Side Finishing Panels Oldsmobile and Buick E Styles 14 26 Compartment Shelf Side and Center Trim Panels Cadillac E Styles 14 27 INTRODUCTION This section of the manual co...

Page 303: ...the door trim pad and is not serv iced as a separate item Figure 14 6 Figure 14 2 illustrates the typical arm rest assem bly and pull handle build up which appears on the 49487 style equipped with custom trim and the 69347 style Retention of these assemblies to trim pad is similar to that shown in Figure 14 7 INSIDE HANDLES VIEW A 2675 Fig 14 3 Door Trim Pad and Pull Handle Retention Buick 48400 S...

Page 304: ...s proceed as 1 On styles with applied type door arm rests as shown in Figure 14 4 Section C C re move arm rest as previously described Then remove screw securing handle to remote con trol spindle and remove handle On all styles except 12600 with arm rests that are a component part of the door trim as sembly as shown in Figure 14 5 it is neces sary to remove remote control cover plate Fig 14 9 and ...

Page 305: ...8 Door Inside Handle Removal On styles with door pull handles remove screws inserted through handle into door inner panel On some styles removal of screws re moves handle On other styles handle will still be retained to trim pad Refer to Door Pull Handles for specific types of retention NOTE On Buick 48400 Series 2 screws be hind pull handle must be removed after pull handle removal and prior to t...

Page 306: ...d into door inner panel Fig 14 11 TRIM PAD RETAINING SCREW 7 LAMP LENS Fig 14 11 Door Trim Courtesy Lamp Cadillac E Body Other Cadillacs Similar 8 Remove all screws present down sides and along bottom of door trim pad 9 Starting at a lower corner insert tool J 6335 between door inner panel and trim assembly Working upward carefully disengage retaining nails from plastic cups inserted in door inner...

Page 307: ...ted on trim pad disconnect harness or vacuum hoses at switch on selector valve 11 To install reverse removal procedure NOTE On all E bodies and 26657 Style door trim assembly can be adjusted in or out by repositioning trim pad retaining plates View A Fig 14 13 DOOR TRIM ASSEMBLIES All A F Styles There are two types of door trim pads utilized on all A F bodies On certain A and all F SECTION A A INN...

Page 308: ...ve door inside handles 2 a On all styles except 12600 remove arm rest assembly b On 12600 styles remove 2 exposed screws inserted through arm rest assembly into door inner panel Arm rest assembly can not be removed as it is an integral part of the door trim pad Fig 14 6 3 On 12600 Series only remove screws beneath remote control spindle which secure arm rest to door hanger plate Fig 14 6 4 On all ...

Page 309: ...ng repair This same procedure can be used to repair water leaks which develop around perimeter of retainer DOOR TRIM ASSEMBLIES All X Styles Both the front and rear door trim assemblies are secured to the door inner panel by trim pad re tainers at top and bottom of trim pad and by retain ing clips along both sides The retainers are secured to the door inner panel by screws The re taining clips are...

Page 310: ...el at retaining clip locations and disengage clips from plastic sealing plugs Fig 14 17 FRONT DOOR SHOWN REAR DOOR TYPICAL INNER PANEL SEALING PLUG TRIM RETAINING CLIP SECTION B B Fig 14 17 Door Trim Pad Retention REAR QUARTER TRIM There are two methods used to retain rear quarter trim assemblies The most common method is to hang the trim assembly on the quarter inner panel at the beltline This ty...

Page 311: ...ackets Fig 14 20 NOTE When this type of arm rest is utilized on convertible styles except F Bodies it is removed as an assembly with the folding top compartment side trim panel Fig 14 21 On F Body convertibles the arm rest is re moved with the folding top compartment side trim panel and quarter trim pad as an assembly C Arm rests which are an integral part of the quarter trim and are removed as an...

Page 312: ...es in arm rest assembly carefully detach arm rest from rear quarter inner panel suffi ciently to disconnect wire harness con nectors Figures 14 24 and 14 25 are indicative of electrical installation in rear quarter arm rests Lift arm rest in an up ward inboard movement and remove as sembly from rear quarter inner panel except E F Bodies NOTE On convertible styles except F Bodies folding top compar...

Page 313: ...age rear body lock pillar finishing strip With a screwdriver or other suitable flat bladed tool disengage trim assembly retaining clips from sealing plugs along leading edge of rear body lock Lift trim assembly upward to disengage top of trim from top of rear quarter inner panel NOTE On styles equipped with electric window regulators disconnect wire harness connector from switch on trim assembly b...

Page 314: ...ND RETAINING NAILS WINDLACE AND TACKING STRIP VIEW A 2302 Fig 14 22 Rear Quarter Trim Assembly Hang On Type SOCKET REFLECTOR SOCKET RETAINER BULB SNAP OUT LENS VIEW A 1266 ARM REST WINDOW SWITCH TERMINAL BLOCK SWITCH RETAINER VIEW A 1264 Fig 14 23 Rear Quarter Arm Rest Courtesy Lamp Fig 14 24 Rear Quarter Arm Rest Window Switch ...

Page 315: ... all screws present along bottom of trim pad 6 On Z body styles only remove 2 screws securing ash tray housing to quarter inner panel 7 On all styles carefully detach front cemented edge of trim material from body lock pillar pinchweld flange Carefully bend or bow trim inboard to sufficiently disengage upper edge of trim from under finishing molding retainer Fig 14 19 View C In addition X Body sty...

Page 316: ...cal leads NOTE As a bench operation the arm rest and or filler panel or folding top compart ment side panel can be removed by remov ing screws from the reverse side 2 On styles without arm rests proceed as follows a Remove r e a r seat back and cushion assembly b Remove quarter window inside regulator handle c Remove body lock pillar finishing lace d Carefully detach front cemented edge of trim fr...

Page 317: ... an electrical switch disconnect wire harness from switch in trim assembly NOTE On Cadillac styles the arm rest and quarter trim is removed as an assembly The arm rest is an integral part of the quarter trim and is not serviced separately 9 To install rear quarter trim assembly or rear quarter arm rest reverse removal procedure NOTE Trim assembly nailing strip replace ment tabs are available as a ...

Page 318: ... pinchweld finishing lace 3 Remove upper quarter trim finishing panel 4 On B C body styles proceed as follows a With tool J 6335 or other suitable flat bladed tool pry trim assembly retaining nails from tacking strip Fig 14 32 retainer at top of rear quarter inner panel and remove trim assembly 5 On A body styles with putty knife or other suitable flat bladed tool detach trim assembly at cemented ...

Page 319: ...rter front trim assembly Fig 14 34 4 Lift assembly upward slightly to disengage from rear quarter inner panel and remove assembly from body On styles equipped with courtesy lamp disconnect feed wire from switch and lamp Fig 14 34 NOTE The rear quarter front trim assembly can be removed at this point as a bench op eration by breaking cement bond between trim PINCHWELD FINISHING STRIP SCREWS TRIM SE...

Page 320: ...front and lower garnish moldings 3 Remove all screws securing trim panel to rear quarter inner panel Fig 14 35 4 With a suitable flat bladed tool carefully dis engage trim retainers from rear quarter inner panel along leading edge of rear body lock pillar on front edge of rear quarter front trim PINCHWELD REAR QUARTER FRONT TRIM FRONT Fig 14 33 Rear Quarter Trim Assembly assembly Fig 14 35 5 Remov...

Page 321: ...r and remove rear quarter front trim panel from body 5 To install reverse removal procedure Prior to installation of pinchweld finishing strip cement forward edge of trim assembly to out board surface of body lock pillar pinchweld flange see View C in Fig 14 37 The spare tire cover panel is retained at belt line by a screwed on garnish molding and at the load floor level by a folding catch type ha...

Page 322: ...AR QUARTER REAR TRIM PANEL AM Station Wagon Styles Except 13435 and 23335 Styles LEFT SIDE Removal and Installation 1 On 35 styles remove exposed screw at bottom center of panel see View B in Fig 14 37 2 Working from front to rear with a flat bladed tool disengage trim retaining clips from plas tic sealing plugs along upper edge of rear quarter rear trim panel see View A in Fig 14 37 3 With an upw...

Page 323: ...ace Install cover in position and scribe line inside of folding seat back bumper cut out to guide installation when adhesive is applied Remove cover and apply trim adhesive over wheelhouse surfaces contacted by trim cover Do not cover scribe lines With trim cover inside out align bumper cut out with scribe lines on wheelhouse Apply cover to wheel house working from center of cover towards outer ed...

Page 324: ... Removal and Installation 1 Remove rear quarter belt finishing moldings front molding only right side Disengage pinchweld finishing strip from rear body lower lock pillar pinchweld flange Carefully break cement bond between overlapping edge of trim assembly and pinchweld flange 2 Remove screws at front and rear of rear trim panel and remove trim panel from body NOTE On styles with electric tail ga...

Page 325: ...ront and rear trim panels 2 Remove screws securing second folding seat back retainer and support and remove retainer and support from wheelhouse 3 Carefully break cement bond between wheel house trim cover and wheelhouse panel and remove trim cover from body 4 To install reverse removal procedure Prior to installing wheelhouse trim cover apply neoprene type weatherstrip adhesive 2 wide completely ...

Page 326: ...ent shelf trim panel valance to front of metal shelf panel 5 Remove compartment shelf trim panel by lift ing up front edge approximately 45 and pulling forward 6 To install position trim assembly to shelf panel by inserting rear edge of trim assembly under garnish molding or feature strip Push trim assembly rearward align center notch with center depression in metal shelf panel QUARTER ARM REST SC...

Page 327: ...ear Seats 2 From inside rear compartment remove com partment shelf center finishing panel attaching nuts at locations shown in Section A A in Figure 14 39 3 From inside body pull center finishing panel forward sufficiently to disengage both front and rear edge of center finishing panel from re tainers see View B Fig 14 39 then lift panel upward and remove from shelf panel 4 To install reverse remo...

Page 328: ...E Styles The compartment shelf trim assembly consists of four individual panels joined together with screws to form a single unit It is necessary to remove the assembly to service the individual sections The assembly is retained with integral studs and nuts at five locations Additional retention is obtained using bend over metal tabs on the center trim section Removal and Installation 1 Remove rea...

Page 329: ...Subject Page Arm Rest and Support Standard Full Width Seat Back 15 21 Arm Rest and Curtain Notch Down and Strato Seat Back 15 21 Arm Rest Assembly Notch Down and Strato Seat Back 15 22 Arm Rest Support Notch Down and Strato Seat Back 15 22 Foot Rest Assembly Cadillac 68169 Styles 15 22 STRATO FRONT SEATS Strato Full Width Strato Bucket and Standard Bucket Seats 15 23 Description 15 23 Strato Full ...

Page 330: ...5 Styles 15 48 Description 15 48 Second Seat Assembly Right or Left 65 Styles 15 49 Second Seat Cushion Right or Left 65 Styles 15 50 Second Seat Back Trim and Spring Right or Left 65 Styles 15 50 Second Seat Front Floor Pan Linkage Right or Left 6 5 Styles 15 51 Second Seat Rear Floor Pan Linkage Right or Left 65 Styles 15 51 Second Seat Side Inner Linkage Right or Left 6 5 Styles 15 51 Second Se...

Page 331: ...body 6 To install seat assembly reverse removal procedure Where seat adjuster to floor pan spacers were present reinstall spacers in same position Check operation of seat as sembly to full limits of travel ADJUSTER ASSEMBLY Removal and Installation 1 Remove front seat assembly with adjusters attached as previously described and place upside down on a clean protected surface 2 Remove seat adjuster ...

Page 332: ... controls the horizontal move ment of the seat while the second solenoid controls the vertical movement of the seat On the six way seat one solenoid controls the vertical movement of the front of the seat the second solenoid controls the horizontal movement of the seat and the third solenoid controls the vertical movement of the rear of the seat When the control switch is actuated the motor and on...

Page 333: ...ull rearward position 5 Operate seat to full rearward position Remove adjuster to floor pan front attaching bolts Fig 15 2 Tilt seat assembly rear ward sufficiently to disconnect seat harness feed connector and detach harness from clip on floor pan On styles with seat back cigar lighter seat back courtesy lamps or seat back vanity lamp disconnect electrical feed wire or wires With aid of a helper ...

Page 334: ...viously described and place upside down on a clean protected surface 3 Detach power drive cables from gear nuts of adjuster to be removed Fig 15 4 15 5 15 6 and 15 7 4 Remove adjuster to seat bottom frame front and rear attaching bolts and remove adjuster from seat assembly Fig 15 4 15 5 15 6 and 15 7 Fig 15 4 Horizontal Power Adjuster C E Styles A Adjuster Attaching Bolt B Rear Stop C Adjuster Lo...

Page 335: ...ter assembly Fig 15 4 4 Remove retainer that secures stop bracket crosspin to adjuster front pedestal and remove crosspin Fig 15 4 5 Remove jackscrew assembly from seat adjuster 6 To install reverse removal procedure NOTE When replacing jackscrew assembly with new part remove nut washers rubber bumper and stop bracket with inserted rubber grommet from front end of jackscrew as well as gearnut and ...

Page 336: ... wire harness from motor relay assembly 3 Remove screws securing motor and transmis sion support to seat bottom frame Fig 15 6 4 Remove motor to motor support attaching screws and remove motor assembly from support 5 To install reverse removal procedure making sure rubber coupler is properly engaged at both motor and transmission ends Check op eration of seat to full limits of travel VERTICAL GEAR...

Page 337: ... nut that acts as a jackscrew down stop 6 Using a portable power source to energize the motor actuate vertical gearnut until gear nut is disengaged from jackscrew NOTE It may be necessary to manually raise or lower upper rear portion of adjuster to gain clearance for removal of gearnut 8 To install reverse removal procedure NOTE Check operation of seat adjusters and make sure adjusters are in phas...

Page 338: ...uator adjust actuator so that drive gear is fully en gaged with teeth on lower channel When hori zontal actuator attaching screws are tightened there should be no free motion between upper and lower channels Readjust actuator as required7 until all free motion between chan nels has been removed Check operation of seat adjusters and make sure adjusters are in phase See step 6 under Front Seat Assem...

Page 339: ...laced from end plate 5 To install cables reverse removal procedure Check operation of seat to full limits of travel TRANSMISSION 1 Body Removal and Installation 1 Remove front seat assembly from body with attached adjusters motor and transmission and place upside down on a clean protected surface 2 Disconnect wire harness connecter from trans mission 3 Remove screws securing horizontal and verti c...

Page 340: ...port 5 To install reverse removal procedure making sure rubber coupler is properly engaged at both motor and transmission ends Check that seat harness is properly secured to seat Check operation of seat to full limits of travel VERTICAL GEARNUT Buick B C E Body Removal and Installation 1 Operate seat to rearward position then re move front seat assembly and seat adjuster 2 Remove vertical gearnut ...

Page 341: ...Attaching Nut B Gearnut Tension Spring C Gearnut Washer D Vertical Gearnut Assembly E Horizontal Actuator Assembly F Locating Spring G Vertical Gearnut Screws H Horizontal Actuator Screws 1 Upper Channel Assembly J Plastic Shoes K Lower Channel HORIZONTAL AND VERTICAL DRIVE CABLES Buick B C E Body TRANSMISSION Buick B C E Body Removal and Installation 1 Remove front seat assembly as previously des...

Page 342: ...bly as previously described and place upside down on a clean protected surface 2 Disconnect motor feed wires from motor con trol relay ACTUATOR LOCATING PRING Fig 15 13 Six Way Seat Adjuster B C Styles HORIZONTAL ACTUATOR B C E Body Removal and Installation 1 Remove seat assembly from body as previ ously described and place upside down on a clean protected surface NOTE Horizontal Actuator is easil...

Page 343: ...ARNUT B C E Body Removal and Installation 1 Operate seat to full forward position 2 Remove front seat assembly from body as previously described and place upside down on a clean protected surface 3 Detach three power drive cables from adjuster to be removed 4 Remove screws securing seat adjuster to seat bottom frame and remove adjuster from seat assembly 5 At top of adjuster remove rear vertical g...

Page 344: ...pring to new upper channel 8 Install adjuster to seat bottom frame then check all operations of adjusters Be sure adjusters are in phase prior to installing seat assembly into body See step 6 under Front Seat A s s e m b l y Removal and Installation 9 Install seat assembly into body Operate seat through several complete cycles to insure proper operation HORIZONTAL AND VERTICAL DRIVE CABLES B C E B...

Page 345: ...emoval and Installation 1 Remove front seat assembly from body and 2 place it upside down on a clean protected sur face Remove seat side panels where present Remove hog rings securing lower edge of seat back trim to seat cushion springs 3 On A X Z body full width front seats raise lower edge of seat back trim detach cardboard breakover foundation and bend out tabs on seat back frame securing seat ...

Page 346: ...sure washers are in stalled over hinge pins prior to installing seat back If outer retainer is damaged install new retainer FRONT SEAT BACK ASSEMBLY RIGHT OR LEFT A Body 39 Style Full Width Seat with Center Arm Rest Removal and Installation 1 Remove front seat assembly from body and place upside down on a clean protected surface Remove seat cushion side panels 2 Remove hog rings securing lower edg...

Page 347: ...ings securing seat back front and rear trim facings at bottom of seat back then turn up trim sufficiently to gain access to lock attaching bolts Fig 15 19 LOCK HANDLE KNOB SEAT BACK LOCK LOCK HANDLE ESCUTCHEON SUPPORT LOCK BOLT 2455 5 Remove seat back lock attaching bolts Fig 15 19 then remove lock assembly from bot tom of seat back 6 To install reverse removal procedure Check for proper operation...

Page 348: ... bolts Fig 15 21 and remove lock from bottom of seat back b To remove seat back lock control dis engage lock rod clip at control Fig 15 21 and detach lock rod from control Remove lock control attaching bolts Fig 15 21 and remove lock control from seat back c To remove lock rod disengage lock rod clip at lock and at control Fig 15 21 detach lock rod from control and lock and remove lock rod from se...

Page 349: ...securing curtain to seat back frame Fig 15 22 and pull curtain forward to expose screws securing arm rest to support linkage Fig 15 22 3 Remove arm rest to support linkage screws Fig 15 22 and remove arm rest and curtain from seat 4 To install reverse removal procedure ARM REST AND SUPPORT ASSEMBLY Front Seat with Standard Full Width Seat Back Removal and Installation 1 Place center arm rest in do...

Page 350: ...4 note location and number of washers used to facilitate installation in same position Wash ers are used to align arm rest to front seat back s 4 To install reverse removal procedure Prior to bending down screw finishing covers check alignment and operation of arm rest Where necessary to align arm rest with seat back s install washer s as required between arm rest support and supports on seat See ...

Page 351: ...rner on the rear of the front seat back On the standard strato seats two door styles the seat back lock is actuated by a control button located at the upper outer side of the seat back Optional adjustable head rest are available on all strato seats On Pontiac Oldsmobile Buick and Cadillac styles a reclining seat back is available on the passengers side The reclining seat back is operated by a cont...

Page 352: ... which in cludes two solenoids and two drive cables leading to the seat adjusters One solenoid controls the vertical movement of the seat while the other sole noid controls the horizontal movement of the seat When the control switch is actuated the motor drives the transmission by means of a belt and one of the transmission solenoids are energized simul taneously The solenoid plunger then engages ...

Page 353: ...ly disengage upper portion of cover from fastener and remove cover from outer hinge arm Fig 15 29 2 At outer side of passengers bucket seat cushion remove screw securing seat back stop cable and trim protector washer to seat cushion frame Fig 15 29 3 Remove bolt securing seat back stop cable and spring to seat back outer hinge arm Fig 15 29 and remove cable and spring from seat 4 To install seat b...

Page 354: ...5 30 Seat Back Lock F Z Bucket Seat Fig 15 31 Strato Full Width Seat Back Attachment 5 To install reverse removal procedure Check for proper operation of seat back lock STRATO FRONT SEAT BACK ASSEMBLY RIGHT OR LEFT Full Width Seat All Styles Except 16639 Style Removal and Installation 1 Remove front seat assembly as described under Full Width Front Seat Assembly Removal and Installation7 2 At side...

Page 355: ...g ring locking seat back at inner hinge see View A Fig 15 32 4 Remove seat back outer arm attaching bolts Fig 15 31 5 Carefully tilt seat back forward Remove inner hinge bolt cover plate Remove inner hinge bolts Fig 15 32 and carefully remove seat back from seat assembly 6 To install reverse removal procedure NOTE It is important that removal procedure is reversed step by step when installing seat...

Page 356: ...D HEAD REST SUPPORTS REST 1 2250R SEAT BACK PANEL FERRULE PUSH BUTTON ESCUTCHEON 2539 Fig 15 33 Strato Seat Back Panel and Headrest Fig 15 34 Strato Seat Back Lock Push Button STRATO SEAT BACK HEADREST Description All reclining seat backs are equipped with a head rest which is adjustable to four different positions The Strato headrest is also available as an option on all Strato design seats on ei...

Page 357: ...ining Seat Back Removal and Installation 1 Remove seat assembly from body as previous ly described and place on a clean protected surface 2 With seat side panels removed remove hog rings securing seat cushion trim at rear of seat and along bottom of seat and turn back trim sufficiently to expose seat back hinge to seat cushion frame attaching bolts Fig 15 36 3 Remove seat back hinge to seat cushio...

Page 358: ... handle and cable at the right side of the seat When the control handle is pulled upward the con trol cable unlocks the reclining positioning unit in the seat back allowing the seat back to be reclined by means of rearward pressure on the seat back to a maximum of approximately 30 degrees or until the control handle is released When the control handle is released the reclining positioning unit is ...

Page 359: ... Positioning Unit 2 Positioning Unit Attaching Roll Pins 3 Positioning Unit Control Cable Control Cable Grommet in Cushion Trim Control Cable Guide Handle Control Lever 7 Control Handle 8 Seat Back Hinge Attaching Bolts 9 Seat Cushion Side Pane Rear Support 10 Seat Back Hinge ...

Page 360: ... BACK POSITIONING UNIT Removal and Installation 1 Remove seat assembly from body as pre viously described and place on a clean pro tected surface 2 On right side of seat with seat cushion side panel removed removed hog rings securing cushion trim at rear of seat and along bottom of seat and turn back trim sufficiently to ex pose reclining control cable attachment at handle control lever Fig 15 38 ...

Page 361: ...ws 6 Lock Rod 7 8 9 10 Seat Back Lock Bolts Seat Back Lock Striker Bolts Reclining Seat Back Hinges Lock Rod Clip a Engaged Position b Disengaged Position 2 Remove hog rings securing seat back trim cover and padding to seat back frame and re move seat back trim cover and padding 3 Disengage clip securing lock rod to control assembly Fig 15 39 and detach rod from control assembly 4 Remove control s...

Page 362: ...mits of travel POWER OPERATED FOUR WAY BUCKET SEAT ADJUSTER Removal and Installation 1 Operate seat assembly to fully raised and mid way horizontal positions 2 Remove front seat assembly from body with attached adjusters motor and transmission as previously described and place upside down on a clean protected surface 3 If outboard adjuster is being removed dis connect bolt horizontal and vertical ...

Page 363: ... and drive belt as previously described 3 From under motor and transmission support LEFT ADJUSTER 14 15 RIGHT ADJUSTER 16 17 19 VIEW A 19 20 LEFT ADJUSTER 2207 Fig 15 43 Four Way Bucket Seat Adjusters 1 Motor and Transmission Drive Belt Cover and Attaching Screws 2 Transmission Drive Pulley 3 Transmission and Motor Drive Belt 4 Motor Drive Pulley 5 Transmission Assembly 6 Electric Motor Assembly 7...

Page 364: ...les are properly engaged in transmission and pro perly retained in cut out notches of motor and transmission support prior to installing transmission attaching screws 5 Check for proper operation of seat to full limits of travel ADJUSTER VERTICAL GEARNUT Removal and Installation 1 Operate seat assembly to fully raised and mid way horizontal position 2 Remove front seat assembly from body and place...

Page 365: ...om frame disengage from floor pan retainers at each side of seat NOTE On E Body Styles lift up front of seat cushion sharply to disengage cushion from pan retainers 2 Pull cushion forward and carefully remove from body Installation 1 Carefully lift cushion into body using caution not to damage adjacent trim 2 Position rear edge of cushion under rear seat back assembly 3 Center wire protrusions on ...

Page 366: ...t back from linkage and remove folding seat back from body 4 To install reverse removal procedure FOLDING REAR SEAT BACK LINKAGE Removal and Installation 1 Remove rear seat cushion and folding seat back as previously described 2 Mark position of linkage on floor pan Remove bolts securing folding seat back linkage to floor pan and remove linkage 3 To install reverse removal procedure Align linkage ...

Page 367: ...crews move arm rest assembly upward until top is snug against top of opening in seat back STATION WAGON REAR SEATS STATION WAGON FOLDING REAR SEATS AND FLOOR PANELS B Body Chevrolet 15 16000 Series and Pontiac 25 26000 Series DESCRIPTION The following views are typical of the station wagon folding seats and rear compartment floor panels These illustrations identify the component panels of the rear...

Page 368: ... Pan Side Filler Panels Fig 15 48 Folding Seat and Floor Panels Pontiac B 35 Styles A Second Seat Back Panel B Rear Floor Filler Panel C Compartment Floor Panel at Kick Up E Luggage Compartment Rear Panel F Tail Gate Inner Cover Panel G Compartment Pan Side Filler Panels D Luggage Compartment H Rear Floor to Tail Gate Panel COMPARTMENT PAN SIDE FILLER PANEL RIGHT OR LEFT SIDE All Styles Removal an...

Page 369: ...Fig 15 51 at both sides of front panel securing front and rear panel assemblies to supports then remove assembly from body 4 To install reverse removal procedure Make sure bushing and spring washer are properly installed Fig 15 51 NOTE When replacing front luggage com partment panel with new part transfer rear luggage compartment panel with attached hinge to new part LUGGAGE COMPARTMENT REAR PANEL...

Page 370: ...assembly and supports from body and place on a clean protected surface To remove support remove cushion from panel assembly then remove bolt securing support to cushion Fig 15 53 3 To install reverse removal procedure If support was removed from seat cushion panel make sure bushing and spring washer are properly installed See Fig 15 53 FOLDING THIRD SEAT BACK TRIM ASSEMBLY Three Seat Styles Remova...

Page 371: ...artment floor panel assembly at kick up as previously described 2 Along rear edge of filler panel remove screws which secure panel to floor pan 3 Fold filler panel forward sufficiently to remove screws which secure panel to folding 2nd seat back assembly and remove filler panel from body 4 To install reverse removal procedure SECOND SEAT CUSHION FULL WIDTH OR SPLIT SEAT All Styles Removal and Inst...

Page 372: ...an Remove nuts from both sides of seat back securing linkage supports to floor pan See Figure 15 56 full width seat Fig 15 57 for split seat Lift seat back assembly with attached linkage from body and place on a clean protected surface 4 To remove linkage from folding second seat back remove linkage to seat back panel attach ing bolts and remove linkage See Fig 15 58 for full width seat Fig 15 59 ...

Page 373: ...e Fig 15 59 then carefully disengage inner linkage from seat backs and floor pan studs and remove linkage assembly 5 To install reverse removal procedure Make sure bushings and spring washers are properly installed prior to installing linkage attaching bolts to both right and left seat back panels See Fig 15 59 LUGGAGE COMPARTMENT LOCK CYLINDER OPTIONAL EQUIPMENT 15 16000 Two Seat Styles Removal a...

Page 374: ... SECOND SEAT BACK AND PANEL REAR COMPARTMENT FLOOR MAT REAR COMPARTMENT FLOOR PANEL AT KICK UP U29 Fig 15 61 Folding Second Seat and Rear Floor Panel Covers The vinyl mat is installed loose with sides inserted under the rear quarter trim and wheelhouse trim assemblies The 23535 Style incorporates metal skid strips which are tabbed to the vinyl mat REAR COMPARTMENT FLOOR PANEL COVERING Styles with ...

Page 375: ...t Styles FOLDING REAR SEAT BACK AND PANEL ASSEMBLY Two Seat Styles Removal and Installation 1 With second seat back in down position re move screws securing rear floor filler panel to second seat back panel and detach filler panel from seat back 2 On both sides of seat back remove screws securing seat back to folding linkage Fig 15 63 and remove seat back and panel assem bly from body See Fig 15 6...

Page 376: ...ble to obtain proper en gagement of lock bolt with lock striker on wheelhouse as shown in Fig 15 66 STATION WAGON FOLDING SEATS AND FLOOR PANELS A Body 55 Split Second Seat Option and 65 Styles DESCRIPTION The 55 Style Skylight station wagons have a full width folding second seat on which the seat back folds flush with the floor panels A luggage com partment is provided under the luggage compart m...

Page 377: ... position and must be released to fold the seats The lock handle is depressed to lock the seat in the up position and pulled forward to release the lock and allow the seat to be folded Figure 15 68 identifies the major load floor panels on the 65 Style Skylight station wagon Fig 15 68 Folding Seats and Rear Compartment Floor Panels A 6 5 Style Station Wagon FOLDING SECOND SEAT ASSEMBLY Right or Le...

Page 378: ...ously described and place on a clean surface 2 Remove hog rings and detach outboard rear portion of trim sufficiently to remove three screws securing seat outer link to cushion frame Fig 15 71 3 Remove three screws securing seat inner link to cushion frame Fig 15 72 then remove seat cushion and frame assembly from linkage If required remove cushion front and rear floor pan linkage 4 To install rev...

Page 379: ...re making sure linkage support on floor pan is aligned with previously made alignment mark FOLDING SECOND SEAT REAR FLOOR PAN LINKAGE Right or Left Seat 65 Styles Removal and Installation 1 Remove folding second seat assembly from car as previously described and place on a clean surface 2 Remove screws securing rear floor pan link age to each side of seat cushion frame Fig 15 73 then remove linkag...

Page 380: ...ching screws See Fig 15 71 3 Remove lock handle spring and bushing from linkage Installation 1 Position bushing and spring on lock handle 2 Install lock handle bushing and spring into position between seat back panel and outer linkage making sure end of spring is engaged in hole in outer link Fig 15 74 3 Install lock handle attaching screw then in stall outer linkage to seat back panel attaching s...

Page 381: ...er then remove fold ing third seat assembly from body and place on a clean surface 5 To install folding third seat and floor panel assembly reverse removal procedure Make sure a seat back hinge pin bushing is installed over both hinge pins Also install flat washer between seat back linkage and compartment side pan and spring washer between linkage and bolt head Fig 15 76 FOLDING THIRD SEAT CUSHION...

Page 382: ...and remove trim assembly 4 To remove seat back panel assembly remove seat cushion frame to seat back panel attach ing bolt Fig 15 76 then remove seat back panel with attached rear floor filler at kick up panel from seat cushion 5 To install reverse removal procedure Refer to inserts in Figure 15 76 for correct instal Fig 15 77 Folding Third Seat Assembly Third Seat Back Third Seat Cushion Seat Bac...

Page 383: ...d belt only Removal 1 Extend outboard seat belt to full length 2 Insert a piece of stiff wire such as a paper clip in slot in roller drum to maintain spring ten sion of retractor See Fig 15 82 IMPORTANT Keep wire in slot until re tractor is reinstalled In the event that spring tension is lost drum on retractor can be turned 8 revolutions by hand to regain spring tension 3 Using a flat bladed tool ...

Page 384: ...E SEAT FORWARD POSITION SECOND OR REAR SEATS TYPICAL ALL SECOND OR REAR SEATS THIRD SEAT FACING FRONT STATION WAGONS 1 THIRD SEATS THIRD SEAT FACING REARWARD STATION WAGONS 2543 Fig 15 78 Seat Belts Full Width Front and Rear Seats ...

Page 385: ...SEATS 15 57 STANDARD FLOOR MOUNT STANDARD FLOOR MOUNT WITH PLASTIC COVER RETRACTOR TYPE FLOOR MOUNT 2544 Fig 15 79 Seat Belt Outboard Floor Mount ...

Page 386: ...bout Proper care of shoulder straps will provide added security to driver and front passenger The following precautions must be observed 1 Keep sharp edges and damaging objects away from shoulder straps 2 Use caution not to bend or damage any portion of the shoulder strap buckle or latch SIDE MOUNTS WITH PLASTIC COVER T r i m P r o t e c t o r S h o u l d e r S t r a p N o t e F o r 3 b e l t i n ...

Page 387: ...rque 24 to 45 ft lbs IMPORTANT Specified 1 2 inch 13 UNC 2N bolts MUST be used for floor anchorages Removal and Installation ROOF ANCHORAGE CLOSED STYLES Carefully remove plastic trim cap Remove roof anchor screws Fig 15 84 and remove shoulder strap and mounting plate SHOULDER STRAP t SEAT BELT 4 X DOOR 2 CADILLAC LIMOUSINE ONLY REMOVE PILLAR TRIM COVER FOR LOCATION OF ANCHORAGE STYLES SEAT BELT j...

Page 388: ...re Check that pro tective sleeve is properly positioned between quarter and side trim panel FLOOR PAN ANCHORAGE AM Styles See Fig 15 84 Remove anchor bolt securing shoulder harness floor pan anchor plate See Fig 15 84 for styles with center mount seat belts See Fig 15 81 for styles with side mount seat belts SHOULDER STRAP BUCKLE RETAINER AM Styles To properly locate shoulder strap buckle retainer...

Page 389: ...AT BACK UPPER I LOWER TOP COMPARTMENT SIDE TRIM PANELS REAR SEAT CUSHION HINGE SUPPORT SHOULDER EXISTING BOLT VIEW A 2549 Fig 15 85 Shoulder Strap Rear Quarter Anchorage Convertible Styles Only Existing Male Hinge Upper Bolt Fig 15 86 Shoulder Strap Buckle Retainer ...

Page 390: ...on of Safety Switch 16 24 H Trouble Shooting 16 24 Seats 16 25 Horizontal Seats 16 25 Description 16 25 Trouble Shooting 16 25 Subject Page Four Way Tilt Seat 16 26 Description 16 26 Checking Procedure 16 29 A Checking for Current at Circuit Breaker 16 29 B Checking Ignition Relay 16 30 C Checking Feed Continuity at Relay on Motor 16 32 D Checking for Current at Switch 16 32 E Checking Control Swi...

Page 391: ...ne Compartment Bulkhead Engine compartment Engine Compartment at horn relay Engine Compartment at horn relay Right Fender Filler Plate at junction block stud In fuse block plug in type In fuse block plug in type POWER WINDOWS AND VENTILATORS CROSS OVER WIRE HARNESS LEFT FRONT DOOR FRONT DOOR WIRING W72 Fig 16 1 Front End Power Window Wiring All A Body Styles 1 Cross over harness POWER OPERATED WIN...

Page 392: ...oor Wiring 2 Power Window Wiring Connector 3 Body Wiring Connector 4 To Circuit Breaker 5 Cross Over Harness Fig 16 4 Front End Power Window Wiring Oldsmobile B C E Styles A Front Door Wiring B Ignition Relay C Power Seat Feed on 38439 67 and 38669 only D To Circuit Breaker E To Fuse Block F Power Window Wiring Connector G Cross Over Harness FEED HARNESS FOR REAR DOORS OR QUARTER WINDOWS This harn...

Page 393: ...er Window Wiring Chevrolet F Body 1 Door Wiring 2 Feed Connector 3 Cross Over Harness 4 Quarter Window Wiring Fig 16 7 Front End Power Window Wiring Cadillac C Body 1 Door Wiring 2 Ignition Relay 3 Body and Power Window Front Connector ...

Page 394: ...harness in the base of the center pillar To disengage the connector pull harness 4 Front Body Wire Harness Connector 5 Cross Over Harness inboard at base of center pillar for accessibility See Figs 16 22 16 23 16 24 and 16 25 MOTOR DESCRIPTION Power windows are operated by a rectangular shaped 12 volt series wound motor with an internal circuit breaker and a self locking rubber coupled gear drive ...

Page 395: ...control switch buttons are actuated When the cut out button is released the button will return to the LOCK position The cut out switch button should be set in the NORMAL position when ignition switch is ON to permit normal operation of power windows from all switch locations If the control button is left in the LOCK position with the ignition switch on the windows will operate only from the master...

Page 396: ...ness connectors for proper engagement and become familiar with the typical circuit diagrams See Figs 16 26 through 16 34 a Checking Feed Circuit Continuity at Circuit Breaker 1 Connect one test light lead to battery side of circuit breaker and ground other lead If tester does not light there is an open or short circuit in feed circuit to breaker SWITCH BLOCK CONNECTOR FOR LEFT AND RIGHT QUARTER WI...

Page 397: ... not light there is an open or short cir cuit between relay and circuit breaker 2 Turn ignition switch on and with test light check output terminal of relay If tester does not light the relay is inoperative or there is a short or open circuit between ignition switch and relay assembly Check fuse at dash panel c Checking for Current at Cut Out Switch Cadillac Only 1 Connect one test light lead to r...

Page 398: ...ed source and cut out switch NOTE Current should be present whether ignition is on or off 3 With ignition switch on connect one test light lead to the master window control switch feed terminal red white stripe of the switch block and ground other test lead 4 If tester does not light there is an open or short circuit between the relay and cut out switch 4 Quarter Window Motor 5 Flat to Round Wire ...

Page 399: ...tch feed red white stripe and the other end in the right and left rear quarter or door and right front door feed terminal pink black stripe i Checking Feed Circuit Continuity at Window Control Switch 1 Connect one test light lead to feed terminal of switch block and ground other tester lead to body metal see Fig 16 35 2 If tester does not light there is an open or short circuit between switch and ...

Page 400: ...s Between Door Window Switch and Door Window Motor 1 Disengage harness connector from window motor connector The thumb release on the harness connector must be depressed before it can be disengaged from the motor 2 Insert one end of a 12 gauge jumper wire to the switch feed terminal and the other end to one of the motor lead terminals in the switch block see Fig 16 36 3 With test light check for c...

Page 401: ...t circuit between control switch and motor connector 4 Check other terminal Checking Window Motor 1 Check window regulator and channels for pos sible mechanical bind of window 2 Check attachment of an effective ground window motor to insure 4 Connect one end of a 12 gauge jumper wire to the power source and the other end to one of the terminals on the door window motor or the in line connector for...

Page 402: ...ilure or bind in window channels D Defective window motor Open or short circuit in front harness feed wire circuit CORRECTION A Check circuit breaker operation B Check relay operation at left cowl C Check feed connection to power harness beneath instru ment panel D Check the feed circuit wires for possible short or open circuit E Check cut out switch A Check harness connectors be neath outer ends ...

Page 403: ...ay also be used in locating and correcting failures in the power ventilator circuit A typical illustration showing the ventilator instal lation is shown in Figure 16 38 The harness for the ventilator circuit is separate in Pontiac styles All other series the harness is an integral part of the power window harness Circuits for power ventilators are shown in Fig ure 16 39 POWER OPERATED STATION WAGO...

Page 404: ...n the circuit and installed at the shroud The relay prevents the operation of the tail gate window from the instrument panel switch until the ignition switch is turned on The window may be operated from the instrument panel control switch or from the tail gate window lock cylinder which rotates to raise or lower the window Chevrolet Styles On the nine passenger station wagon styles a tail gate win...

Page 405: ...w harness runs adjacent to the body wire and consists of two major sections The front section of flat wire ex tends from the left center of the toe pan Figs 16 41 16 42 and 16 43 rearward and connects to the rear harness at the right rear quarter area see Figs 16 44 16 45 16 46 16 47 and 16 48 The rear cross bar wiring is shown in Figures 16 49 and 16 50 and the tail gate wiring is shown in Figure...

Page 406: ...T DOOR WINDOW SWITCH NO 8 9 20 21 COLOR BLACK BLACK WHITE STRIPE DARK BLUE BROWN DARK GREEN VIOLET DARK BLUE WHITE STRIPE PINK ORANGE BLACK STRIPE BROWN WHITE STRIPE DARK GREEN WHITE STRIPE VIOLET WHITE STRIPE YELLOW LIGHT GREEN RT REAR DOO R WINDOW MOTOR RT REAR DOOR WINDOW SWITCH IT REAR DOOR WINDOW SWITCH LT REAR DOOR WINDOW MOTOR MASTER WINDOW CONTROL SWITCH Fig 16 26 Power Window Circuit Diag...

Page 407: ...t Continuity at Circuit Breaker 1 Connect one test light lead to battery side of circuit breaker and ground other lead If tester does not light there is an open or short circuit in feed circuit to breaker 2 To check circuit breaker disconnect the output feed wire the wire opposite the power source feed to the breaker from the breaker Connect one test light lead to the output terminal and ground ot...

Page 408: ...EL COUtTESY LAMP GtOUNO Ov FUSE PROTECTED FEED RT STOP ft DIRECTIONAL LAMP FEED FUEL GAUGE SENDING UNIT TAIL ft LICENSE LAMP FEED IACK UP LAMP FEE POWER FEED LEFT FRONT DOOR iAMt SWITCH COURTESY WARNING ft REAR OUARTER CORNER LAMP GROUND RT ft IT REAR QUARTER ft RT FRONT DOOR WINDOW SWITCH CONNECTOR PEED m ty III K3 LEFTFRONTDOOR FEEO A i f OPEN LEFT REAR QUARTER WARNING LAMP LEFT REAR QUARTER T V...

Page 409: ...ING I QUARTER CORNER LAMP GROUND RIGHT REAR DOOR JAM SWITCH INST PNL COURTESY WARNING I REAR QTR CORNER LAMPGROUND TO SEAT ADJUSTER HARNESS 7 8 I I 13 EFT REAR DOOR JAM SWITCH INST PNl COURTESY WARNING I REAR QTR CORNE LAMPGROUNDI r TOREARIODY HARNESS TO LEFT FRONT DOOR POWER WINDOW HARNESS TO LEFT REAR DOOR POWER WINDOW HARNESS IGNITIONRELAY IEFTREARQUARTER CORNER LAMP Fig 16 29 Power Window and ...

Page 410: ...T DARK BLUE WHITE TRS PINK ORANGE RED WHITE TRS BROWN WHITE TRS DARK GREEN WHITE TRS PURPLE WHITE TRS LEFT QUARTER WINDOW MOTOR Fig 16 31 Power Window Circuit Diagram Oldsmobile E Styles TOFUSE LOCK RIGHT DOOR WINDOW MOTOR RIGHT DOOR WINDOW SWITCH LEFT DOOR WINDOW MASTER CONTROL SWITCH LEFT QUARTER i RIGHT QUARTER r RIGHT DOOR LEFT DOOR WINDOW MOTOR I V RIGHT QUARTER f WINDOW MOTOR J RIGHT QUARTER...

Page 411: ...P TO IGNITION RELAY RT IT FRONT DOOR JAMt SWITCH REAR OTR COURTESY LAMP GROUND FUSE PROTECTED FEED RT STOP A DIRECTIONAL LAMP FEED IT STOP A DIRECTIONAL LAMP FEE FUEL GAUGE SENDING UNIT FEED TAIL A LICENSE LAMP FE ACK UP LAMP FEE POWER FE GAUGE SENDING UNIT LT IACK UP LAMP IT STOP A OIRECTIONAl LAMP IT FRONT DOOR JAMR SWITCH WARNING LAMP A REAR QTR COURTESY LAMP GROUND RT FRONT DOOR WINDOW SWITCH ...

Page 412: ...erminal If the tail gate window motor operates with the jumper wire but does not operate with the con trol switch the switch is defective from switch and determine that there is current at terminal block then use a 12 gauge jumper and perform the same checking procedure as outlined for the control switch at the instrument panel e Checking Control Switch on Tail Gate Remove tail gate switch and esc...

Page 413: ...n from the motor to the switch To check for defective switch connect one end of test light to a source of power and the other lead to the safety switch terminal If the tester lights when the switch lever is actuated the switch is operative NOTE Safety switch completes the ground circuit from the motor h Trouble Shooting CONDITION A The tail gate window operates up and down from the tail gate switc...

Page 414: ...el or in the door arm rest For typical wiring installations see Figure 16 61 for bucket type seats and Figures 16 62 and 16 63 for bench type seats For circuit diagrams see Figures 16 64 and 16 65 The horizontal seat circuit is protected by a cir cuit breaker refer to Electrical Introduction for specific location Oldsmobile styles only In addition to the circuit breaker a relay is used in the circ...

Page 415: ...control switch to motor for short or open circuit c Check operation of motor with 12 gauge jumper wire Con nect one end of jumper wire to power source and the other end to one of the seat motor terminals Motor should op erate Perform same check at the other motor terminal If motor does not operate re pair or replace motor as required FOUR WAY TILT SEAT Description The seat adjusters for the bench ...

Page 416: ... 29 28 OPEN RIGHT DOOR CV MOTOR COLOR CODE No 14 20 21 28 29 COLOR ORANGE BLACK STRIPE YELLOW LIGHT GREEN YELLOW BLACK STRIPE LIGHT GREEN BLACK STRIPE RIGHT DOOR CV SWITCH RIGHT CV LEFT DOOR C V MOTOR OPEN 20 21 CLOSE 28 FEED MASTER CV SWITCH 29 14 1698 ...

Page 417: ...mission assembly which includes two solenoids and four drive cables on bench type seats and two drive cables on bucket seats leading to the seat adjusters One solenoid controls the rear vertical movement of the seat while the other solenoid controls the horizontal movement of the seat When the control switch is actuated the motor and one of the solenoids are energized simultaneously Then the solen...

Page 418: ...vident follow only the steps required to check the affected wire or component If the location of the failure is not evident follow the procedures as outlined Before performing any extensive check procedures check the seat adjuster drive cables for proper attachment In addition study the seat circuit diagrams to become familiar with the seat circuit See Figs 16 69 and 16 70 DOME LIGHT WIRE BODY WIR...

Page 419: ...ch side of circuit breaker If tester does not light there is no current flowing through circuit breaker b Checking the Ignition Relay Assembly Oldsmobile B E Styles Only 1 With test light check for current at circuit DOMf LIGHT ANO IACK iOOY OMNINO M I A M I COURTESY IAMT CONNECTORS RT TAIl LAMP MOWN STOP A DIRECTIONAL SACK tOOY OPENING HEADER COURTESY LAMP H I D ORANOi MICK ONLY TAIL GATE WMOOW C...

Page 420: ... Rear End Wiring Chevrolet B Body Fig 16 48 Right Side and Rear End Wiring Pontiac B Bodies 1 Rear Door Jamb Switch Wire 4 Body Wire Harness Connector 2 Quarter Panel Courtesy Lamp Connector 5 Right Tail Lamp Brown 3 Tailgate Window Harness Connector 6 Right Stop and Directional Lamp Dark Green 7 Left Tail Lamp Brown 8 Left Stop and Directional Lamp Yellow 9 Gas Gauge Wire 10 Wire to Quarter Court...

Page 421: ...otor relay BACK UP LAMPS BLACK LIGHT OREEN 16435 All OATE WIRE HARNESS I LEFT BACK UP LAMP LIGHT OREEN 13 16000 SERIES ONLY 25 26000 ONLY Fig 16 51 Tail Gate Wiring All A Bodies 2 Insert one test light lead into the relay power feed connector slot on the harness and ground other tester lead 3 If tester does not light there is no current at end of feed wire Failure is caused by an open or short cir...

Page 422: ...feed location in the switch block one of the remaining ends can be inserted into one of the solenoid locations 1 Obtain switch or jumper wire and connect to switch block 2 Operate switch if used If adjusters operate with switch or jumper wire but did not oper ate with original switch the original switch is defective or connector block was not suffi ciently engaged IMPORTANT To obtain a seat moveme...

Page 423: ...e field wire being tested 4 If tester does not light there is no current at end of wire Failure is caused by an open or short circuit between end of wire and switch Check other motor field wire in the same manner g Checking the Relay Assembly 1 Disconnect three leads from relay assembly These are the wires leading from the motor to the relay 2 Connect one end of a jumper wire to one of the motor f...

Page 424: ... field and the armature wires 3 If motor does not operate motor is defective Check the remaining motor field wire in the same manner 3 Operate switch to wire being tested If tester does not light there is no current at the end of harness wire Failure is caused by an open or short circuit between end of wire and switch or defective switch 4 Check other wire in same manner Checking Wires Between Swi...

Page 425: ...pole and the other end to the lead of the solenoid being checked CAUTION To prevent damaging the solenoid do not energize solenoid for more than one minute 3 Operate switch actuate adjuster motor and 4 If adjusters do not operate and there is no mechanical failure of the adjusters the sole noid is defective NOTE If solenoid is functioning properly a click may be heard when solenoid plunger operate...

Page 426: ...eck solenoid If defective repair or replace as required Replace switch Check circuit between affected motor relay wire and seat switch Check motor If defective re pair or replace as required Replace switch SIX WAY TILT SEATS Description The seat adjuster for the standard and STRATO type 6 way seats are actuated by a 12 volt motor installed at the left side of the seat assembly see Figs 16 73 and 1...

Page 427: ...60 Power Tail Gate Window Circuit Chevrolet X Bodies Fig 16 61 Horizontal Bucket Seat Wiring 1 Control Switch 2 Feed Harness Connector 3 Feed Wire to Passenger Seat 4 Motor 5 Control Cable 6 Ground Wire to the transmission solenoid which controls the desired seat movement The energizing of the solenoid coil results in the solenoid plunger dog engaging the gear mechanism to rotate the control cable...

Page 428: ... is not evident follow the procedure as out lined Before performing any extensive check pro cedures check the seat adjuster drive cables for Fig 16 63 Horizontal Bench Seat Wiring Buick and Oldsmobile C Body 3 Control Cable 4 Seat Motor 5 Ground Wire cuit diagrams to become familiar with the seat circuit See Figures 16 75 16 76 and 16 77 a Checking Feed Circuit Continuity at Circuit Breaker 1 Conn...

Page 429: ... tester does not light there is an open or short circuit in feed circuit to breaker To check circuit breaker disconnect the out put feed wire the wire opposite the power source feed to the breaker from the breaker and with test light check terminal from which the wire was disconnected If tester does not light circuit breaker is inoperative Buick and Cadillac Styles Check feed circuit continuity at...

Page 430: ...ter the locations on the switch block as indicated in the illustration Details outlining the making and use of the jumper wire follow the checking procedure c Check Feed Circuit Continuity at Seat Control Switch 1 Obtain switch or jumper wire and connect to switch block 1 Connect one test light lead to feed terminal of switch block and ground other test lead to body metal 2 If tester does not ligh...

Page 431: ...r Relay 1 Disengage 3 wire harness connector from re lay at motor 1 Disconnect three motor leads from relay as sembly These are the wires leading from the motor to the relay 2 Connect one end of a jumper wire to one of the motor field feed studs on the relay and ground the other end of the jumper wire 3 Connect one end of test light to motor arma ture feed stud on relay and ground other tester lea...

Page 432: ...fective Check the other motor field feed in the same manner Checking the Wire Between the Solenoid and Switch 1 Disengage harness connector from transmission 2 Connect one test light lead to end of harness wire being tested and ground other lead j Checking the Solenoid 1 Check solenoid ground strap attachment for proper ground 2 Energize solenoid being checked with jumper wire NOTE If solenoid is ...

Page 433: ...E LIGHT GREEN SOLENOID VERTICAL MOVEMENT 1849 Fig 16 71 Four Way Seat Switch Block All Styles Except Oldsmobile B E E B Q C D I JOIN ONE END AS SHOWN LOCATION A B C D E WIRE COLOR PINK YELLOW LIGHT BLUE DARK GREEN LIGHT GREEN 12 GAUGE JUMPER WIRE FUNCTION SWITCH FEED FIELD FEED REARWARD UP CYCLE SOLENOID HORIZONTAL MOVEMENT FIELD FEED FORWARD DOWN CYCLE SOLENOID VERTICAL MOVEMENT 1 8 5 Q Fig 16 72...

Page 434: ...e inserted into one of the field locations in the switch block the other end can be inserted into one of the sole noid locations IMPORTANT To obtain a seat movement using a 3 way jumper wire at the switch block the switch feed location one of the motor field wire locations and one of the solenoid locations must be connected simultaneously On Bodies with Switch in Seat Side Panel 1 To raise front e...

Page 435: ...F O R W A R D U P W A R D FEED FIELD FEED REARWARD D O W N SOLENOID FRONT EDGE VERTICAL SOLENOID REAR EDGE VERTICAL SOLENOID HORIZONTAL MOVEMENT 1821 Fig 16 75 Six Way Seat Circuit All Except Oldsmobile Styles Trouble Shooting CONDITION Seat adjuster motor does not operate CAUSE a Short or open circuit between power source or switch and motor b Defective motor a b c CORRECTION Check circuit from p...

Page 436: ...t down and rearward or Seat adjuster motor operates and seat adjusters move front and rear of seat down and rearward but will not move the seat up and forward a Short or open circuit between switch and affected solenoid b Defective solenoid a Check circuit from switch to solenoid to locate failure b Check solenoid If defective repair or replace as required a Short or open circuit between one of th...

Page 437: ... MOTOR ARMATURE FEED RED FIELD FEEDS 2235 No 7 11 14 15 20 21 22 24 COLOR DARK GREEN PINK ORANGE BLACK RED WHITE YELLOW LIGHT GREEN TAN LIGHT BLUE FUNCTION FIELD FEED FORWARD AND UPWARD FEED TO CONTROL SWITCH FEED FROM CIRCUIT BREAKER MOTOR RELAY FEED FIELD FEED REARWARD AND DOWNWARD SOLENOID FRONT EDGE VERTICAL SOLENOID REAR EDGE VERTICAL SOLENOID HORIZONTAL MOVEMENT Fig 16 76 Six Way Seat Circui...

Page 438: ...E F E t D R t FIELD FEEDS 2 2 36 No 7 11 14 15 20 21 22 24 COLOR DARKGREEN PINK ORANGE BLACK RED WHITE YELLOW LIGHT GREEN TAN LIGHT BLUE FUNCTION FIELD FEED FORWARD UPWARD FEED TO CONTROL SWITCH FEED FROM CIRCUIT BREAKER MOTOR RELAY FEED FIELD FEED REARWARD DOWN WAR SOLENOID FRONT EDGE VERTICAL SOLENOID REAR EDGE VERTICAL SOLENOID HORIZONTAL MOVEMENT Fig 16 77 Six Way Seat Circuit Switch in Seat S...

Page 439: ...CYCLE FIELD FEED FORWARD UP CYCLE 1826 Fig 16 78 Six Way Seat Switch Block Switch in Seat Side Panel Oldsmobile SIX WAY SEAT CONTROL SWITCH BLOCK IT LOCATION A B C D E F WIRE COLOR PINK LIGHT BLUE DARK GREEN TAN LIGHT GREEN YELLOW 12 GAUGE JUMPER WIRE JOIN ONE END AS SHOWN FUNCTION SWITCH FEED SOLENOID HORIZONTAL MOVEMENT FIELD FEED FORWARD UP CYCLE SOLENOID REAR EDGE VERTICAL CYCLE SOLENOID FRONT...

Page 440: ...EEN DARK GREEN FUNCTION SWITCH FEED SOLENOID HORIZONTAL MOVEMENT FIELD FEED REARWARD DOWN CYCLE SOLENOID REAR EDGE VERTICAL CYCLE SOLENOID FRONT EDGE VERTICAL CYCLE FIELD FEED FORWARD UP CYCLE ON STYLES WITH SWITCH IN ARM REST DARK GREEN CONTROLS FORWARD UP CYCLE YELLOW FIELD CONTROLS REARWARD DOWN CYCLE 1825 Fig 16 80 Six Way Seat Switch Block All Styles Except Oldsmobile ...

Page 441: ...he recommended torque for attaching nuts to zinc die cast studs on tail lamp housings and rear fender extensions is 46 to 72 inch pounds If additional tightening of casting to panel is required a maxi mum of 90 inch pounds of torque may be used with out stripping the nut TAIL LAMP BULB USAGE CHART Trade No 1155 1156 1157 Candle Power 4 32 32 and 4 Use Tail Lamp Back Up Lamp Combination Tail Stop a...

Page 442: ...asket 3 Lamp Housing 4 Lamp Housing Screw 5 Inner Lens 6 Outer Lens 7 Lens Screw View B 1 Quarter Panel 2 Lamp Housing 3 Lamp Housing Screw 4 Lens Screw 5 Lens View C 1 Quarter Panel 2 Quarter Extension and Lamp Assembly 3 Panel Bezel Nut 4 Quarter Extension Nut View D 1 Quarter Panel 2 Lamp Housing Washer 3 Lamp Housing 4 Lamp Housing Nut ...

Page 443: ...tment Remove Retaining Screws Outside Remove Housing and Disassemble Remove From Outside Retaining Nuts in Rear Compartment Remove From Inside Remove From Outside Retaining Bolts Under Lens Lower Rear Bumper BODY TYPE A 2300 X X X A 2400 X X X A 35 X X X View B B 2500 X X Remove Housing Studs X B 26200 X X X View C B 26600 X X X View D B 35 45 X X X View A ...

Page 444: ...er Panel 2 Quarter Extension Nut 3 Quarter Extension Washer 4 Quarter Extension 5 Lens 6 Bezel 7 Bezel and Lens Screw 8 Quarter Extension Screw 9 Lens Gasket 10 Quarter Extension Inner Gasket 11 Quarter Extension Outer Gasket 12 Tail Lamp Opening Gasket View C Quarter Panel Lamp Housing Rear End Panel 4 Lamp Housing Nut View D 1 Lamp Housing 2 Quarter Panel 3 Rear End Panel Molding 4 Lamp Housing ...

Page 445: ...ns Outside Remove Socket Inside Rear Compartment Remove Retaining Screws Outside Remove Housing and Disassemble Remove From Outside Retaining Nuts in Rear Compartment Remove From Inside Remove From Outside Retaining Bolts Under Lens Lower Rear Bumper BODY TYPE A X X X A 35 55 X X X View A B X X X X C X X X View C X E X X X View B ...

Page 446: ...l 2 Lamp Housing Lens Gasket Lens Lens Screw 3 4 5 Fig 16 83 Oldsmobile Tail Lamp Installation View B 1 Lamp Housing 2 Rear End Panel 3 Housing Nut 4 Rear End Panel Molding Stud View C 1 Quarter Panel 2 Quarter Extension 3 Lamp Housing 4 Housing Nut 6 Housing Screw ...

Page 447: ...Outside Remove Socket Inside Rear Compartment Remove Retaining Screws Outside Remove Housing and Disassemble Remove From Outside Retaining Nuts In Rear Compartment Remove From Inside Remove From Outside Retaining Bolts Under Lens Lower Rear Bumper BODY TYPE A X X X A 35 55 X X X View A B X X X X C X X X View C X E X X X View B ...

Page 448: ...s Screw 2 Lens and Bezel Assembly 3 Lamp Housing 4 Lamp Housing Screw 5 Quarter Panel View B 1 Lamp Housing 2 Lamp Cover 3 Lamp Cover Screw 4 Spacer 5 Rear End Panel 6 Lamp Housing Nut View C 1 Rear End Molding and Lamp Housing Assembly 2 Molding Screw 3 Lamp Housing Nut 4 Rear End Inner Panel ...

Page 449: ...ousing Replacement METHOD Remove Lens Outside Remove Socket Inside Rear Compartment Remove Retaining Screws Outside Remove Housing and Disassemble Remove From Outside Retaining Nuts in Rear Compartment Remove From Inside Remove From Outside Retaining Bolts Under Lens Lower Rear Bumper BODY TYPE X X X ...

Page 450: ...ousing 2 Lamp Extension Nut 3 Lamp Extension Gasket Fig 16 85 Cadillac E Tail Lamp Installation 4 Lamp Extension 5 Lamp End Cap 6 Rear of Rear Fender Molding at Tail Lamp 7 Molding Screw 8 Lamp End Cap Screw 9 Lamp Housing Nut ...

Page 451: ...LIGHT RT BACK UP LIGHT O LI BACK UP LIGHT LT TAIL LIGHT STOP A DIRECTIONAL LIGHT LFUE FUEL GAUGE Fig 16 86 Body Wiring Circuit Diagram Chevrolet A Body DOME LAMP GROUND FUEL GAUGE FEED RIGHT STOP DIRECTIONA l LIGHT FEED LEFT STOP DIRECTIONAL LIGHT FEED BACK UP LIGHT FEED TAIL A LICENSE LIGHT FEED COLOR CODE No 1 2 6 7 13 20 21 22 29 COLOR BLACK WHITE BROWN DARK GREEN ORANGE YELLOW LIGHT GREEN TAN ...

Page 452: ... LIGHT INBOARD LT STOP A DIRECTIONAL LIGHT INBOARD LT BACK UP LIGHT CENTER 20 LT TAIL LIGHT OUTBOARD IT STOP A DIRECTIONAL LIGHT OUTBOARD Fig 16 88 Body Wiring Circuit Diagram Chevrolet B Styles COLOR CODE No 1 2 3 6 7 13 20 21 22 COLOR BLACK WHITE WHITE BLACK BROWN DARK GREEN ORANGE YELLOW LIGHT GREEN TAN COMPT LAMP FEED WIRE FUEL GAUGE FEED RT STOP DIRECTIONAL IK LT STOP DIRECTIONAL LIGHT FEED B...

Page 453: ...it Diagram Oldsmobile B Styles COLOR CODE No 1 2 3 6 7 13 20 21 22 COLOR BLACK WHITE WHITE BLACK BROWN DARKGREEN ORANGE YELLOW LIGHTGREEN TAN RT QUARTER CORNER LAMP BLANK BLANK COMPARTMENT LAMP FEED FUEL GAUGE FEED RT STOP ft DIRECTIONAL LAMP FEED IT STOP ft DIRECTIONAL LAMP FEEt BACK UP LAMP FEED TAIL ft LICENSE LAMP FEE DOME LAMP FEED DOME LAMPGROUND TO MOTOR DIVISION HARNESS CONNECTOR QUARTER C...

Page 454: ...ONAL LAMP FEE LT STOP DIRECTIONAL LAMP FEED TAIL A LICENSE LIOHT F LEFT QUARTER CORNER LAMP RT STOP DIRECTIONAL LIGHT OUTBOARD RT TAIL LIGHT OUTBOARD RT STOP DIRECTIONAL UGHT INBOARD RT TAIL LIGHT INBOARD RT BACK UP LIGHT y LICENSE LIGHT IT BACK UP LIGHT LT TAIL LIGHT INBOARD LT STOP A DIRECTIONAL LIGHT INBOARD LT TAIL LIGHT OUTBOARD STOP A DIRECTIONAL LIGHT OUTBOARD Fig 16 92 Body Wiring Circuit ...

Page 455: ...g charts the following in formation will be helpful when installing or remov ing exterior moldings 1 Screw locations the exact location for each screw is not shown or mentioned but when hidden the general location is indicated by naming the molding or other part which con ceals the screw and therefore must be re moved to gain access to the screw 2 When a molding is overlapped the overlapping moldi...

Page 456: ...ING BOLT AND CLIP ASSEMBLY B OUTER PANEL MOLDING ATTACHING NUT BATH TUB CLIP MOLDING OUTER PANEL OUTER PANEL W BASE CLIP WELD ON STUD MOLDING OUTER PANEL CLIP ROOF PANEL ROOF DRIP MOLDING ROOF DRIP MOLDING SCALP H 2291 Fig 17 1 Exterior Molding Attachments ...

Page 457: ...tached to the body opening by weld on studs or screws On all styles a projection on the clip engages the reveal molding flange retaining the molding between clip and body metal To disengage a molding from retaining clips use appropriate tool see Chart as shown in Figure 17 2 ENGAGE POINT BEHIND CLIP THIS SURFACE FLAT ON GLASS ROCK TOOL SLIGHTLY Fig 17 2 Usage of Reveal Molding Removal Tool Handle ...

Page 458: ... damaged or broken off use the following procedure 1 Drill a small hole in the panel adjacent to where original weld on stud was installed 2 Insert a self sealing screw through original clip and into outer panel Fig 17 3 Removal of Bath Tub Type Molding Clip ...

Page 459: ...w Frame Upper Scalp Series or Styles All All All 17 67 80 67 67 35 39 35 39 35 39 11 17 69 80 35 69 80 35 69 80 35 69 35 69 35 69 35 69 Screws X X X X Spring Self Re tained X X X X X X X X X Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Windshield Reveal Upper Windshield Reveal Side Windshield Header Side Windshield Revea...

Page 460: ... Lock Pillar Belt Reveal Series or Styles 35 11 39 69 17 17 67 35 35 35 35 80 80 80 Screws X Spring Self Re tained X Snap On Clips or Re tainers On Panel X X X X X X X X Snap On Clips On Molding X X Studs With Attach ing Nuts X X X X X Engages With Other Moldings Rear Quarter Belt Outer Reveal Rear Quarter Win dow Reveal Upper and Lower Corner Escutcheon Rear Quarter Win dow Reveal Upper and Lower...

Page 461: ...nishing Upper Rear Door Outer Panel Transfer Finishing Lower Rear Quarter Outer Panel Transfer Finishing Front Rear Quarter Outer Panel Transfer Finishing Upper Series or Styles 80 80 13600 13600 13600 13800 13635 80 13617 39 67 69 All 13835 13835 13835 13835 13835 13835 Screws X X X X X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X X X X X X Snap On Clips On Moldi...

Page 462: ...ear End Panel Emblem and or Name Plate Rear End Panel Upper Rear End Panel Lower Back Window Reveal Upper Back Window Reveal Lower Back Body Opening Upper Reveal Series or Styles 13835 13835 13835 13835 11 11 13400 13800 Except 35 and 80 Styles 13600 All 13600 13800 13400 13600 13800 All Except 35 67 All Except 35 67 35 Screws X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel ...

Page 463: ...ages With Other Moldings Remove Hardware Or Trim 57 58 59 60 61 62 Back Body Opening Side Reveal Tailgate Outer Panel Emblem and or Name Plate Tailgate Outer Panel Upper Tailgate Outer Panel Lower Tailgate Outer Panel Side Tailgate Belt Finishing 35 35 80 13635 80 13835 13635 80 13835 13635 80 13835 80 Tailgate Outer Panel Side Tailgate Outer Panel Side Back Body Opening Pinchweld Finishing Lace T...

Page 464: ...17 10 EXTERIOR MOLDINGS Fig 17 4 Chevrolet A l l Styles Fig 17 5 Chevrolet A 17 Styles ...

Page 465: ...EXTERIOR MOLDINGS 17 11 Fig 17 6 Chevrolet A 67 Styles 3 2 1 8 9 18 35 36 2567 Fig 17 7 Chevrolet A 39 Styles ...

Page 466: ...17 12 EXTERIOR MOLDINGS 3 2 1 11 12 13 14 15 10 16 Fig 17 8 Chevrolet A 69 Styles 3 11 2 1 7 1 2 1 3 1 4 15 16 8 22 17 9 23 24 Fig 17 9 Chevrolet A 35 Styles Less Wood Grain ...

Page 467: ...EXTERIOR MOLDINGS 17 13 3 11 2 1 7 12 13 14 15 16 8 22 17 23 24 9 25 44 37 38 39 40 45 41 42 34 46 36 2570 Fig 17 10 Chevrolet 13835 Style 3 11 4 2 1 10 12 26 27 28 Fig 17 11 Chevrolet A 80 Styles ...

Page 468: ...17 14 EXTERIOR MOLDINGS 19 20 20 19 49 53 52 50 51 49 2572 Fig 17 12 Chevrolet 13200 13400 13600 Styles Except 35 Styles Fig 17 13 Chevrolet 13800 Styles Except 35 Styles ...

Page 469: ...EXTERIOR MOLDINGS 17 15 61 59 60 58 58 2573 Fig 17 14 Chevrolet A 35 Styles ...

Page 470: ... 11 39 69 87 35 45 47 35 45 47 11 35 45 69 11 35 45 69 11 35 45 69 All 16647 Screws X X X X X X Spring Self Re tained X X X X X X Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Windshield Reveal Side Windshield Reveal Lower Windshield Pillar Finishing Wind shield Upper Reveal Windshield Pillar Drip Windshield Pillar Drip R...

Page 471: ... Rear Door Outer Panel Rear Quarter Outer Panel Front of Rear Wheel Opening Series or Styles 35 45 69 35 45 69 35 45 11 11 16647 35 45 35 45 35 45 11 39 47 69 87 67 15600 16400 16639 16647 15600 16400 16639 15611 15669 15635 45 Rt 15635 45 Lt 16400 16639 87 Screws X X X X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X X X X X X X X X X X Snap On Clips On Molding X Studs...

Page 472: ...Quarter Outer Panel Transfer Finishing Upper Front of Rear Wheel Opening Transfer Finishing Lower Rear of Rear Wheel Opening Transfer Finishing Lower Rear Quarter Outer Panel Transfer Finishing Rear Vertical Series or Styles 16635 45 16800 16400 16639 47 16800 15400 15600 16400 16639 47 16635 45 16635 45 16635 45 16635 45 16635 45 16635 45 16635 45 16635 45 Screws X X X X X X X Spring Self Re tain...

Page 473: ...ing Upper Rear Compartment Lid Outer Panel Emblem Rear Compartment Lid Outer Panel Name Plate Tailgate Outer Panel Emblem Tailgate Outer Panel Name Plate Series or Styles 15600 16400 16600 16800 Except 35 45 16635 45 35 45 All Except 35 45 67 All Except 35 45 67 All Except 35 45 67 35 45 35 45 35 45 35 45 35 45 15600 16400 16600 16800 35 45 16635 45 All Except 35 45 All Except 35 45 35 45 35 45 Sc...

Page 474: ...17 20 EXTERIOR MOLDINGS 2 1 4 10 11 7 12 18 19 24 13 26 2574 Fig 17 15 Chevrolet B ll Styles 30 31 31 32 Fig 17 16 Chevrolet B 87 Styles ...

Page 475: ...EXTERIOR MOLDINGS 17 21 3 1 2 4 8 9 33 24 13 26 14 20 29 31 2577 Fig 17 17 Chevrolet 16647 Styles Fig 17 18 Chevrolet B 67 Styles ...

Page 476: ...17 22 EXTERIOR MOLDINGS 13 26 33 24 31 32 2576 Fig 17 19 Chevrolet B 39 Styles 3 10 4 1 2 1 1 7 12 15 16 13 26 26 27 27 29 28 31 32 2575 Fig 17 20 Chevrolet B 69 Styles ...

Page 477: ... 2 1 1 1 2 1 5 1 6 1 7 2 2 2 1 8 9 23 52 13 26 26 27 27 29 28 31 32 2580 Fig 17 21 Chevrolet B 35 45 Styles Less Wood Grain 3 1 2 4 10 1 1 12 15 16 17 22 21 8 9 23 13 34 35 36 37 39 38 30 40 41 2581 Fig 17 22 Chevrolet 16635 45 Styles ...

Page 478: ...17 24 EXTERIOR MOLDINGS Fig 17 23 Chevrolet 15400 15600 Styles Except 35 45 Styles 42 46 47 53 56 46 42 2584 Fig 17 24 Chevrolet 16400 16800 Styles Except 35 45 Styles ...

Page 479: ...EXTERIOR MOLDINGS 17 25 Fig 17 25 Chevrolet 16600 Styles Except 35 45 Styles 44 51 50 54 58 Fig 17 26 Chevrolet B 35 45 Styles Less Wood Grain ...

Page 480: ...17 26 EXTERIOR MOLDINGS 43 49 50 48 49 44 2586 Fig 17 27 Chevrolet 16635 45 Styles ...

Page 481: ...67 Styles 67 Styles 37 Styles Optional 67 Styles All Optional 12600 Optional 37 Styles 37 Styles 37 Styles Screws X X X X X X X Spring Self Re tained X X Snap On Clips or Re tainers On Panel X X X X X X Snap On Clips On Molding X SERIES Studs With Attach ing Nuts X X Engages With Other Moldings Windshield Reveal Side Windshield Reveal Lower Windshield Pillar Drip Molding Scalp Escutcheon Windshiel...

Page 482: ...17 28 EXTERIOR MOLDINGS 3 4 2 1 8 5 Fig 17 28 Chevrolet F 37 67 Styles Fig 17 29 Chevrolet F 37 67 Styles ...

Page 483: ...All All All 11637 69 11837 11635 11635 11635 37 37 37 11 69 37 optional 11411 11411 Screws X X X X Spring Self Re tained X X X X Snap On Clips or Re tainers On Panel X X Snap On Clips On Molding X X Studs With Attach ing Nuts X Engages With Other Moldings Overlaps the Upper and Lower Wind shield Reveal Molding Windshield Pillar Drip Windshield Pillar Drip and Roof Drip Molding Scalp Rear Roof Drip...

Page 484: ...ow Reveal Lower Back Body Opening Reveal Upper Back Body Opening Reveal Side Series or Styles 35 35 35 11600 11837 11635 69 11600 11837 11837 11837 All All Except 35 All Except 35 All Except 35 35 35 Screws X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X X X X X X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X Engages With Other Moldings Rear Quarter...

Page 485: ...Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Remove Hardware Or Trim 30 31 32 33 34 Back Body Opening Reveal Upper Corner Escutcheon Tailgate Outer Panel Emblem Tailgate Outer Panel Molding and Emblem Assembly Rear Compartment Lid Outer Panel Emblem Rear Compartment Lid Outer Panel Molding and Emblem Assembly 35 11435 11635 11411 69 11637 69 11837 Tailgate Trim Assembly ...

Page 486: ...17 32 EXTERIOR MOLDINGS Fig 17 30 Chevrolet X l l Styles 3 4 2 1 18 18 21 20 22 23 2556 Fig 17 31 Chevrolet X 37 Styles ...

Page 487: ...EXTERIOR MOLDINGS 17 33 Fig 17 32 Chevrolet X 69 Styles 3 2 1 4 15 16 7 17 2558 Fig 17 33 Chevrolet X 35 Styles ...

Page 488: ...17 34 EXTERIOR MOLDINGS Fig 17 34 Chevrolet 11400 11600 11800 Styles Except 35 Styles Fig 17 35 Chevrolet X 35 Styles ...

Page 489: ...onal Back Window Reveal Upper Back Window Reveal Side Back Window Reveal Lower Series or Styles All All 10500 All All All All 10500 10500 10500 10500 10500 39 Styles All 37 Styles 39 Styles 37 Styles 39 Styles Screws X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X X X X X X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X X X Engages With Other Moldings Wi...

Page 490: ...tained Snap On Clips or Re tainers On Panel Snap On Clips On Molding Studs With Attach ng Nuts Engages With Other Moldings Remove Hardware Or Trim 17 18 19 20 21 Rear of Rear Quarter Rear of Rear Quarter Finishing Engine Compartment Lid Engine Compartment Lid Name Plate Rear End Panel All 10500 10500 All 10500 Rear of Rear Quarter Molding Rear of Rear Quarter Finishing ...

Page 491: ...EXTERIOR MOLDINGS 17 37 Fig 17 36 Chevrolet li Z 37 Styles Fig 17 37 Chevrolet Z S Styles ...

Page 492: ...17 38 EXTERIOR MOLDINGS Fig 17 38 Chevrolet Z 37 39 Styles Fig 17 39 Chevrolet Z 37 39 Styles ...

Page 493: ...eal Center Pillar Scalp Series or Styles All All All 07 17 39 67 67 67 39 39 39 07 17 07 35 69 07 35 69 07 35 69 07 17 39 67 69 35 69 Screws X X X X X Spring Self Re tained X X X X X X X Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Windshield Reveal Upper Windshield Reveal Side Windshield Header Side Windshield Reveal Up...

Page 494: ...cheon Rear Quarter Win dow Reveal Upper Series or Styles 35 69 35 69 35 39 69 07 07 07 17 67 39 69 Optional 39 Optional 07 17 Optional 07 17 Optional 67 35 35 Screws X X X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X X Engages With Other Moldings Rear Door Window Frame Upper Scalp Rear Door Window Frame R...

Page 495: ...r Front Lt Side Gas Tank Filler Door Transfer Finishing Rear Quarter Outer Panel Transfer Finishing Upper Rear Lt Side Rear Quarter Outer Panel Transfer Finishing Rear Vertical PONTIAC Series or Styles 35 35 24200 23935 23935 23935 23935 23935 23935 23935 23935 23935 J A BODIES 23000 AND 24000 SERIES FIGURES 17 40 THROUGH 17 49 Screws X X X X X X X Spring Self Re tained Snap On Clips or Re tainers...

Page 496: ...cal Rear of Rear Quarter Outer Panel Rear Compartment Lid Outer Panel Rear Compartment Lid Outer Panel Name Plate PONTIAC Series or Styles 23935 23935 23935 23935 23700 24200 23500 23700 24200 23700 24200 23300 23739 23707 17 67 All Except 35 All Except 35 23700 24200 A BODIES 23000 AND 24000 SERIES FIGURES 17 40 THROUGH 17 49 Screws X X X X X X Spring Self Re tained Snap On Clips or Re tainers On...

Page 497: ...C Series or Styles 23300 23500 23700 Except 35 07 17 69 39 39 07 17 69 39 39 35 35 35 35 35 23935 23935 23935 A BODIES 23000 AND 24000 SERIES FIGURES 17 40 THROUGH 17 49 Screws X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X Snap On Clips On Molding X X X Studs With Attach ing Nuts X X X X X X Engages With Other Moldings Back Window Reveal Side Back Window Reveal Upper...

Page 498: ...17 44 EXTERIOR MOLDINGS 3 4 2 1 11 12 10 14 13 20 21 22 25 26 Fig 17 40 Pontiac A 07 Styles 3 4 2 1 5 6 14 Fig 17 41 Pontiac A 67 Stylt ...

Page 499: ...EXTERIOR MOLDINGS 17 45 3 4 2 1 14 7 19 8 9 50 23 46 47 48 2589 Fig 17 42 Pontiac A 39 Styles 3 2 1 11 12 13 15 16 17 Fig 17 43 Pontiac A 69 Styles ...

Page 500: ... EXTERIOR MOLDINGS 3 2 1 11 12 13 15 16 17 18 28 29 30 Fig 17 44 Pontiac A 35 Styles Less Wood Grain 3 2 1 11 12 13 15 16 17 18 28 29 30 31 33 34 35 36 44 38 42 39 40 43 45 2592 Fig 17 45 Pontiac 23935 Style ...

Page 501: ...EXTERIOR MOLDINGS 17 47 Fig 17 46 Pontiac 23300 23500 23700 Styles Except 35 Styles 25 52 f 26 i k 58 1 i 5 56 A O j 3 26 25 IVY Aq 5 7 jA I 4 2594 Fig 17 47 Pontioc 24200 Styles ...

Page 502: ...17 48 EXTERIOR MOLDINGS Fig 17 48 Pontiac A 35 Styles Less Wood Grain Fig 17 49 Pontiac 23935 Styles ...

Page 503: ... Except 67 67 67 39 69 87 35 45 57 35 45 57 26239 87 11 35 45 69 11 35 45 69 11 35 45 69 All Except 26657 Screws X X X X X Spring Self Re tained X X X X X X Snap On Clips or Re tainers On Panel X X Snap On Clips On Molding Studs With Attach ing Nuts X Engages With Other Moldings Windshield Reveal Side Windshield Side Reveal Windshield Reveal Upper and Sides Windshield Pi Mar Finishing Windshield P...

Page 504: ...uter Panel PONTIAC Series or Styles 26600 35 45 69 35 45 69 35 45 11 11 26600 57 87 57 87 11 39 69 67 35 45 35 45 35 45 All Except 25635 45 B BODIES 25000 AND 26000 SERIES FIGURES 17 50 THROUGH 17 66 Screws X X X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X X X X X X X Snap On Clips On Molding X Studs With Attach ing Nuts X X Engages With Other Moldings Front Door Win...

Page 505: ...oor Outer Panel Upper Insert Front Door Outer Panel Transfer Finishing Lower Rear Door Outer Panel Transfer Finishing Upper Rear Door Outer Panel Upper Insert Rear Door Outer Panel Transfer Finishing Lower Series or Styles All Except 25635 45 25200 25600 Except 25635 45 26200 25635 45 26200 26600 All Except 35 45 26245 All All All 25635 45 25635 45 25635 45 25635 45 25635 45 25635 45 Screws X X X ...

Page 506: ...Lower Back Body Pi Mar Belt Reveal Optional PONTIAC Series or Styles 25635 45 25635 45 25635 45 25635 45 All Except 35 45 67 All Except 35 45 67 All Except 35 45 67 35 45 35 45 35 45 35 45 35 45 25235 45 25635 45 26245 35 45 B BODIES 25000 AND 26000 SERIES FIGURES 17 50 THROUGH 17 66 Screws X X X X X X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X Snap On Clips On Mo...

Page 507: ...ips On Molding Studs With Attach ing Nuts Engages With Other Moldings Remove Hardware Or Trim 58 59 60 61 62 Tai Igate Outer Panel Transfer Finishing Tailgate Outer Panel Insert Rear End Panel Lower Rear End Panel Upper Rear End Panel 63 Rear End Panel Lower Molding Escutcheon 25635 45 25635 45 25600 25200 25600 26200 26600 25600 Tailgate Outer Panel Insert Rear End Panel Lower Molding Escutcheon ...

Page 508: ...17 54 EXTERIOR MOLDINGS 3 11 4 2 1 12 13 20 19 14 29 31 2597 Fig 17 50 Pontiac B l l Styles Fig 17 51 Pontiac 25287 25687 Styles ...

Page 509: ...EXTERIOR MOLDINGS 17 55 3 4 2 1 14 29 32 10 24 2603 Fig 17 52 Pontiac 26287 Styles Fig 17 53 Pontiac 25267 Styles ...

Page 510: ...17 56 EXTERIOR MOLDINGS 3 5 2 1 6 14 29 32 33 37 2 6 0 4 Fig 17 54 Pontiac 26267 Styles Fig 17 55 Pontiac 26657 Styles ...

Page 511: ...EXTERIOR MOLDINGS 17 57 Fig 17 56 Pontiac 26667 Styles Fig 17 57 Pontiac 25239 25639 Styles ...

Page 512: ...17 58 EXTERIOR MOLDINGS 3 4 2 1 10 24 14 29 30 32 33 37 2602 Fig 17 58 Pontiac 26239 Styles 3 11 4 2 1 12 7 13 16 17 Fig 17 59 Pontiac B 69 Styli ...

Page 513: ...TERIOR MOLDINGS 17 59 3 11 4 2 1 8 12 13 16 17 18 27 26 U 29 30 9 28 31 2607 Fig 17 60 Pontiac 25235 45 Styles 3 1 1 4 2 1 8 12 13 16 17 18 26 17 14 29 30 32 9 28 33 37 2609 Fig 17 61 Pontiac 26245 Styles ...

Page 514: ...17 60 EXTERIOR MOLDINGS 3 11 4 2 1 12 8 13 16 17 18 26 27 9 28 14 40 38 39 43 41 42 46 44 45 33 47 2 608 Fig 17 62 Pontiac 25635 45 Styles Fig 17 63 Pontiac 25200 25600 Styles Except 35 45 Styles ...

Page 515: ...EXTERIOR MOLDINGS 17 61 23 23 48 35 50 Fig 17 64 Pontiac 26200 26600 Styles Except 45 Styles 52 54 51 53 Fig 17 65 Pontiac 25235 45 25635 45 Styles ...

Page 516: ...17 62 EXTERIOR MOLDINGS Fig 17 66 Pontiac 26245 Styles ...

Page 517: ...ies or Styles All All All 07 17 39 67 69 67 67 35 39 55 65 35 39 55 65 35 39 55 65 07 17 69 07 35 55 65 69 07 35 55 65 69 07 35 55 65 69 All 35 55 65 69 Screws X X X X X Spring Self Re tained X X X X X X X Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Windshield Reveal Upper Windshield Reveal Side Windshield Header Side W...

Page 518: ...ar Quarter Win dow Reveal Upper Series or Styles 35 55 65 69 35 55 65 69 35 55 65 All 07 07 07 17 67 39 69 39 Optional 07 17 07 17 67 35 35 55 65 Screws X X X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X X Engages With Other Moldings Rear Door Window Frame Upper Scalp Rear Door Window Frame Rear Scalp Rea...

Page 519: ...Front Skylight Front Reveal Series or Styles 35 55 65 35 33600 33800 33600 33800 33617 67 33839 69 33807 17 67 33807 17 67 33800 33800 33807 17 67 Optional 33800 55 65 55 65 Screws X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X X X X X Engages With Other Moldings Rear Quarter Win dow Reveal Upper and Lo...

Page 520: ...or Outer Panel Transfer Finishing Lower Rear Quarter Outer Panel Transfer Finishing Front Front of Rear Wheel Opening Outer Panel Transfer Finishing Rear of Rear Wheel Opening Outer Panel Transfer Finishing Upper Series or Styles 55 65 55 65 55 65 55 65 55 65 55 65 55 65 33855 65 33855 65 33855 65 33855 65 33855 65 33855 65 33855 65 Screws X X X X X X Spring Self Re tained Snap On Clips or Re tain...

Page 521: ...er Escutcheon Rear Roof Panel Rear Reveal Back Body Opening Upper Reveal Back Body Opening Side Reveal Series or Styles 33855 65 33435 All All All 07 17 69 39 39 07 17 69 39 39 55 65 35 55 65 35 55 65 Screws X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X Snap On Clips On Molding X Studs With Attach ing Nuts X X X X X Engages With Other Moldings Back Window Reveal Side...

Page 522: ...Pillar Belt Finishing Tailgate Window Lower Reveal Tailgate Outer Panel Transfer Finishing Lower Tailgate Outer Panel Transfer Finishing Side Tailgate Outer Panel Upper Side Tailgate Outer Panel Upper Center Tailgate Outer Panel Lower Tailgate Outer Panel Name Plate 55 65 35 55 65 33855 65 33855 65 Rear Quarter Win dow Reveal Rear 33435 65 33635 33435 65 33635 33635 35 55 65 Tailgate Window Lower ...

Page 523: ...EXTERIOR MOLDINGS 17 69 3 2 4 1 11 12 10 13 20 21 22 25 26 14 32 32 3 4 3 5 3 9 3 6 37 2614 Fig 17 67 Oldsmobile A 07 Styles 32 14 35 34 39 36 37 Fig 17 68 Oldsmobile A 67 Styles ...

Page 524: ... 70 EXTERIOR MOLDINGS 3 4 1 2 7 8 9 40 23 14 32 32 19 33 33 34 37 38 2615 Fig 17 69 Oldsmobile A 39 Styles 3 1 1 4 2 1 10 12 13 15 16 17 40 23 14 32 32 19 33 33 34 37 2616 Fig 17 70 Oldsmobile A 69 Styles ...

Page 525: ... 7 17 18 8 28 30 9 29 31 If 14 32 13 15 16 19 33 37 58 2618 Fig 17 71 Oldsmobile A 35 Styles 3 1 4 1 2 11 7 1 2 1741 44 43 42 45 8 9 18 46 47 48 29 49 30 51 50 13 15 16 19 52 53 54 55 37 56 38 57 2619 Fig 17 72 Oldsmobile A 55 65 Styles ...

Page 526: ...17 72 EXTERIOR MOLDINGS 25 26 65 63 63 65 26 25 59 64 61 2620 Fig 17 73 Oldsmobile 33400 33600 33800 Except 35 55 65 Styles Fig 17 74 Oldsmobile A 35 Styles ...

Page 527: ...EXTERIOR MOLDINGS 17 73 69 49 68 48 66 67 48 68 49 69 IQLPSMOBILEI 72 71 76 70 76 72 2622 Fig 17 75 Oldsmobile A 55 65 Styles ...

Page 528: ...439 57 38439 57 35439 38669 69 Except 38000 Series 69 Except 38000 Series 69 Except 38000 Series All Screws X X X X X X Spring Self Re tained X X X X X X Snap On Clips or Re tainers On Panel X X Snap On Clips On Molding Studs With Attach ng Nuts X Engages With Other Moldings Windshield Reveal Side Windshield Reveal Lower Windshield Reveal Side Windshield Pillar Finishing Wind shield Reveal Upper W...

Page 529: ...r Styles All 38469 38669 69 Except 38000 Series 69 Except 38000 Series 39 69 57 67 87 87 All 38469 38669 38469 38669 67 35439 87 35639 67 69 87 38000 Screws X X X X X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding X Studs With Attach ing Nuts X X X X X Engages With Other Moldings Front Door Window Belt Reveal at Vent Rear Door Window Frame Upper...

Page 530: ... Side Rear Compartment Lid Outer Panel Center Series or Styles 35439 35639 69 38000 35487 35667 87 35439 35639 69 35400 35600 35800 All 35800 38000 All All Except 35069 Styles All All 35000 35400 35600 35800 38000 38000 Screws X X X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X X X X X X X X X X X Engages ...

Page 531: ...EXTERIOR MOLDINGS 17 77 3 4 2 1 7 21 22 14 15 26 20 28 29 30 2625 Fig 17 76 Oldsmobile 35687 Styles 3 4 2 1 7 21 22 14 15 26 20 28 29 30 2626 Fig 17 77 Oldsmobile 35487 Styles ...

Page 532: ...17 78 EXTERIOR MOLDINGS 3 2 1 6 5 15 Fig 17 78 Oldsmobile 35667 Styles Fig 17 79 Oldsmobile 35867 Styles ...

Page 533: ...EXTERIOR MOLDINGS 17 79 3 4 2 1 7 15 19 14 26 27 28 29 30 2623 Fig 17 80 Oldsmobile 35639 Styles 3 4 2 1 7 10 22 14 15 26 19 27 28 29 30 2624 Fig 17 81 Oldsmobile 35439 Styles ...

Page 534: ...17 80 EXTERIOR MOLDINGS 3 4 2 1 7 Fig 17 82 Oldsmobile 35839 Styles 3 1 1 4 2 1 7 12 13 17 18 14 15 26 19 27 28 29 Fig 17 83 Oldsmobile 35669 Styles ...

Page 535: ...EXTERIOR MOLDINGS 17 81 3 1 1 4 2 1 7 12 13 17 18 Fig 17 84 Oldsmobile 35869 Styles 3 4 2 1 9 22 14 15 26 20 30 31 2633 Fig 17 85 Oldsmobile 38457 Styles ...

Page 536: ...17 82 EXTERIOR MOLDINGS 3 5 2 1 6 14 15 26 20 30 31 2634 Fig 17 86 Oldsmobile 38467 Styles 3 4 2 1 9 22 14 26 15 27 19 30 31 2632 Fig 17 87 Oldsmobile 38439 Styles ...

Page 537: ...EXTERIOR MOLDINGS 17 83 3 4 2 1 7 16 10 22 23 24 14 15 26 19 27 30 31 2635 Fig 17 88 Oldsmobile 38469 38669 Styles Fig 17 89 Oldsmobile 35400 35600 Styles ...

Page 538: ...17 84 EXTERIOR MOLDINGS Fig 17 90 Oldsmobile 35800 Styles 22 33 38 39 33 22 38 35 2638 Fig 17 91 Oldsmobile 38400 38600 Styles ...

Page 539: ...E BODIES 39000 FIGURES 17 92 AND 17 93 Series or Styles All All All All All All All All Optional All All All All All Screws X X X X Spring Self Re tained X X Snap On Clips or Re tainers On Panel X X X X X X X Snap On Clips On Molding X X SERIES Studs With Attach ing Nuts X X Engages With Other Moldings Windshield Reveal Upper Windshield Reveal Side Windshield Pillar Drip Molding Scalp Roof Drip Mo...

Page 540: ...17 86 EXTERIOR MOLDINGS Fig 17 92 Oldsmobile 39487 39687 Styles Fig 17 93 Oldsmobile 39487 39687 Styles ...

Page 541: ...9 55 65 35 39 55 65 07 17 69 07 35 55 65 69 07 35 55 65 69 07 35 55 65 69 All 35 55 65 69 A BODIES 43000 AND 44000 SERIES FIGURES 17 94 THROUGH 17 103 Screws X X X X X Spring Self Re tained X X X X X X X Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Windshield Reveal Upper Windshield Reveal Side Windshield Header Side Win...

Page 542: ...69 35 55 65 69 35 55 65 All 07 07 07 17 67 39 69 39 Optional 07 17 07 17 67 35 35 55 65 A BODIES 43000 AND 44000 SERIES FIGURES 17 94 THROUGH 17 103 Screws X X X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X X Engages With Other Moldings Rear Door Window Frame Upper Scalp Rear Door Window Frame Rear Scalp ...

Page 543: ...35 All All 43000 Except 43435 43635 Lt Side 44439 44407 17 67 All All 44400 44800 43435 43635 Lt Side 43435 43635 Lt Side 43435 43635 Lt Side All A BODIES 43000 AND 44000 SERIES FIGURES 17 94 THROUGH 17 103 Screws X X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X X X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X X X X Engages With Other Moldings Rea...

Page 544: ...ransfer Finishing Lower Rear Door Outer Panel Transfer Finishing Upper Rear Door Outer Panel Transfer Finishing Lower Rear Quarter Outer Panel Transfer Finishing Front Vertical Rear of Rear Quarter Outer Panel Series or Styles 55 65 55 65 55 65 55 65 55 65 55 65 55 65 55 65 55 65 44855 65 44855 65 48855 65 44855 65 44855 65 All Screws X X X X X Spring Self Re tained Snap On Clips or Re tainers On ...

Page 545: ...ow Reveal Lower Corner Escutcheon Rear Roof Panel Rear Reveal BUICK Series or Styles 44855 65 Lt Side 44855 65 Lt Side 44855 65 Lt Side 44855 65 Rt Side 44855 65 All All 07 17 69 39 39 07 17 69 39 39 55 65 A BODIES 43000 AND 44000 SERIES FIGURES 17 94 THROUGH 17 103 Screws X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X X X X Snap On Clips On Molding X Studs With Attac...

Page 546: ...r Moldings Remove Hardware Or Trim 70 71 72 73 74 75 76 Back Body Opening Upper Reveal Back Body Opening Side Reveal Back Body Pillar Belt Finishing Tailgate Window Lower Reveal Tailgate Outer Panel Lower Tailgate Outer Panel Upper Tailgate Outer Panel Name Plate 35 55 65 35 55 65 55 65 35 55 65 35 55 65 35 55 65 35 55 65 Back Body Opening Side Reveal Tailgate Win dow Glass Run Channel Back Body O...

Page 547: ...EXTERIOR MOLDINGS 17 93 3 11 4 2 1 10 12 13 20 21 25 26 14 32 22 34 36 42 2641 Fig 17 94 Buick 43407 Style 3 1 1 4 2 1 10 12 13 20 21 22 25 32 14 42 2642 Fig 17 95 Buick 44407 44607 Styles ...

Page 548: ...17 94 EXTERIOR MOLDINGS 3 4 2 1 5 6 14 Fig 17 96 Bu ck A 67 Styles 3 4 2 1 8 9 23 24 14 32 19 33 35 37 38 42 2644 Fig 17 97 Buick A 39 Styles ...

Page 549: ...EXTERIOR MOLDINGS 17 95 3 1 1 4 2 1 10 12 13 15 16 17 23 14 32 19 33 36 34 42 2643 Fig 17 98 Buick A 69 Styles 3 11 4 2 1 7 12 1315 16 17 8 28 18 30 29 9 36 39 40 41 42 2646 Fig 17 99 Buick A 35 Styles ...

Page 550: ...MOLDINGS 3 114 2 1 12 7 13 15 16 17 46 44 45 47 8 9 18 30 48 49 29 14 52 53 19 54 55 56 36 58 59 60 38 42 62 2647 Fig 17 100 Buick A 55 65 Styles Fig 17 101 Buick 43400 43600 44400 44600 Styles Except 35 55 65 Styles ...

Page 551: ...EXTERIOR MOLDINGS 17 97 Fig 17 102 Buick A 35 Styles Fig 17 103 Buick A 55 65 Styles ...

Page 552: ... 69 Except 48000 Series 69 Except 48000 Series 69 Except 48000 Series All All Screws X X X X X X X Spring Self Re tained X X X X X X Snap On Clips or Re tainers On Panel X X Snap On Clips On Molding Studs With Attach ng Nuts Engages With Other Moldings Windshield Reveal Side Windshield Reveal Lower Windshield Reveal Side Windshield Pillar Drip Windshield Pillar Drip Roof Drip Molding Front Scalp W...

Page 553: ...n Rear Wheel Opening Rear of Rear Wheel Opening Series or Styles 48269 48469 69 Except 48000 69 Except 48000 39 69 57 67 87 87 All 48269 48469 67 48000 48000 48000 45000 B C Screws X X X X X X X X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding X Studs With Attach ing Nuts X X X X X X Engages With Other Moldings Rear Door Window Frame Upper Scalp...

Page 554: ...mpartment Lid Outer Panel Name Plate Rear Compartment Lid Outer Panel Emblem BUICK B CI BODIES 45000 46000 AND 48000 SERIES FIGURES 17 104 THROUGH 17 113 Series or Styles All 48000 46000 48000 46000 48000 46000 48000 All All All 48200 48400 48200 48400 All All Except 48000 Screws X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding Studs With Attach ng Nu...

Page 555: ...EXTERIOR MOLDINGS 17 101 3 4 2 1 13 14 19 3122 32 27 33 28 29 2653 Fig 17 104 Buick B 87 Styles 3 2 1 9 5 14 19 31 27 32 33 28 29 2654 Fig 17 105 Buick B 6711 Styles ...

Page 556: ...17 102 EXTERIOR MOLDINGS 3 4 2 1 I 13 14 18 31 27 32 33 28 29 2651 Fig 17 106 Buick B 39 Styles 3 4 2 1 1 1 6 12 16 17 21 13 14 18 31 32 27 33 28 29 2652 Fig 17 107 Buick B Styles ...

Page 557: ...EXTERIOR MOLDINGS 17 103 3 4 V 1 n 3 14 7 i 8 30 21 25 1 1 26 9 31 32 33 28 29 2 6 5 7 Fig 17 108 Buick C 5711 Styles 3 2 1 9 5 25 31 32 33 28 29 Fig 17 109 Buick 48467 Styles ...

Page 558: ...17 104 EXTERIOR MOLDINGS 3 4 2 1 8 30 21 25 13 U 18 24 31 32 33 28 29 2655 Fig 17 UO Buick C 39 Styles 3 4 2 1 6 30 21 22 13 14 18 24 31 32 25 33 28 29 2656 Fig 17 111 Buick 0 69 Styl ...

Page 559: ...EXTERIOR MOLDINGS 17 105 Fig 17 112 Buick B Styles Fig 17 113 Buick C Styles ...

Page 560: ...ing Rear Wheel Opening Rear Quarter Outer Panel Name Plate Series or Styles All All All All All All All Optional Optional Optional Optional All All All All Screws X X X X X Spring Self Re tained X X Snap On Clips or Re tainers On Panel X X X X X Snap On Clips On Molding X X Studs With Attach ng Nuts X X X X X Engages With Other Moldings Windshield Reveal Upper Windshield Reveal Side Windshield Pil...

Page 561: ... Panel Snap On Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Remove Hardware Or Trim 16 Back Window Reveal Upper 17 Back Window Reveal Side 18 Back Window Reveal Lower 19 Rear Compartment Lid Outer Panel Name Plate 20 Rear Compartment Lid Outer Panel 21 Rear of Rear Quarter Outer Panel All All All All All All Back Window Reveal Upper Back Window Reveal Side X Tail Lamp As...

Page 562: ...17 108 EXTERIOR MOLDINGS 3 4 2 1 6 5 11 8 9 10 Fig 17 114 Buick 49487 Styles Fig 17 115 Buick 49487 Styles ...

Page 563: ...169 68169 Screws X X X X X Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X X X Snap On Clips On Molding Studs With Attach ing Nuts X X Engages With Other Moldings Windshield Reveal Side Windshield Reveal Lower Windshield Side Reveal Windshield Pillar Finishing Wind shield Reveal Upper Windshield Pillar Drip Windshield Pillar Drip Roof Drip Molding Front Scalp Roof Panel Cover ...

Page 564: ...069 68169 68169 68269 68369 68347 49 69 68369 68369 67 All All 49 69 47 67 68200 68300 Screws X X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X Snap On Clips On Molding X Studs With Attach ing Nuts X X X X X X X Engages With Other Moldings Rear End Belt Cover Finish Rear Quarter Belt Reveal Rear Quarter Belt Reveal Corner Escutcheon Rear Quarter Win dow Belt Reveal Fro...

Page 565: ... THROUGH 17 122 Series or Styles 68200 68300 68247 68347 67 68249 69 68349 69 All 68069 68169 68069 68169 68069 68169 All All All 68200 68300 68069 68169 All 68069 68169 All Screws X X X X X X Spring Self Re tained Snap On Clips or Re tainers On Panel X X X X X X X Snap On Clips On Molding X X Studs With Attach ing Nuts X X X X X X Engages With Other Moldings Rear of Rear Wheel Opening Rear of Rea...

Page 566: ...17 112 EXTERIOR MOLDINGS 3 1 1 0 2 1 1 12 8 9 1 3 1 4 15 4 21 22 29 28 30 2663 Fig 17 116 Cadillac 68069 68169 Styles 17 21 22 25 24 2666 Fig 17 117 Cadillac 68247 68347 Styles ...

Page 567: ...EXTERIOR MOLDINGS 17 113 JUTCA 21 22 25 24 20 27 28 2667 Fig 17 118 Cadi Mac 68367 Styles 3 2 4 21 25 22 26 23 27 28 2664 Fig 17 119 Cadillac 68249 68349 Styli ...

Page 568: ...17 114 EXTERIOR MOLDINGS 3 2 1 4 16 7 17 18 19 21 22 25 23 26 2665 Fig 17 120 Cadillac 68269 68369 Styles 15 13 37 36 35 30 31 32 33 35 37 13 15 38 32 31 30 2669 Fig 17 121 Cadillac 68069 68169 Styles ...

Page 569: ...EXTERIOR MOLDINGS 17 115 Fig 17 122 Cadillac 68200 68300 Styles ...

Page 570: ...les All All All All All All All All All AM All All All All All Screws X X X X X X X X X D BODIES 69700 SERIES FIGURE 17 123 Spring Self Re tained X X X Snap On Clips or Re tainers On Panel X X Snap On Clips On Molding Studs With Attach ing Nuts X X Engages With Other Moldings Windshield Reveal Side Windshield Reveal Lower Front Door Window Frame Front Reveal Front Door Window Frame Upper Reveal Re...

Page 571: ...e tainers On Panel Snap On Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Remove Hardware Or Trim 16 17 18 19 20 Rear Door Window Belt Reveal Front Door Outer Panel Rear Door Outer Panel Rear Quarter Outer Panel Rear Quarter Outer Panel Emblem All All All All Rear Door Trim Pad X Rear Quarter Trim Pad Rear Compartment Side Trim RearCompart ment Side Trim ...

Page 572: ...17 118 EXTERIOR MOLDINGS 2 1 4 5 8 9 10 1 1 12 13 3 14 15 17 6 7 16 18 19 20 2668 Fig 17 123 Cadillac 69723 33 Styles ...

Page 573: ...ow Reveal Upper Back Window Reveal Side Series or Styles All All All All All All With Vinyl Top Option All All All With Vinyl Top Option All All All All All Screws X X X X X X X Spring Self Re tained X X X X Snap On Clips or Re tainers On Panel X X X X X X X X Snap On Clips On Molding X X Studs With Attach ing Nuts X X Engages With Other Moldings Windshield Reveal Upper Windshield Reveal Side Wind...

Page 574: ...p On Clips On Molding Studs With Attach ing Nuts Engages With Other Moldings Remove Hardware Or Trim 17 18 19 20 21 22 23 Back Window Reveal Upper Cornet Escutcheon Back Window Reveal Lower Rear of Rear Quarter Extension Rear Compartment Lid Outer Panel Gas Tank Filler Door Rear Compartment Lid Outer Panel Emblem Rear Compartment Lid Outer Panel Name Plate All All All All All All All Back Window R...

Page 575: ...EXTERIOR MOLDINGS 17 121 3 2 4 1 7 5 Fig 17 124 Codillac 69347 Style 16 17 17 16 20 23 19 2672 Fig 17 125 Cadillac 69347 Style ...

Page 576: ...tch Down and Strato Seat Back Standard Front Seat 15 21 Portions of materials contained herein have been reprinted with permission of General Motors Corporation Service Technology Group Arm Rest and Curtain Standard Full Width Seat Back Standard Front Seat 15 21 Arm Rest Center and Curtain Rear Seat Back 15 39 Arm Rest and Support Standard Full Width Seat Back Standard Front Seat 15 21 Arm Rest As...

Page 577: ...tation Wagon Folding Rear Seat A 65 Styles 15 52 Back Panel or Back Trim Third Seat Station Wagon Folding Rear Seat A 65 Styles 15 54 Back Panel Folding Third Seat Three Seat Styles Station Wagon Rear Seats B Body 15 42 Back Panel Strato Two Door Styles 15 28 Back Panel Strato Four Door Styles Front Seat 15 27 Back Window Adhesive Caulking 4 15 Bail Type Retractor Seat Belt 15 55 Belts Seat Front ...

Page 578: ...eat B Body 15 40 Compartment Rear Panel Luggage Two Seat Styles Station Wagon Rear Seat B Body 15 41 Compartment Shelf Center Finishing Panel Oldsmobile and Buick E Styles 14 26 Compartment Shelf Side and Center Trim Panels Cadillac E Styles 14 27 Compartment Shelf Side Finishing Panels Oldsmobile and Buick EM Styles 14 26 Compartment Shelf Trim Assembly All Except E Styles 14 25 Control Assembly ...

Page 579: ...oor 6 78 Door Locks Instrument Panel All Except E and Cadillac C 5 7 Door Lubrication Instrument Panel Compartment 2 1 Door Pull Handles 14 1 Door Trim Assemblies A F Styles 14 6 Door Trim Assemblies B C E Styles 14 4 Door Trim Assemblies X Styles 14 8 Door Trim Assemblies Z Styles 14 9 Door Wedge Plates 67 Styles Front Doors 6 78 Door Window Regulator Cams and Guides Lubrication Styles with Upper...

Page 580: ...er Door Hinge Lubrication Gas Tank 2 5 Filler Panel and Cover Panel Luggage Compartment Station Wagon Folding Rear Seat A 65 Styles 15 54 Filler Panel Compartment Pan Side Station Wagon Rear Seat B Body 15 40 Filler Panel Folding Rear Seat Back 15 38 Filler Panel Rear Floor Station Wagon Folding Two Seat Styles A Except 65 15 47 Filler Panel Rear Floor Station Wagon Rear Seats B Body 15 43 Flocked...

Page 581: ...y Cadillac 68169 Styles Standard Front Seat Back 15 22 Fork Bolt and Rotary Bolt Lubrication Door Lock 2 1 Four Way Adjuster Power Operated Front Strato Seat 15 34 Front and Rear Panel Assembly Luggage Compartment Two Seat Styles Station Wagon Rear Seat B Body 15 41 Front and Rear Panel Hinge Luggage Compartment Station Wagon Rear Seat B Body 15 41 Front Back Assembly Standard Bucket 15 25 Front B...

Page 582: ...rnut Rear Vertical Standard Front Seat B C EM Body Six Way 15 15 Gearnut Vertical Standard Front Seat A Body Four Way 15 8 Gearnut Vertical Standard Front Seat B C E Body Four Way 15 12 Glass Run Channel B ll 35 45 69 Styles Front Door 6 76 Glass Run Channels X ll 35 69 Styles Front Door Window 6 75 Glass Run Channels ft X 37 Styles Front Door Window 6 75 Glass Run Channel Z Styles Front Door Wind...

Page 583: ...pports Strato Back Front Seat 15 29 Hinges Rear Doors 6 87 Hinge Adjustment Front Doors 6 35 Hinge and Torque Rod Lubrication Rear Compartment 2 5 Hinge Assembly Tail Gate 9 2 Hinge Hold Open Assembly Lubrication Front Door 2 1 Hinge Hold Open Assembly Lubrication Rear Door 2 1 Hinge Luggage Compartment Front and Rear Panel Station Wagon Rear Seat B Body 15 41 Hinge Lubrication Gas Tank Filler Doo...

Page 584: ...ess Hole Covers Tail Gate 9 2 Inner Panel Cam All Except M X Styles Rear Door 6 96 Inner Panel Cam Front Doors 6 36 Inner Panel Cover Tail Gate 9 1 Inner Panel Sealing Rear Quarter 7 2 Inner Panel Water Deflector Front and Rear Doors 6 4 Inner Panel Water Deflector Tail Gate 9 1 Inner Sealing Strip Rear Quarter Window Rear Vertical C 47 Styles 7 9 Inside Handles 14 2 Inside Handle B Styles Tail Ga...

Page 585: ...Cylinder Rear Compartment Cadillac 8 9 Lid Torque Rods Front Compartment Corvair 5 8 Lid Vacuum Release Unit Rear Compartment 8 7 Lid Vacuum Unlocking System Rear Compartment 8 7 Linkage and Center Arm Rest Hanger Plate Rear Seat Back 15 39 Linkage Folding Rear Seat Back 15 38 Linkage Lubrication Convertible Top 2 6 Linkage Lubrication Folding Seat 2 5 Linkage Second Seat Back Full Width Both Side...

Page 586: ...ear Compartment Lid Electric 8 11 Lock Remote Control All Styles Rear Doors 6 87 Lock Remote Control Front Doors 6 36 Lock Remote Control Assembly Tail Gate 9 9 Lock Remote Control Assembly Vacuum Front Doors 6 81 Lock Seat Back A B Z Standard Front Seat 15 19 Lock Seat Back C E Standard Front Seat 15 19 Lock Second Seat Back Right or Left Station Wagon Folding Rear Seat A 65 Styles 15 52 Lock Sel...

Page 587: ... Front Seat Assembly 15 3 Mechanical Checking Procedure Hydro Lectric System 13 29 Mechanical Pull Down Unit Rear Compartment Lid Cadillac 8 8 Mechanical Pull Down Unit Cable Rear Compartment Lid Cadillac 8 9 Mechanism Lubrication Front Seat Adjuster 2 6 Moldings Exterior 17 1 Chevrolet Styles A Body 17 5 B Body 17 16 F Body 17 27 ft X Body 17 29 Z Body 17 35 Pontiac Styles A Body 17 39 B Body 17 ...

Page 588: ...d Front Seat B C E Body Six Way 15 16 Positioning Unit Seat Back Reclining Strato Front Seat 15 32 Power Operated Horizontal Adjuster Front Strato Seat 15 34 Power Operated Two or Four Way Bucket Assembly Front Seat 15 24 Power Operated Four Way Adjuster Front Strato Seat 15 34 Pull Down Unit Rear Compartment Lid Mechanical Cadillac 8 8 Pull Down Unit Adjustment Rear Compartment Lid Mechanical Cad...

Page 589: ...21 Rear Quarter Rear Trim Panel Chevy H Station Wagon Styles 14 23 Rear Quarter Rear Trim Panel Left Side 13435 and 23335 Styles 14 22 Rear Quarter Trim 14 9 Rear Quarter Trim Assemblies A B C Body and 69 and 39 Styles 14 17 Rear Quarter Trim Assemblies A B C Two Door Styles Hang On Type 14 12 Rear Quarter Trim Assemblies A X Z Two Door Styles Insert Type 14 14 Rear Quarter Trim Assemblies A 80 St...

Page 590: ...s and X35 69 Styles Rear Door Window 6 114 Regulator and Cams Lubrication Tail Gate Window Station Wagon 2 5 Regulator Cams and Guides Lubrication Rear Quarter Window 2 4 Regulator Cams and Guide Lubrications Window Styles with Upper Frames 2 2 Regulator Electric Motor Removal Rear Door Windows 6 116 Regulator Motor Assembly Tail Gate Electric Window 9 5 Regulator Outside Handle Tail Gate Window M...

Page 591: ...ter Mechanism Lubrication Front 2 6 Seat Assembly Standard Front Seats 15 3 Seat Assembly Power Operated Standard Front Seats 15 5 Seat Back and Panel Station Wagon Folding Rear Two Seat Styles A Body Except 65 Styles 15 47 Seat Back Assembly A 39 Styles with Arm Rest Standard Front Seat 15 18 Seat Back Assembly Four Door with Standard Front Seat 15 17 Seat Back Assembly Reclining Strato Front Sea...

Page 592: ...s B Body 15 43 Second Seat Cushion Right or Left Station Wagon Folding Rear Seat A 65 Styles 15 50 Second Seat Front Floor Pan Linkage Right or Left Station Wagon Folding Rear Seat A 65 Styles 15 51 Second Seat Rear Floor Pan Linkage Right or Left Station Wagon Folding Rear Seat A 65 Styles 15 51 Second Seat Side Inner Linkage Right or Left Station Wagon Folding Rear Seat A 65 Styles 15 51 Second ...

Page 593: ...r Seat Belts 15 52 Station Wagon Folding Rear Seats and Floor Panels B Body 15 39 Station Wagon Full Width and Rear Seat Second Seat Seat Belts 15 55 Station Wagon Split Second Seat Seat Belts 15 55 Station Wagon Third Seat Facing Forward Seat Belts 15 55 Station Wagon Third Seat Facing Rearward Seat Belts 15 55 Stationary Ventilator Assembly X 35 69 Styles Rear Door Window 6 98 Stationary Ventila...

Page 594: ...tation Wagon Seat Belts 15 55 Third Seat and Floor Panel Station Wagon Folding Rear Seat A 65 Styles 15 53 Third Seat Back Panel Folding Three Seat Styles Station Wagon Rear Seat B Body 15 42 Third Seat Back Trim Folding Three Seat Styles Station Wagon Rear Seat B Body 15 42 Third Seat Back Trim or Seat Back Panel Station Wagon Folding Rear Seat A 65 Styles 15 54 Third Seat Cushion Trim Station Wa...

Page 595: ...ar Quarter Z 39 Styles 14 17 Trim Assembly Less Back Curtain Folding Top 13 14 Trim Cleaning 10 1 Trim Panel Rear Quarter Front A Station Wagon Styles 14 20 Trouble Diagnosis Procedure Vacuum Lock Front Doors 6 82 Tube Strato Back Headrest Support Guide Front Seat 15 28 u Underbody Alignment Corvair 3 1 Underbody Alignment Chevy II 3 5 Underbody Alignment F Body Styles 3 12 Upper Channel Standard ...

Page 596: ...tionary X 35 69 Styles Rear Door Window 6 97 Ventilator Regulator 68069 68169 Styles Rear Door 6 106 Ventilator Regulator Manual and Electric B C Styles Front Doors 6 41 Ventilator Weatherstrip A and F Styles Front Doors 6 47 Vertical and Horizontal Drive Cables Standard Front Seats A Body Four Way 15 11 Vertical and Horizontal Drive Cables Standard Front Seats B C E Body Four Way 15 13 Vertical a...

Page 597: ...3 Window Assembly All Closed Styles Rear Doors 6 99 Window Assembly 68069 and 68169 Styles Rear Doors 6 104 Window Assembly Z 39 Styles Rear Door 6 108 Window Assembly A and X Closed Styles Front Doors 6 51 Window Assembly A 17 67tf Styles Front Doors 6 56 Window Assembly A 39 Styles Front Door 6 55 Window Assembly All B C Except B ll 35 45 57 69 Styles Front Door 6 65 Window Assembly B ll 35 45 6...

Page 598: ...les 7 26 Window Guide Assembly Rear Quarter X ll Styles 7 8 Window Guide Channels A 39 Styles Rear Doors 6 111 Window Inner and Outer Strip Assemblies Tail Gate 9 12 Window Lower Glass Run Channels Tail Gate 9 7 Window Lower Sash Channel Cam E F Z Styles Front Doors 6 53 Window Lower Sash Channel Cam All Except X Styles Rear Doors 6 96 Window Outer Strip Assembly Rear Quarter All Closed Styles 7 9...

Page 599: ...embly A Z 39 Styles Rear Doors 6 116 Window Regulator Assembly A 35 55 65 69 Styles and X 35 69 Styles Rear Doors 6 114 Subject Page No Window Regulator Cams and Guides Lubrication Rear Quarter 2 4 Window Regulator Cams and Guides Lubrication Styles with Upper Frames 2 2 Window Regulator Electric Motor Front Doors 6 72 Window Regulator Electric Motor Removal Rear Door 6 116 Window Regulator Handle...

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