Fisher 1035/El-O-Matic Instruction Manual Download Page 16

1035/El-O-Matic Actuator

Instruction Manual

Form 5417

February 2007

16

Figure 7. Installing Actuator Pistons

NOTE: PISTONS ARE SHOWN IN THE CODE A POSITION

START

PISTONS AT

BODY ENDS

PISTONS AT

BODY CENTER

45

_

0

_

90

_

75B0509-A
A7042 / IL

Figure 8. Spring Arrangement for E Series Actuators

SPRING SET 2
MID SPRING

SPRING SET 3
OUTER SPRING
(OR MID +INNER
SPRING AS AN
ALTERNATE)

SPRING SET 4
INNER AND OUTER SPRING

SPRING SET 5
MID AND OUTER SPRING

SPRING SET 6
INNER, MID AND OUTER SPRING

ELO A 4.202
A7040 / IL

Spring Return E Series Actuators

Spring return E Series actuators use from two to a
maximum of six springs. One, two, or three springs
are inserted into each end cap (see figure 8). Refer
to the nameplate to verify the number of springs
required.

Each end cap spring pack incorporates a travel stop
adjustment screw (key 37). This may be used to
adjust the end of the stroke for valve seating in
either the “fail open” or “fail closed” arrangements.

1.  When installing used springs in a spring return
actuator, ensure that the springs are replaced in the
identical position from which they were removed.

2.  If a spring return actuator is being repaired due to
spring failure, replace all the springs in the actuator.

3.  To assemble the spring assembly, install the
spring(s) into the end cap. Be sure that all springs
are seated correctly in the end cap (key 5) and in the
spring holder (key 9). Place the spring holder and
washer on top of the springs, and install the
adjustment screw (keys 34 and 37).

Summary of Contents for 1035/El-O-Matic

Page 1: ...de fail action in response to spring compression The actuator is field reversible Instructions for the valve and for any accessories used with the actuator are found in separate manuals Do not install...

Page 2: ...e 3 for optional constructions Maximum Output Torque See Catalog 14 Lubrication Factory lubricated for the normal life of the actuator see temperature range shown above Coating All units feature a two...

Page 3: ...73 3 3 2 9 177 3 1 189 E950 200 7 9 50 3 1 98 5 4 4 7 287 4 9 299 E1600 230 9 1 62 8 2 47 5 8 7 3 445 8 0 488 P2500 P2505 300 11 8 56 5 2 22 6 7 8 0 488 9 3 567 P4000 P4005 325 12 8 81 7 3 22 12 4 13...

Page 4: ...njured in case the hoist or sling slips unexpectedly Refer to table 3 for actuator weights Carefully position the sling to prevent damage to tubing or any accessories Check with your process or safety...

Page 5: ...Type 1035 actuator is normally installed with its major axis parallel to the pipeline see code A figure 3 However the actuator can also be oriented 90 degrees to the pipeline See figure 3 for standard...

Page 6: ...CONSTRUCTION S CODE B VALVE ACTUATOR POSITION IS SHOWN S NOT AVAILABLE THIS CONSTRUCTION CANNOT BE USED BECAUSE THE HOUSING TRAVEL STOP CAN NOT BE USED TO ADJUST THE CLOSED POSITION OF THE DISC AND TH...

Page 7: ...FAILS DISC TO OPEN POSITION S END CAP TRAVEL STOP ADJUSTS VALVE CLOSED POSITION AND HOUSING STOP IS NOT AVAILABLE CODE B CONSTRUCTION S CODE B VALVE ACTUATOR POSITION IS SHOWN S NOT AVAILABLE THIS CON...

Page 8: ...S PERPENDICULAR WITH PIPELINE S AIR AT PORT A ROTATES PINION GEAR CW AND AIR AT PORT B ROTATES PINION GEAR CCW S LIMIT STOP PLATE ADJUSTS BOTH OPEN AND CLOSE POSITIONS LSP IS MOUNTED BETWEEN ACTUATOR...

Page 9: ...TUATOR POSITION IS SHOWN S ACTUATOR IS PERPENDICULAR WITH PIPELINE S AIR AT PORT A ROTATES PINION GEAR CW AND SPRING COMPRESSION ROTATES PINION CCW S SPRING FAILS DISC TO OPEN POSITION S LIMIT STOP PL...

Page 10: ...EN STOP 2 STOP 1 3_ 10_ 3_ 15_ CLOSED ADJUSTABLE RANGE STROKE ADJUSTMENT CAM END CAP ADJUSTMENT HOUSING ADJUSTMENT SIDE VIEW DUAL STOP DETAIL FOR E SERIES ACTUATORS ELO A 1 501 05 5 96 ELO A 1 503 05...

Page 11: ...uced air pressure amounts listed above and may require retesting with up to 5 5 bar 80 psi to stroke a full 90 degrees D If the actuator does not cycle disassemble the actuator using the Actuator Disa...

Page 12: ...rationally check the actuator to ensure that the pistons are moved all the way to the center towards the drive shaft before removing the actuator end caps Use the index mark on the top of the drive sh...

Page 13: ...emoving the socket head cap screws key 25 figure 12 Read the steps in this sub section before removing the end cap screws key 25 WARNING The pre loaded spring pressure rests on the pistons when they a...

Page 14: ...fications table for temperature ranges Standard and High Temperature Actuator Lubricate the actuator moderately with a complex calcium sulphonate grease suitable for the application s temperature rang...

Page 15: ...u have not already done so follow the steps in the Installing the Drive Shaft section 4 Very carefully align the pistons square to the actuator housing 5 Align the drive shaft so that the teeth on the...

Page 16: ...e inserted into each end cap see figure 8 Refer to the nameplate to verify the number of springs required Each end cap spring pack incorporates a travel stop adjustment screw key 37 This may be used t...

Page 17: ...han the standard number of seven springs are used in each end cap the springs should be positioned as shown in figure 9 2 If a spring return actuator is being repaired due to a failed spring replace a...

Page 18: ...es the O rings only Refer to tables 5 and 6 for kit numbers WARNING Use only genuine Fisherr replacement parts Components that are not supplied by Emerson Process Management should not under any circu...

Page 19: ...2 75B0596X062 E600 75B0594X122 75B0595X122 75B0596X122 E950 75B0594X132 75B0595X132 75B0596X132 E1600 75B0594X142 75B0595X142 75B0596X142 P2500 P2505 75B0594X102 75B0595X102 75B0596X102 P4000 P4005 75...

Page 20: ...figure 4 1 Hex lock nut polyethylene figure 4 1 Lubricant Standard and High Temperature Construction CCSG 2 Lubricant Low Temperature Construction Low Temperature Silicone Grease 1M5964X0012 Recommend...

Page 21: ...uary 2007 21 Figure 11 Type 1035 E Series Actuator Assembly ELO A 1 101 33 3 96 DOUBLE ACTING SPRING RETURN END CAP NOTE PARTS NOT SHOWN ARE HOUSING ADJUSTMENT SCREW HEX LOCK NUT AND STROKING CAM REFE...

Page 22: ...1035 El O Matic Actuator Instruction Manual Form 5417 February 2007 22 Figure 12 Type 1035 P Series Actuator Assembly A 1 101 30 3 96 SIDE VIEW DOUBLE ACTING SPRING RETURN TOP VIEW...

Page 23: ...1035 El O Matic Actuator Instruction Manual Form 5417 February 2007 23...

Page 24: ...ove the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection u...

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