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T4963pr-0921

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If, after reviewing the Problems and Solutions Guide, the vehicle still fails to operate, please contact your nearest 
authorized service center.

PROBLEMS AND SOLUTIONS GUIDE

PROBLEM

POSSIBLE CAUSE

SOLUTION

Vehicle runs sluggishly

Undercharged battery

Charge the battery. A new battery should have been 
charged for at least 18 hours before using the vehicle for 
the fi rst time. After fi rst-time use, recharge the battery for 
at least 14 hours after each use. Never charge the battery 
longer than 30 hours. 

Check all connectors. Make sure the battery connector is 
tightly plugged into the charger connector, and that the 
charger is plugged into the wall.

Make sure power fl ow to the wall outlet is “ON”. 

Battery needs charging

Be sure to charge the battery after each use.

Battery is old and will not accept 
full charge

Even with proper care, a rechargeable battery does not 
last forever. Average battery life is 1 to 3 years depending 
on vehicle use and use conditions. Replace only with 
a Power Wheels

®

 6 Volt (4.0 Amp/Hr.) battery with built-in 

thermal fuse. 

Do not substitute parts.

Vehicle is overloaded

Make sure you do not overload the vehicle by allowing 
more than one rider at one time, exceeding the 40 lb. 
maximum weight capacity, or by towing objects behind 
the vehicle. If the vehicle is overloaded, the built-in 
thermal fuse in the battery may "trip", and automatically 
shut down operation of the vehicle for approximately 25 
seconds. Adjust the driving conditions to prevent repeated 
automatic shutdowns. 

Driving conditions are too stressful

Use only on generally level ground. 

Sometimes the vehicle 
doesn’t run, but other times 
it does

Loose wire or connector

Check all wires around the motors and all connectors to 
make sure they are tight.

Motor or electrical switch damage

Contact your local Power Wheels

®

 authorized service 

center for diagnosis and repair.

When the button is 
pressed, the vehicle won’t 
run without a push

Loose wire or connector

Check all wires around the motors and all connectors to 
make sure they are tight.

“Dead Spot” on motor

Contact your local Power Wheels

®

 authorized service 

center for diagnosis and repair.

Battery’s thermal fuse 
constantly "trips", but the 
vehicle is not overloaded 
nor the driving conditions 
too severe

Damaged battery

Contact your local Power Wheels

®

 authorized service 

center for diagnosis and repair.

Loud clacking or grinding 
noise from a motor-gearbox

Broken gears

Contact your local Power Wheels

®

 authorized service 

center for diagnosis and repair.

Charger gets warm 
during use

It is normal for some chargers to get 
warm during use and is not reason for 
concern. Some chargers do not get 
warm during use.

No action required. 

If your charger does not get warm during use, it does not 
mean that it is not working properly.

Battery makes a sizzling 
or gurgling noise 
when charging

It is normal for some batteries to make 
noise and swell slightly while charging 
and is not reason for concern.

No action required.

If your battery does not make noise or swell slightly 
during charging, it does not mean that it is not accepting 
the charge.

Summary of Contents for THOMAS & FRIENDS T4963

Page 1: ...luded and Phillips Screwdriver not included Use only with a Power Wheels 6 Volt 4 0 Amp Hr Rechargeable Battery with Built in Thermal Fuse and a Power Wheels 6 Volt 4 0 Amp Hr Charger both included Ow...

Page 2: ...ires or connector This can damage the battery and possibly cause a fire resulting in serious injury Lift and carry the battery by the case only Read the safety instructions on the battery Examine the...

Page 3: ...uilt in thermal fuse The thermal fuse is a self resetting safety device which automatically trips and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too sev...

Page 4: ...e screws in the back of the seat and lift the seat from the vehicle Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any...

Page 5: ...T4963pr 0921 5 PARTS PICTURE...

Page 6: ...sive wear is detected do not use the charger or the battery until you have replaced the worn or damaged part Use the charger in dry locations only ELECTRICAL HAZARD ELECTRICAL HAZARD BATTERY CHARGING...

Page 7: ...Battery must be upright while charging Charger Connector BATTERY CHARGING Plug the battery connector into the charger connector Plug the charger into a standard wall outlet Notes If power flow to the...

Page 8: ...bar assembly down through the large hole in the vehicle Fit the handlebar connector back through the square slot in the vehicle Large Hole Steering Column Handlebar Connector Steering Column Flat Side...

Page 9: ...teering column cap over the steering column and onto front wheel assembly 4 Turn the vehicle upright Pull the handlebar up to be sure the steering column is secure If you can remove the steering colum...

Page 10: ...as shown in the illustrations Starting at the center of a label rub firmly with a dry cloth and smooth towards the outer edges to remove air bubbles For best results apply the labels in the numbered s...

Page 11: ...T4963pr 0921 11 DECORATION 11 13 12 12 21 14 15 17 20 16 5 6 7 8 19 16 18 15 22 14...

Page 12: ...argeable battery Use of any other battery will damage your vehicle Loosen the screw in the battery retainer and remove it Loosen the screws located on the back end of the seat Lift and remove the seat...

Page 13: ...r turn it over and try again Do not force the battery connector into the motor connector Tighten the screws in the back end of the seat IMPORTANT Always remember to replace and tighten the screws in t...

Page 14: ...protective cover Avoid operating the vehicle in wet or snowy conditions and do not spray the vehicle with a hose Water or moisture in the motors or electrical switches can cause them to corrode and c...

Page 15: ...s not sitting on the seat could fall off cause a tip over or block the driver s view Only operate the vehicle in the daytime in a well lit area Driving near steep inclines can cause The vehicle to gai...

Page 16: ...sonable use neglect accident abuse misuse improper service or other causes not arising out of defects in materials or workmanship Evidence of any attempt at consumer repair will void this warranty THI...

Page 17: ...The built in thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped release the button on the handlebar...

Page 18: ...ver charge the battery longer than 30 hours Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall M...

Page 19: ...Adjust the driving conditions to prevent repeated automatic shutdowns Driving conditions are too stressful Use only on generally level ground Sometimes the vehicle doesn t run but other times it does...

Page 20: ...time use you must charge the battery 18 hours Charge the battery immediately after each use Charge the battery once a month even if the vehicle is not used or stored Do not return your vehicle to the...

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