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T5003pr-0920

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If, after reviewing the Problems and Solutions Guide, the vehicle still fails to operate, please contact your nearest 
authorized service center.

PROBLEMS AND SOLUTIONS GUIDE

PROBLEM

POSSIBLE CAUSE

SOLUTION

Vehicle runs sluggishly

Undercharged battery longer than 
30 hours. 

Charge the battery. A new battery should have been 
charged for at least 18 hours before using the vehicle for 
the fi rst time. After fi rst-time use, recharge the battery for 
at least 14 hours after each use. Never charge the battery 
longer than 30 hours. 

Check all connectors. Make sure the battery connector is 
tightly plugged into the charger connector, and that the 
charger is plugged into the wall.

Make sure power fl ow to the wall outlet is “ON”. 

Battery needs charging

Be sure to charge the battery after each use.

Battery is old and will not accept 
full charge

Even with proper care, a rechargeable battery does not 
last forever. Average battery life is 1 to 3 years depending 
on vehicle use and use conditions. Replace only with 
a Power Wheels

®

 6 Volt (4.0 Amp/Hr.) battery with built-in 

thermal fuse. 

Do not substitute parts.

Vehicle is overloaded

Make sure you do not overload the vehicle by allowing 
more than one rider at one time, exceeding the 40 lb. 
maximum weight capacity, or by towing objects behind 
the vehicle. If the vehicle is overloaded, the built-in 
thermal fuse in the battery may "trip", and automatically 
shut down operation of the vehicle for approximately 25 
seconds. Adjust the driving conditions to prevent repeated 
automatic shutdowns. 

Driving conditions are too stressful

Use only on generally level ground. 

Sometimes the vehicle 
doesn’t run, but other times 
it does

Loose wire or connector

Check all wires around the motors and all connectors to 
make sure they are tight.

Motor or electrical switch damage

Contact your local Power Wheels

®

 authorized service 

center for diagnosis and repair.

When the button is 
pressed, the vehicle won’t 
run without a push

Loose wire or connector

Check all wires around the motors and all connectors to 
make sure they are tight.

“Dead Spot” on motor

Contact your local Power Wheels

®

 authorized service 

center for diagnosis and repair.

Battery’s thermal fuse 
constantly "trips", but the 
vehicle is not overloaded 
nor the driving conditions 
too severe

Damaged battery

Contact your local Power Wheels

®

 authorized service 

center for diagnosis and repair.

Loud clacking or grinding 
noise from a motor-gearbox

Broken gears

Contact your local Power Wheels

®

 authorized service 

center for diagnosis and repair.

Charger gets warm 
during use

It is normal for some chargers to get 
warm during use and is not reason for 
concern. Some chargers do not get 
warm during use.

No action required. 

If your charger does not get warm during use, it does not 
mean that it is not working properly.

Battery makes a sizzling 
or gurgling noise 
when charging

It is normal for some batteries to make 
noise and swell slightly while charging 
and is not reason for concern.

No action required.

If your battery does not make noise or swell slightly 
during charging, it does not mean that it is not accepting 
the charge.

Summary of Contents for Power Wheels T5003

Page 1: ...t included Tool needed to access battery compartment Slotted screwdriver not included Use only with a Power Wheels 6 Volt 4 0 Amp Hr Rechargeable Battery with Built in Thermal Fuse and a Power Wheels 6 Volt 4 0 Amp Hr Charger both included Owner s Manual with Assembly Instructions For Model T5003 Product features may vary from the picture above ...

Page 2: ...wires or connector This can damage the battery and possibly cause a fire resulting in serious injury Lift and carry the battery by the case only Read the safety instructions on the battery Examine the battery charger and their connectors for excessive wear or damage each time you charge the battery If damage or excessive wear is detected do not use the charger or the battery until you have replace...

Page 3: ... a self resetting safety device which automatically trips and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped remove your foot from the pedal and wait approximately 25 seconds before operating the vehicle again To avoid repeated automatic shut downs avoid severe driving conditions If a thermal fuse in a battery continual...

Page 4: ... that no parts are discarded Some parts were placed under the seat for shipment Turn the lock fastener 1 4 turn and lift to remove the seat Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant 6 Volt 4 0 Amp Hr Battery Handlebar Assembly Front Wheel Assembly Fastener Shown Actual Size Part Not Shown Lab...

Page 5: ...T5003pr 0920 5 PARTS PICTURE Note Fasteners not shown ...

Page 6: ...ssive wear is detected do not use the charger or the battery until you have replaced the worn or damaged part Use the charger in dry locations only ELECTRICAL HAZARD ELECTRICAL HAZARD BATTERY CHARGING Make sure you charge the battery for at least 18 hours using the enclosed Power Wheels 6 volt charger before operating your vehicle for the first time Charge the battery for at least 14 hours after e...

Page 7: ...om the vehicle Lock Fastener Unlocked Seat Battery Connector Battery must be upright while charging Charger Connector BATTERY CHARGING Plug the charger connector into the battery socket Plug the charger into a standard wall outlet Notes If power flow to the wall outlet is controlled by a switch make sure the switch is ON Use the charger only in a wall outlet Do not plug the charger into a ceiling ...

Page 8: ...andlebar assembly down through the large hole in the vehicle Fit the handlebar connector back through the square slot in the vehicle Large Hole Square Slot Steering Column Handlebar Connector Steering Column Grille Hole in Axle Front Wheel Assembly Frame Posts ASSEMBLY WARNING FRONT BOTTOM VIEW 2 Turn the vehicle over so that it rests on the handlebar Position the front wheel assembly so that the ...

Page 9: ...ar up to be sure the steering column is secure If you can remove the steering column you have not assembled the steering column correctly Please refer back to Assembly steps 2 4 Plug the handlebar connector into the motor connector Replace the seat refer to step 6 on page 13 Motor Connector Handlebar Connector Assembly Tool Rounded Side Up ASSEMBLY SIDE VIEW REAR VIEW 3 Pull Up 5 6 Snap the steeri...

Page 10: ...labels Apply labels exactly as shown in the illustrations For best results avoid repositioning the label after it has been applied Starting at the center of a label rub firmly with a dry cloth and smooth towards the outer edges to remove air bubbles 1 2 3 15 16 4 6 5 9 9 12 TOP VIEW FRONT VIEW BACK VIEW ...

Page 11: ...T5003pr 0920 11 DECORATION 13 8 17 17 10 19 18 14 7 17 17 11 21 20 RIGHT VIEW LEFT VIEW ...

Page 12: ... of any other battery will damage your vehicle Loosen the screw in the battery retainer and remove it Locate the lock fastener in the back end of the seat Using a slotted screwdriver turn the lock fastener 1 4 turn to the unlocked position Lift the seat from the vehicle Battery Retainer Lock Fastener Seat Unlocked 6 Volt Battery Battery Compartment Fit the Power Wheels 6 volt 4 0 Amp Hr battery in...

Page 13: ...gain Do not force the battery connector into the motor connector Lock Fastener Using a slotted screwdriver turn the lock fastener 1 4 turn to the locked position IMPORTANT Always remember to keep the lock fastener locked at all times to prevent children from accessing the battery Slot Seat Seat Tab Insert the front tab on the seat into the slot in the vehicle Locked BATTERY INSTALLATION 5 7 6 ...

Page 14: ...a protective cover Avoid operating the vehicle in wet or snowy conditions and do not spray the vehicle with a hose Water or moisture in the motors or electrical switches can cause them to corrode and could cause switch or motor failure Avoid operating the vehicle on sand loose dirt or gravel Sand loose dirt or gravel in the motors or electrical switches can cause them to jam and could cause switch...

Page 15: ...is not sitting on the seat could fall off cause a tip over or block the driver s view Only operate the vehicle in the daytime in a well lit area Driving near steep inclines can cause The vehicle to gain unsafe speed even if the pedal is released to stop The vehicle to tilt and tip over The wheels to lose traction causing the vehicle to slip The vehicle could roll backwards at an unsafe speed Never...

Page 16: ...nd does not cover the Power Wheels vehicle or battery if damaged by unreasonable use neglect accident abuse misuse improper service or other causes not arising out of defects in materials or workmanship Evidence of any attempt at consumer repair will void this warranty THIS WARRANTY DOES NOT COVER AND IS INTENDED TO EXCLUDE ANY LIABILITY ON THE PART OF POWER WHEELS WHETHER UNDER THIS WARRANTY OR I...

Page 17: ... The built in thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped release the button on the handlebar and wait 25 seconds before operating the vehicle again To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 40 lb maximum weight capacity or by towing anything behind th...

Page 18: ...ever charge the battery longer than 30 hours Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Overcharged battery Do not charge the battery longer than 30 hours If you suspect that your battery is damaged as a result of overcharging contact your lo...

Page 19: ... 25 seconds Adjust the driving conditions to prevent repeated automatic shutdowns Driving conditions are too stressful Use only on generally level ground Sometimes the vehicle doesn t run but other times it does Loose wire or connector Check all wires around the motors and all connectors to make sure they are tight Motor or electrical switch damage Contact your local Power Wheels authorized servic...

Page 20: ... 2010 Mattel Inc All Rights Reserved and designate U S trademarks of Mattel Inc unless otherwise indicated PRINTED IN MEXICO T5003pr 0920 Before first time use you must charge the battery 18 hours Charge the battery immediately after each use Charge the battery once a month even if the vehicle is not used or stored Do not return your vehicle to the store We re a toll free phone call away and we ca...

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