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Owner’s Manual 

with Assembly Instructions

Please read this manual and save it with your original sales receipt.

For Model 78537

Tools needed for assembly: Phillips Screwdriver, Hammer, and Safety Scissors (tools not included).

Use only with a Power Wheels

®

12 Volt Lead-Acid Rechargeable Battery and 

a Power Wheels

®

12 Volt Charger with Type “12V” Connector (included).

Product features and decoration may vary from the picture above.

JEEP and the Jeep grille design are registered trademarks of DaimlerChrysler Corporation and are used under license.

©DaimlerChrysler Corporation

Goodyear (and winged foot design) and Wrangler (for tires) are trademarks 

of The Goodyear Tire & Rubber Company, used with permission.

Summary of Contents for Jeep Wrangler 78537

Page 1: ...els 12 Volt Lead Acid Rechargeable Battery and a Power Wheels 12 Volt Charger with Type 12V Connector included Product features and decoration may vary from the picture above JEEP and the Jeep grille...

Page 2: ...function as protective safety restraints To prevent damaging the motors and gears do not tow anything behind the vehicle or overload it Do not exceed the maximum weight capacity of 130 lb 60 kg For s...

Page 3: ...ehicle or its electrical system in any way Alterations could cause a fire resulting in injury and could also ruin the electrical system Use of the wrong type battery or charger could cause a fire or e...

Page 4: ...ded Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Steering Wheel Cap Microphone Gas Cap Short Sea...

Page 5: ...l Sheet 2 Literature Bag Steering Column 354 Cap Nut 3 All Screws Shown Actual Size Vehicle Body Dash Hood Seat For your convenience an extra 354 cap nut has been included Steering Wheel 8 x 11 4 Scre...

Page 6: ...6 Parts Diagram D 1 2 3 4 6 5 10 18 17 19 33 31 31 30 25 27 26 34 14 13 13 12 8 9 16 11 33 24 7 23 22 36 32 32 35 10 10 3 37 28 29 15 15 20 21 37 10 38 10...

Page 7: ...Knob 2 18 Microphone 1 19 Key Assembly 1 20 Steering Wheel 1 21 Steering Wheel Cap 1 22 Seat 1 23 Long Seat Belt Strap 1 24 Short Seat Belt Strap 2 25 Headlight Lens 2 26 Lens Guard 2 27 Hood 1 28 Wi...

Page 8: ...Alterations could cause a fire resulting in injury and could also ruin the electrical system 8 About Thermal Fuses Your Power Wheels 12 volt battery is equipped with a built in thermal fuse The therm...

Page 9: ...your battery Use only a Power Wheels 12 volt charger with type 12V connector 120 VAC 60 Hz 28W with an output of 12 VDC 1200mA to charge your Power Wheels rechargeable 12 volt battery Pb Plug the cha...

Page 10: ...s towards the front of the dash closest to the passenger compartment and into the vehicle body Tighten each screw with a Phillips screwdriver Do not over tighten 2 1 Assembly F 1 2 3 10 Snap the knobs...

Page 11: ...column Fit a cap nut onto the end of the steering column Tap the cap nut with a hammer to secure it on the steering column Helpful Hint You may want the help of another person to support the steering...

Page 12: ...e lens guard Repeat this procedure to assemble the other headlight lens to the remaining lens guard Lens Lens Guard 9 Insert a hood latch into one of the holes in the vehicle body near the hood area T...

Page 13: ...ate the front half of the windshield frame down so it lays flat on the vehicle body Working from the center of the vehicle insert a hinge pin through the holes in the windshield frame and the holes in...

Page 14: ...in the center of the seat Make sure the fasteners face the outer edge of the seat Pull each side of the long seat belt strap evenly through the slots Make sure to pull each T loop through a slot Turn...

Page 15: ...e KCTM light rack Make sure the light covers are positioned with the wide spaced tabs at the top Push firmly on the light cover to snap it to the housing Repeat this procedure on the other side of the...

Page 16: ...sition the gas cap so that its tether points down Snap the gas cap into the hole under the right taillight Gas Cap Tether 26 25 Fit the sport bar and sport bar support legs into the holes in the vehic...

Page 17: ...dhered to your vehicle Start at the center of a label and smooth towards the outer edges to remove air bubbles One time assembly is now complete IMPORTANT NOTES Please carefully read the owner s infor...

Page 18: ...nty It is easier to install the battery before assembling the hood to your vehicle If you have already assembled the hood to your vehicle you may want to remove it to install the battery 1 2 3 Lift th...

Page 19: ...ed Leaving the battery in a discharged condition will ruin it Do not store the battery in temperatures above 75 F or below 10 F Prevent the battery from moving freely inside the battery compartment Al...

Page 20: ...evel and ability to drive this vehicle safely Children are not always able to recognize or anticipate hazards even when they have been taught about them There is no acceptable substitute for adult sup...

Page 21: ...ow or high speed See the instructions on page 22 to remove the high speed lock out screw Your vehicle has a patented electronic braking system that automatically stops the vehicle when your child s fo...

Page 22: ...e page 27 for the list of authorized service centers or call 1 800 348 0751 for the location of the authorized service center nearest you Disconnecting the High Speed Lock Out How to Operate Your Vehi...

Page 23: ...volt battery has a built in thermal fuse A thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe The fuse will automatically re...

Page 24: ...rs Check all wires and connectors Make sure the charger connector is plugged into the battery and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Overcharged ba...

Page 25: ...tle inclines or slopes of 10 or less Vehicle runs in low speed but High speed lock out not disconnected The vehicle was pre set to run only in low speed does not run in high speed To allow the vehicle...

Page 26: ...l connectors the vehicle won t run without to make sure they are tight a push Dead Spot on motor Contact your local Power Wheels authorized service center for diagnosis and repair Loud clacking or gri...

Page 27: ...33 E 5th Street 85711 520 325 3988 ARKANSAS FT SMITH Bromley Appliance Service 614 North 10th Street 72901 501 782 9646 JONESBORO Jonesboro Sewing Vac 1420 South Caraway Road 72401 870 931 9600 800 53...

Page 28: ...Service 7411 N Milwaukee Ave 60714 847 647 8250 800 572 6826 PEORIA Rexx Battery Specialists 3033 North University 61604 309 687 3564 ROCKFORD Sun Appliance Sales Service 3112 N Rockton Avenue 61103 8...

Page 29: ...8 3800 TOMS RIVER South Jersey TV Service 1171 Fischer Road 08753 732 506 9400 TRENTON Tattersall Inc 5459 309 N Willow Street 08618 609 393 4293 NEW MEXICO ALBUQUERQUE Appliance Service Center 5505 S...

Page 30: ...Service Inc 906 Georgia 79102 806 373 8812 AUSTIN Harrell Supply and Service Inc 5435 Burnet Road 78756 512 451 6464 800 332 7250 AUSTIN Harrell Supply and Service Inc 1409 West Oltorf 78704 512 442...

Page 31: ...arts or need assistance please call us toll free Power Wheels Consumer Affairs 1 800 348 0751 8 AM 5 PM EST Monday through Friday Over 400 Authorized Service Centers Or contact your local Power Wheels...

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