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Battery Charging

E

8

About Thermal  Fuses

Your Power Wheels

®

12 volt battery is equipped with a

built-in thermal fuse. The thermal fuse is a self-resetting
safety device which automatically “trips” and shuts down
operation of the vehicle if the vehicle is overloaded or the
driving conditions too severe. Once a fuse has “tripped”, 
it will automatically reset itself after approximately 
25 seconds and allow the vehicle to resume normal
operations. To avoid repeated automatic shutdowns, do
not overload the vehicle by exceeding the 130 lb (60 kg).
maximum weight capacity or by towing anything behind
the vehicle. Avoid severe driving conditions, such as
driving up very steep slopes or running into fixed objects,
which can cause the wheels to stop spinning while power
is still being supplied to the motors. Make sure your child
stops the vehicle before switching speeds or direction.

If a thermal fuse in a battery continually trips under
normal driving conditions, please contact your local 
Power Wheels

®

Authorized Service Center. For the

location of the Authorized Service Center nearest to you,
see page 28.

Important Notes

• Your new battery must be charged for at least 18 hours

before you use it in your vehicle for the first time

.

• You do not need to remove the battery from your 

vehicle to recharge it.

• The battery must be upright while charging.

• The charger is not a toy.

• Do not short circuit the battery.

• We recommend that you start charging your battery

before beginning assembly of your new vehicle.

• Before charging the battery, examine the battery case 

for cracks and other damage which may cause sulfuric 
acid (electrolyte) to leak during the charging process.
If damage is detected, do not charge the battery or 
use it in your vehicle. Battery acid is very corrosive and 
can cause severe damage to surfaces it contacts.

• Do not charge the battery on a surface which could be

damaged by the acid contained inside the battery. Take
precautions to protect the surface on which you charge
your battery.

• Use only a Power Wheels

®

12 volt charger with type

“12V” connector (120 VAC 60 Hz 28W with an output of
12 VDC 1200mA) to charge your Power Wheels

®

rechargeable 12 volt battery.

CAUTION

Use the charger in dry locations only.

WARNING

• Batteries can fall out and injure a 

child if vehicle tips over. Always use
battery clamp.

PREVENT FIRE

- Never modify the electrical system.

Alterations could cause a fire resulting
in serious injury and could also ruin the 
electrical system.

- Use of the wrong type battery or 

charger could cause a fire or explosion
resulting in serious injury.

- Use of Power Wheels

®

components in

products other than Power Wheels

®

vehicles could cause overheating, 
fire or explosion.

• The battery must be handled by adults

only. The battery is heavy and contains
sulfuric acid (electrolyte). Dropping the
battery could result in serious injury.

• Never allow children to charge the battery.

Battery charging must be done by adults
only. A child could be injured by the 
electricity involved in charging the battery.

• Never lift or carry the battery by the wires

or connector. This can damage the battery
and possibly cause a fire resulting in 
serious injury. Lift and carry the battery 
by the case only.

• Read the safety instructions on 

the battery.

• Examine the battery, charger and their

connectors for excessive wear or damage
each time you charge the battery. If
damage or excessive wear is detected, do
not use the charger or the battery until you
have replaced the worn or damaged part.

ELECTRICAL HAZARD

Summary of Contents for JEEP WRANGLER 74020

Page 1: ...wer Wheels 12 Volt Charger with Type 12V Connector included Product features and decoration may vary from the picture above JEEP and the Jeep grille design are registered trademarks of DaimlerChrysler...

Page 2: ...adjustable seat belts are designed to be a play feature only and do not function as protective safety restraints To prevent damaging the motors and gears do not tow anything behind the vehicle or ove...

Page 3: ...lting in serious injury Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating fire or explosion The battery must be handled by adults only The battery is...

Page 4: ...ed Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Steering Wheel Cap Microphone Gas Cap Short Seat...

Page 5: ...l Sheet 2 Literature Bag Steering Column 354 Cap Nut 3 All Screws Shown Actual Size Vehicle Body Dash Hood Seat For your convenience an extra 354 cap nut has been included Steering Wheel 8 x 11 4 Scre...

Page 6: ...am D 1 2 3 4 6 5 10 18 17 19 33 31 31 30 25 27 26 34 14 13 13 12 13 8 9 16 11 33 24 7 23 22 36 32 32 35 10 10 3 37 28 29 15 15 20 21 37 13 10 38 10 Note Some parts shown are assembled on both sides of...

Page 7: ...d Knob 2 18 Microphone 1 19 Key Assembly 1 20 Steering Wheel 1 21 Steering Wheel Cap 1 22 Seat 1 23 Long Seat Belt Strap 1 24 Short Seat Belt Strap 2 25 Headlight Lens 2 26 Lens Guard 2 27 Hood 1 28 W...

Page 8: ...ging process If damage is detected do not charge the battery or use it in your vehicle Battery acid is very corrosive and can cause severe damage to surfaces it contacts Do not charge the battery on a...

Page 9: ...face of the dash Clamp Grooves Battery Charging 9 Plug the charger connector into the battery Plug the charger into a standard 120 volt wall outlet Note If power flow to the wall outlet is controlled...

Page 10: ...the top of the knob plate into the dash Snap the key assembly into the dash T End 2 1 Battery Compartment Dash Position the dash on the vehicle body Make sure the motor harness connector wire is throu...

Page 11: ...teering column Tap the cap nut with a hammer to secure it on the steering column Helpful Hint You may want the help of another person to support the steering column while you tap the cap nut with the...

Page 12: ...ens assembly into the grille Grille Tabs Slots 12 Fit the wide notch in the side of a headlight lens under the wide tab on a lens guard Press firmly on the inside of the headlight lens to snap it into...

Page 13: ...he front half of the windshield frame onto the windshield brackets as shown Windshield Frame Front Half Slots Tabs Hinge Pin Windshield Bracket Windshield Frame Front Half Rotate the front half of the...

Page 14: ...a slot in the center of the seat Make sure the fasteners face the outer edge of the seat Pull each side of the long seat belt strap evenly through the slots Make sure to pull each T loop through a slo...

Page 15: ...the screw with a Phillips screwdriver Do not over tighten Repeat steps 23 and 24 to attach the other sport bar support to the other sport bar side leg Sport Bar Bracket Sport Bar Sport Bar Support 6 x...

Page 16: ...ck Tighten the screws with a Phillips screwdriver Do not over tighten KCTM Light Rack Back Half Tabs 25 Assembly Align the four tabs on the inside of a light cover with the four slots in one of the li...

Page 17: ...into the vehicle body as shown Tighten the screws with a Phillips screwdriver Do not over tighten Repeat this procedure to attach the other taillight Position the gas cap so that its tether points dow...

Page 18: ...dhered to your vehicle Start at the center of a label and smooth towards the outer edges to remove air bubbles One time assembly is now complete IMPORTANT NOTES Please carefully read the owner s infor...

Page 19: ...t Battery Clip Locator Ribs Press the battery clamp to slide it into the dash While holding the battery clamp against the dash place the battery in the battery compartment Make sure the battery is upr...

Page 20: ...in temperatures above 75 F or below 10 F Prevent the battery from moving freely inside the battery compartment Always use the battery retainer to secure the battery in the battery compartment Examine...

Page 21: ...e an accident Operate the vehicle only in the daytime or a well lit area 7 Do not allow your child to drive on sloped or inclined surfaces Restrict your child s driving to generally level ground ONLY...

Page 22: ...high speed See the instructions on page 23 to remove the high speed lock out screw Your vehicle has a patented electronic braking system that automatically stops the vehicle when your child s foot is...

Page 23: ...ter See page 28 for the list of authorized service centers or call 1 800 348 0751 for the location of the authorized service center nearest you Disconnecting the High Speed Lock Out How to Operate You...

Page 24: ...eels 12 volt battery has a built in thermal fuse A thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe The fuse will automati...

Page 25: ...than 30 hours Check all wires and connectors Make sure the charger connector is plugged into the battery and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Ov...

Page 26: ...ly level ground Vehicle runs in low speed but High speed lock out not disconnected The vehicle was pre set to run only in low speed does not run in high speed To allow the vehicle to run in low and hi...

Page 27: ...l connectors the vehicle won t run without to make sure they are tight a push Dead Spot on motor Contact your local Power Wheels authorized service center for diagnosis and repair Loud clacking or gri...

Page 28: ...33 E 5th Street 85711 520 325 3988 ARKANSAS FT SMITH Bromley Appliance Service 614 North 10th Street 72901 501 782 9646 JONESBORO Jonesboro Sewing Vac 1420 South Caraway Road 72401 870 931 9600 800 53...

Page 29: ...Service 7411 N Milwaukee Ave 60714 847 647 8250 800 572 6826 PEORIA Rexx Battery Specialists 3033 North University 61604 309 687 3564 ROCKFORD Sun Appliance Sales Service 3112 N Rockton Avenue 61103 8...

Page 30: ...8 3800 TOMS RIVER South Jersey TV Service 1171 Fischer Road 08753 732 506 9400 TRENTON Tattersall Inc 5459 309 N Willow Street 08618 609 393 4293 NEW MEXICO ALBUQUERQUE Appliance Service Center 5505 S...

Page 31: ...Service Inc 906 Georgia 79102 806 373 8812 AUSTIN Harrell Supply and Service Inc 5435 Burnet Road 78756 512 451 6464 800 332 7250 AUSTIN Harrell Supply and Service Inc 1409 West Oltorf 78704 512 442...

Page 32: ...arts or need assistance please call us toll free Power Wheels Consumer Affairs 1 800 348 0751 8 AM 6 PM EST Monday through Friday Over 400 Authorized Service Centers Or contact your local Power Wheels...

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