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T6137pr-0920

PROBLEM

POSSIBLE 

CAUSE

SOLUTION

Vehicle runs sluggishly 
(continued)

Vehicle is overloaded

Make sure you do not overload the vehicle by allowing more than 
one rider at one time, exceeding the 130 lbs (59 kg). maximum 
weight capacity, or by towing objects behind the vehicle. If the 
vehicle is overloaded, the built-in thermal fuse in the battery may 
“trip”, and automatically shut down. Adjust the driving conditions 
to prevent repeated automatic shutdowns.

Driving conditions are 
too stressful

Use only on generally level ground.

Sometimes the vehicle 
doesn’t run, but other 
times it does

Loose wire or connector

Check all wires around the motors and all connectors to run, 
but other times it does make sure they are tight.

Motor or electrical 
switch damage

Contact your local Power Wheels

®

 authorized service center for 

diagnosis and repair.

When the foot pedal is 
pressed, the vehicle won’t 
run without a push

Loose wire or connector

Check all wires around the motors and all connectors the vehicle 
won’t run without to make sure they are tight.

“Dead Spot” on motor

Contact your local Power Wheels

®

 authorized service center for 

diagnosis and repair.

Battery’s thermal fuse 
constantly “trips”, but the 
vehicle is not overloaded 
nor the driving conditions 
too severe

Damaged battery

Contact your local Power Wheels

®

 authorized service center for 

diagnosis and repair.

Child is switching 
between FORWARD 
and REVERSE without 
stopping

Teach your child to stop the vehicle before switching direction.

Loud clacking or grinding 
noise from a motor-
gearbox

Broken gears

Contact your local Power Wheels

®

 authorized service center for 

diagnosis and repair.

Charger gets warm 
during use

It is normal for some 
chargers to get warm 
during use and is not 
reason for concern. 
Some chargers do not 
get warm during use.

No action required. If your charger does not get warm during use, 
it does not mean that it is not working properly.

Battery makes a sizzling 
or gurgling noise when 
charging

It is normal for some 
batteries to make noise 
and swell slightly while 
charging and is not 
reason for concern.

No action required.

If your battery does not make noise or swell slightly during 
charging, it does not mean that it is not accepting the charge.

PROBLEMS AND SOLUTIONS GUIDE

Summary of Contents for Dora The Explorer Jeep Wrangler T6137

Page 1: ...assembly Phillips Tools needed for assembly Phillips screwdriver adjustable wrench or screwdriver adjustable wrench or pliers safety scissors not included pliers safety scissors not included Use only with the Power Wheels Use only with the Power Wheels 12 Volt Lead Acid Rechargeable 12 Volt Lead Acid Rechargeable Battery and Battery and Power Wheels Power Wheels 12 Volt 12 Volt Charger with Type 1...

Page 2: ... result in serious injury Never allow children to charge the battery Battery charging must be done by adults only A child could be injured by the electricity involved in charging the battery Read the safety instructions on the battery Examine the battery charger and their connectors for excessive wear or damage each time you charge the battery If damage or excessive wear is detected do not use the...

Page 3: ...The thermal fuse is a self resetting safety device which automatically trips and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped remove your foot from the pedal and wait approximately 25 seconds before operating the vehicle again To avoid repeated automatic shut downs avoid severe driving conditions If a thermal fuse in ...

Page 4: ...efore assembly and save all packaging material until assembly is complete to ensure that no parts are discarded Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant ASSEMBLED PARTS Vehicle Windshield Dash Sport Bar Hood 2 Sport Bar Supports Seat Backpack Backpack Holder ...

Page 5: ...screws with a Phillips screwdriver Do not over tighten the screws 12 Volt Charger 12 Volt Battery 8 Acorn Lock Nut 2 10 x 3 4 Screw 18 8 x 5 8 Screw 2 5 32 x 11 2 Pin 1 2 Light Covers 2 Hood Latches Key Assembly Steering Column Cap Steering Wheel Cap Steering Column Steering Wheel Long Seat Belt Strap 2 Short Seat Belt Straps Map Clip Map ...

Page 6: ...6 T6137pr 0920 PARTS PICTURE Note Some parts shown are assembled on both sides of the vehicle Fasteners not shown ...

Page 7: ...vehicle Never charge the battery longer than 30 hours Failure to follow these instructions may damage your battery and will void your warranty Use only a Power Wheels 12 volt charger with 12V connector input 120 VAC 60Hz with an output of 12 VDC to charge your Power Wheels 12 volt battery Plug the charger connector into the battery socket Plug the charger into a standard wall outlet Notes If power...

Page 8: ...NG FRONT VIEW 1 Dash Key Assembly Position the dash on the vehicle Make sure the motor harness connector wire is through the groove in the dash Insert five 10 x screws and tighten 2 17 18 Before applying labels wipe the surface of the vehicle with a clean dry cloth to remove any dust or oils Place the labels exactly as shown in the illustration For best results avoid repositioning a label once it ...

Page 9: ...the 5 32 x 1 pin through the hole in the steering column Lower the steering column so the pin fits inside the center of the steering wheel Fit the steering wheel cap into the center of the steering wheel Insert two 10 x screws into the holes in the steering wheel cap and tighten 5 Steering Wheel Steering Column Large Opening UP Turn the vehicle upright Position the steering wheel so that the large...

Page 10: ...tighten the screw Turn the vehicle upright ASSEMBLY Hood Latches Hood Tabs Slots Slots 10 Insert the tabs on the hood into the slots in the front end of the vehicle Pull the hood forward and lower it closed Turn the hood latches turn to secure the hood 10 x 3 4 Screw FRONT VIEW 9 Insert a hood latch into one of the slots near the hood on the front of the vehicle Twist the base of the hood latch tu...

Page 11: ...with the fastener faces the outer edge of the seat Pull up on the short seat belt to be sure it is secure in the slot Repeat this procedure to assemble the other short seat belt Insert the fastener ends of the long seat belt strap through the slots in the center of the seat Make sure the fasteners face the outer edge of the seat Pull each side of the long seat belt strap evenly through the slots u...

Page 12: ...rom the clip Assemble the clip to the windshield and replace Map in the clip 15 16 Using safety scissors cut the plastic tie holding Backpack in the holder Remove Backpack from the holder Note to retailer Do not remove the plastic tie Simply lift Backpack from the holder and assemble the holder to the top edge of the vehicle Replace Backpack in the holder Fit the holder to the top edge of the vehi...

Page 13: ...Fit a support to one side of the sport bar Insert a 8 x 5 8 screw through the support the sport bar and out through the support Fit a 8 acorn lock nut to the end of the screw While holding the acorn lock nut with an adjustable wrench or pliers tighten the screw Repeat this procedure to fasten the other support to the sport bar Sport Bar Sport Bar Supports ...

Page 14: ... insert two 10 x screws into the holes in front of the rear wheels in the bottom of each wheel well through the vehicle and into the end of the of the sport bar Tighten the screws 20 19 Fit the sport bar assembly into the holes in the top side of the vehicle Push down firmly on a sport bar support while pulling up on the side fender to fit the sport bar into the vehicle Repeat this procedure on th...

Page 15: ...15 T6137pr 0920 DECORATION 10 11 20 20 3 21 19 13 DASH VIEW 9 14 9 15 RIGHT VIEW LEFT VIEW ...

Page 16: ...16 T6137pr 0920 DECORATION 4 12 4 1 16 16 6 6 23 5 5 FRONT VIEW 8 7 7 22 23 REAR VIEW ...

Page 17: ... Lift the hood to access the battery compartment Lift and pull the battery retainer forward Place the battery in the battery compartment and release the battery retainer Power Wheels 12 Volt Battery Motor Harness Connector Hood Latches Plug the motor harness connector into the battery Hood Hood Latches Battery Retainer 1 2 3 Lower the hood and secure the hood latches 4 ...

Page 18: ...an snag fingers hair etc causing serious injury Do not allow operation of the vehicle when it is on its side or in an upside down position Do not operate the vehicle near flammable vapors gasoline paint thinner acetone liquid wax etc The vehicle s electrical switches like most electrical switches emit an internal spark when first turned on or turned off which could cause an explosion or fire To preven...

Page 19: ...s in the reverse position Press down on the foot pedal The vehicle is designed to operate in low speed only in reverse Before you disconnect the high speed lock out make sure your child knows how to steer start and stop the vehicle and knows the safe driving rules When the high speed lock out is disconnected the vehicle can be driven forward in low 2 mph maximum or high speed 5 mph maximum Make su...

Page 20: ... the store Power Wheels has provided a nationwide network of authorized service centers If there is not an authorized service center in your area please visit us on line at www powerwheels com or call Consumer Relations for information 1 800 348 0751 This warranty gives you specific legal rights and you may also have other rights which may vary from state to state PLEASE SAVE YOUR ORIGINAL SALES R...

Page 21: ... fuse continually trips contact your local Power Wheels authorized service center Loose wires or loose connectors Check all wires and connectors Make sure the battery connector is tightly plugged into the motor harness connector and that there are no loose wires around the motors Dead battery If your battery is old or if you have not followed Battery Care instructions your battery may be dead If y...

Page 22: ...ns in low speed but does not run in high speed Please Note The vehicle is designed to operate in low speed only in reverse High speed lock out not disconnected The vehicle was pre set to run only in low speed To allow the vehicle to run in low and high speed you must disconnect the High Speed Lock Out Follow the instructions in the Vehicle Operation section to remove the High Speed Lock Out screw ...

Page 23: ...make sure they are tight Dead Spot on motor Contact your local Power Wheels authorized service center for diagnosis and repair Battery s thermal fuse constantly trips but the vehicle is not overloaded nor the driving conditions too severe Damaged battery Contact your local Power Wheels authorized service center for diagnosis and repair Child is switching between FORWARD and REVERSE without stoppin...

Page 24: ...lated titles logos and characters are trademarks of Viacom International Inc Fisher Price Inc a subsidiary of Mattel Inc East Aurora New York 14052 U S A 2010 Mattel Inc All Rights Reserved and designate U S trademarks of Mattel Inc unless otherwise indicated PRINTED IN MEXICO T6137pr 0920 Before first time use you must charge the battery 18 hours Charge the battery immediately after each use Char...

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