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517798 

 

11 

4.3.2  To Replace Defrost Sensor 

 

Unplug the refrigerator from the outlet socket. 

 

Remove evaporator cover. 

 

Remove the affect sensor from its holder. 

 

Cut the sensor from the loom and replace it by soldering and heat shrinking the new 
sensor to the loom. 

 

Replace sensor into its holder. 

 

Replace fan cover. 

 

4.4 Variable 

Resistor 

Built into control module.  If faulty, replace control module. 
 

4.5 

FC Defrost Element 

Defrost element is replaceable as it is located below the evaporator and held in place by two side 
plate tabs. 

4.6 Reed 

Switch 

 

Unplug the refrigerator from the outlet socket. 

 

Remove the door switch cover (located in the centre of the base rail). 

 

Unclip the encapsulated reed switch from the housing. 

 

Replacement of the new switch is done by cutting the wiring back from the switch end and 
soldering in a new switch, making sure both connecting wires are not shorting but 
insulated with heat shrink sleeving.  Take care not to leave too much excess wire as the 
reed switch must be able to be fitted back in to the housing. 

 

Refit in reverse order. 

 

4.7 Fan 

Motor 

 

Unplug the refrigerator from the outlet socket. 

 

Remove food, shelves and baskets.

 

 

Remove long duct cover.

 

 

Remove front cover.

 

 

Pull off fan blade.

 

 

Disconnect motor leads.

 

 

Remove the one screw from fan mounting bracket and lift motor clear.

 

 

Fit replacement fan motor in reverse order.

 

 

Summary of Contents for E150

Page 1: ...517798 ELECTRONIC VERTICAL FREEZERS Models E150 E210 E308 E388 ...

Page 2: ...517798 2 ...

Page 3: ...aykel Australia Pty Ltd A C N 003 335 171 19 Enterprise Street P O Box 798 Cleveland Queensland 4163 Telephone 07 3826 9100 Facsimile 07 3826 9164 COPYRIGHT FISHER PAYKEL LTD 2006 ALL RIGHTS RESERVED 3 The specifications and servicing procedures outlined in this manual are subject to change without notice The latest version is indicated by the reprint date and replaces any earlier editions ...

Page 4: ... 8 Defrost Cycle 8 2 9 Fault Alarm 8 2 10 Compressor Starting 8 3 FAULT CODES 8 3 1 Fault Code Table 8 3 2 To Disable Alarm 10 3 3 To Manually Force a Defrost 10 4 SERVICE PROCEDURES 10 4 1 Control Module 10 4 2 Compressor Overload 10 4 3 FC and Defrost Sensor 10 4 3 1 To Replace FC Sensor 10 4 3 2 To Replace Defrost Sensor 11 4 4 Variable Resistor 11 4 5 FC Defrost Element 11 4 6 Reed Switch 11 4...

Page 5: ...efrigerant Charge E150 207119 85 grams R134a E210 207120 105 grams R134a E308 207120 105 grams R134a E388 207121 115 grams R134a VF 300EX 207200 105 grams R134a VF J300EX 207200 105 grams R134a 1 2 2 Compressor Specification Brand Matsushita Matsushita Matsushita Model DG66C11RAW5 DG73C12RAW5 DG77C14RAW5 Part Number 207119 207120 207121 Volts 220 240 220 240 220 240 Hertz 50 50 50 Nominal BTU 638 ...

Page 6: ...itches the compressor defrost heater and FC fan motor The compressor is switched through a solid state Triac and relay and the defrost heater through a relay The compressor has an external overload and relay fitted The defrost and FC sensors are located above the accumulator and on the rear duct A variable resistor which replaces the temperature controller is used to cycle the freezer The defrost ...

Page 7: ...it they cannot be reset The thermal fuses are part of the element heater assembly These fuses in both leads of the element protect the refrigerator from any overheating through failure of the defrost element itself or a failure in the control module Both sides are protected in case polarity is reversed NOTE Care should be taken if manually defrosting the evaporator using heat guns to ensure that t...

Page 8: ...de each time the door is opened The number of beeps indicates the fault code If the door is closed the alarm discontinues until the door is opened again To repeat the fault code close and open the door 2 10 Compressor Starting The compressor is started by the control module through the PTC relay fitted to the compressor It is a timed start therefore if the compressor does not start within 1 second...

Page 9: ...ector at the control module Secondary Action Check sensor resistance Reterminate the 4 way connector Tertiary Action Replace control module Fault 8 8 beeps Reason The resistance of defrost sensor is outside the normal range 660 Ohms Primary Action Check the 4 way connector at the control module Secondary Action Check sensor resistance Reterminate the 4 way connector Tertiary Action Replace control...

Page 10: ...ocket Remove the drain pan tray Remove the two screws securing the module to the cabinet Pull the module outwards Remove all the connectors from the control module Refit the module in reverse order making sure all wiring is secured in the module and the wiring harness is located in the module slot 4 2 Compressor Overload Remove the compressor cover Once the cover is removed the compressor connecto...

Page 11: ...the outlet socket Remove the door switch cover located in the centre of the base rail Unclip the encapsulated reed switch from the housing Replacement of the new switch is done by cutting the wiring back from the switch end and soldering in a new switch making sure both connecting wires are not shorting but insulated with heat shrink sleeving Take care not to leave too much excess wire as the reed...

Page 12: ......

Page 13: ...517798 13 5 WIRING DIAGRAM Ω Ω Ω Ω ...

Page 14: ...517798 14 Ω Ω Ω Ω ...

Page 15: ... plug overload and control module connections Check start and run windings as per specifications Check run capacitor 6 4 Freezer Too Cold Check resistance of variable resistor Check resistance of FC sensor as per table Check evaporator for frost pattern Full frost pattern required If there is not a full frost pattern check product for shortage of refrigerant or inefficient compressor Check evapora...

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