FISCHBEIN
Model
100
&
101
Empress
Series
Sewing
Head
Page 1: ...FISCHBEIN Model 100 101 Empress Series Sewing Head...
Page 2: ...Thread tension adjustment 16 3 3 Stitch length adjustment 18 3 4 Cork seal replacement 19 3 5 Needle replacement 20 3 6 Feed dog replacement 20 3 7 Throat plate replacement 21 3 8 Presser foot pressur...
Page 3: ...ty of bag closing applications Through our bag sewing closing and sealing technologies Fischbein offers automated solutions for nearly every powder and bulk material packaging requirement The product...
Page 4: ...h FISCHBEIN has no control Therefore FISCHBEIN cannot be held responsible for equipment in which non approved repair parts are installed 1 1 SYSTEM DESCRIPTION The Fischbein 100 and 101 sewing heads a...
Page 5: ...arts can void the product warranty Turn off and lock out air and power sources when performing maintenance Let the machine do the work Do not pull the bag or the materials through it Consult Fischbein...
Page 6: ...r inch Machine Weight Model 100 58 lbs 26 4 kg with rotary air knife Model 101 64 lbs 29 1 kg with Tape Clipper Shipping Weight Model 100 61 lbs 27 7 kg with rotary air knife Model 101 67 lbs 30 5 kg...
Page 7: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 6...
Page 8: ...and to your authorized Fischbein representative Be sure to locate your sewing head s serial number and model number and record these numbers for future reference Reading from left to right the first...
Page 9: ...ions 1 and 2 The mounting plate attaches to the overarm assembly with two hinges The hinges allow for easy access to various areas of the sewing head as well as the cooling fan optional When the sewin...
Page 10: ...til it comes into contact with the jacks and then use the latch pin to secure the plate The pin will probably rotate with ease and not actually tighten when turned Gradually keep trying the latch pin...
Page 11: ...or The sewing head is filled at the factory with oil 1 qts or 0 95 litres Rykon 68 10200 NOTE No substitution oils are accepted Use of any other oil will void the product warranty Pre start up checks...
Page 12: ...DAILY 1 Keep the machine free of dust 2 Clean with compressed air using an OSHA approved air nozzle or with a vacuum cleaner 3 Check all seals for indications of oil leaks before start up 4 Lubricate...
Page 13: ...reather plug A 10 Follow the recommendations for daily operation in Section 2 6 PERIODIC OIL FILTER REPLACEMENT Oil filters are part of periodic maintenance performed after 500 hours of operation Illu...
Page 14: ...e pliers may help in threading small areas 3 The thread at the needle is laced through from machine s infeed side towards the needle Let the thread stick out 4 102mm on the other side of the needle 4...
Page 15: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 14 Illustration 6...
Page 16: ...e a chain off a piece of bag material should be placed between the presser foot and the throat plate before running the machine Turn the pulley by hand in a clockwise direction so the sewn bag proceed...
Page 17: ...on is adjusted with the thread tensioner B The needle thread tension should put a noticeable drag on the thread Tension also varies with stitch length and thickness of material to be sewn This adjustm...
Page 18: ...Illustration 10 shows the factory setting This is suitable in many cases For thin materials distance X must be shorter For thick materials distance X must be larger If the stitch is too loose try fir...
Page 19: ...ut when removing the bottom cover C Illustration 5 and 11 Block the head to prevent it from rotating on its pulley 3 Remove the oil drain plug Illustration 11 from the bottom cover C The drain hole wi...
Page 20: ...ew A Section 3 14 3 pages 37 38 5 8 Tighten socket cap screw A after obtaining a correct setting Wrap new Teflon tape around the drain plug and install it back into place 9 Stitch length can vary betw...
Page 21: ...ical power so the machine cannot run Illustration 14 2 Press lever A toward the oil pressure gauge I This will move the presser foot B upward and away from the throat plate D 3 Put a 6mm spacer not pr...
Page 22: ...rews C 6 Re assemble the machine in the reverse sequence 7 Check for proper alignment between the throat plate and the feed dog Section 3 9 7 page 26 8 Remove the 6mm spacer between lever A and screw...
Page 23: ...hex head screw E after unlocking the screw with nut F Gap t should be 0 012 0 3mm Gap t is increased by turning screw E clockwise and decreased by turning screw E counterclock wise 2 Needle and needle...
Page 24: ...e before starting to adjust the machine 8 Refer to Illustration 19 Loosen cap screw J Move the needle guide to achieve a gap of 0 008 0 2mm between the needle D and needle guide I 9 Tighten cap screw...
Page 25: ...and re check the gap 4 Approximate setting of the distance between needle and looper 1 Refer to Illustration 21 Turn the machine and look from the feed side 2 For adjustment of the distance X we use t...
Page 26: ...t inside the machine at the feed dog clamp To adjust the height move shaft up or down 1 Refer to Illustration 24 Rotate the drive pulley not shown until the feed dog C is in the uppermost position The...
Page 27: ...in the throat plate B in Illustration 26 4 Check the feed dog height Section 3 9 6 page 25 5 Tighten cap screw B and replace the housing cover A Illustration 25 8 Needle holder adjustment The correct...
Page 28: ...eedle holder D using the gauge F part 10230 where it is parallel to the front edge of the throat plate Press the gauge flat against the screw E 7 If the needle holder D is not parallel loosen screw A...
Page 29: ...To adjust the stationary blade first remove the fence from the throat plate and then loosen screw C Adjust the stationary blade so that it is parallel to the moving blade along the full length of the...
Page 30: ...l loose or free in the threads 6 Turn set screw B clockwise until it touches the end of knife shaft A slight resistance will be felt 7 After the screw touches turn clockwise one additional turn 8 Turn...
Page 31: ...101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 30 3 12 MOUNTING ADJUSTING THE ROTARY AIR KNIFE Model 100 only Illustration 31 110 VAC shown BE CAREFUL WORKING AROUND THE KNIFE BLADES...
Page 32: ...rotated to gain access to all four screws C The cylinder O can be moved by removing cap screw T The slots provide for vertical adjustment for the assembly These screws only need to be finger tight ini...
Page 33: ...de G and movable blade K must contact each other If they do not the cut edges of the thread will be frayed or the thread will not be cut completely through The four M4 set screws J provide this adjust...
Page 34: ...oat plate must be on the machine for this check because the measurement is made from the throat plate to the bottom of the eye of the needle This dimension is very critical Follow the adjustments in s...
Page 35: ...on rates keep the following in mind One revolution of the sewing head equals one stitch The speed of the sewing head needs to be 2 faster than the conveyor that carries the product to it This is desir...
Page 36: ...king at 40 FPM with a bag closure of 2 5 stitches inch requires the following RPM Looking at the English speed charts Page 39 under 2 5 stitches inch and across from 40 FPM yields 1200 RPM Allowing fo...
Page 37: ...ues with the production line which would still allow closure of English 35 12 bags min 3 512 bags min 31 6 bags per minute Metric 34 57 bags min 3 457 bags min 31 1 bags per minute 3 14 3 SYNCHRONIZIN...
Page 38: ...he notch locations These notch locations not only mark quarter turns but also indicate where flat sections exist in the threading of the pulley If a screw is locked down in an area other than the flat...
Page 39: ...Illustration 37 When adjusting the sewing head drive pulley care should be taken so that the set screws are tightened against the flats of the pulley Tightening the set screws against the threads can...
Page 40: ...00 SEWING HEAD SPEED CHART RPM ENGLISH SYSTEM STITCH LENGTH STITCHES PER INCH 2 2 5 2 75 3 3 25 3 5 4 30 720 900 990 1080 1188 1260 1440 35 840 1050 1155 1260 1386 1470 1680 40 960 1200 1320 1440 1584...
Page 41: ...00 833 870 909 952 1000 1053 1111 1176 1250 1333 1429 11 88 917 957 1000 1048 1100 1158 1222 1294 1375 1467 1571 12 960 1000 1043 1091 1143 1200 1263 1333 1412 1500 1600 1714 13 1040 1083 1130 1182 12...
Page 42: ...OPERATOR S MANUAL REV H 2005 11 41 5 OPENING A SEWN BAG 1 A Chain stitch along the back of the bag B Chain stitch along the front of the bag C Cut the chain stitch along the bag 2 Loosen the thread l...
Page 43: ...3 No chain stitch 1 Bent needle 2 Dull needle 3 Poor thread tension 4 Feed dog worn out 5 Presser foot worn out 1 Replace needle 2 Replace needle 3 Check thread tension 4 Replace feed dog 5 Replace p...
Page 44: ...Bag too full 5 Feed dog worn 6 Throat plate worn or damaged 7 Faulty feed into the machine 8 Pressure on the presser foot base too high or too low 1 Check photoeye alignment 2 Synchronize again 3 Repl...
Page 45: ...ischbein technician 2 Check and tighten screws 3 Tighten 14 Sewing head will not turn Internal parts broken Call Fischbein technician 15 Low oil pressure 1 Not enough oil 2 Faulty lubrication pump 3 F...
Page 46: ...ronization of sewing head power infeed and conveyor 6 Check paraffin wax applicator 7 Replace or repair folder 8 Adjust 9 Clean or replace 18 Tape binding model 101 only Tape not correctly on tape ree...
Page 47: ...G8 SC63234 2 Plug Drilled Clamp Presser Foot 10213 1 Plug Tapped Clamp Presser Foot 10214 1 Plug Tapped Clamp Needle Lever 10212 1 Plug Drilled Clamp Needle Lever 10211 1 Pad Spring Presser Foot 10190...
Page 48: ...L 100 NEEDLE PRESSER FOOT ASSEMBLIES 52 53 8 2 1 MODEL 101 NEEDLE PRESSER FOOT ASSEMBLIES 54 55 8 3 MODEL 100 LEVER HOUSING 56 57 8 3 1 MODEL 101 LEVER HOUSING 58 59 8 4 MODEL 100 FEED ASSEMBLY 60 61...
Page 49: ...SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 48 8 1 MODEL 100 HOUSING Item No Quantity Part No Description 1 1 10017 Throat plate 2 2 F103258 Screw Flat 10 32 x 5 8 3 2 F103238 Screw Flat 10 32...
Page 50: ...Door looper 23 1 15069 Ball chrome part of Item 36 15056 assy 24 1 15078 Spring pressure part of Item 36 15056 assy 25 3 B632316 Screw Binding HD 6 32 x 3 16 26 1 10098 Cover groove thread 27 1 10164...
Page 51: ......
Page 52: ...sy plug breather 30 31 1 15053 Gauge oil pressure 60 PSI 32 1 15079 Plate cover side 33 1 10094 Gasket mainshaft seal 34 1 31002 Housing main 35 1 10095 Gasket cover manifold 36 1 15056 Manifold filte...
Page 53: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 52 8 2 MODEL 100 NEEDLE PRESSER FOOT ASSEMBLY...
Page 54: ...nging presser foot 20 1 31020 Rod connecting needle drive 1 15109 Screw Soc Set Cone Point 20 x 3 8 1 SS142014 Screw Soc Set 20 x 21 3 31042 Washer Thrust special 22 2 10029 Bushing lever presser foot...
Page 55: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 54 8 2 1 MODEL 101 NEEDLE PRESSER FOOT ASSEMBLY...
Page 56: ...g presser foot 20 1 31020 Rod connecting needle drive 1 15109 Screw Soc Set Cone Point 20 x 3 8 1 SS142014 Screw Soc Set 20 x 21 3 31042 Washer Thrust special 22 2 10029 Bushing lever presser foot 23...
Page 57: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 56 8 3 MODEL 100 LEVER HOUSING...
Page 58: ...lever 15 1 10146 Plate presser foot 1 PS 141 Pin Spring 16 2 H103234 Screw Hex HD 10 32 x 17 5 10145 Spring presser foot 18 1 10144 Clamp spring presser foot 19 2 1 178 Nut lock 20 1 10171 Pull off n...
Page 59: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 58 8 3 1 MODEL 101 LEVER HOUSING...
Page 60: ...6 Plate presser foot 1 PS141 Pin Spring 16 2 H 103234 Screw Hex HD 10 32 x 17 5 10145 Spring presser foot 18 1 10144 Clamp spring presser foot 19 2 1 178 Nut lock 20 1 10171 Pull off needle thread 21...
Page 61: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 60 8 4 MODEL 100 FEED ASSEMBLY...
Page 62: ...10073 Slide feed 12 1 31011 Rod carrier feed dog 13 1 31008 Clamp rod feed dog carrier 1 SC142078 Screw Soc Cap 1 4 20 x 7 8 14 1 31010 Link stroke feed 15 1 31009 Link lift feed 16 1 SC142878 Screw...
Page 63: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 62 8 4 1 MODEL 101 FEED ASSEMBLY...
Page 64: ...11 1 10073 Slide feed 12 1 31011 Rod carrier feed dog 13 1 31008 Clamp rod feed dog carrier 1 SC142078 Screw Soc Cap 1 4 20 x 7 8 14 1 31010 Link stroke feed 15 1 31009 Link lift feed 16 1 SC142878 S...
Page 65: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 64 8 5 MAINSHAFT ASSEMBLY...
Page 66: ...H103278 Screw Hex HD 10 32 x 7 8 21 1 31015 Shaft main 22 1 T3192 Key 23 1 10125 Plug pipe mainshaft 24 1 31022 Bushing mainshaft needle end 25 3 T3129 Washer Thrust 26 1 31023 Rod connecting prim Fe...
Page 67: ...7 2 SB103212 Screw Soc BTTN 10 32 x 8 1 15104 Assembly Seal Knife Shaft 9 1 T3192 Key 10 1 31013 Shaft Looper 11 1 10056 Bushing Shaft Looper 12 1 10173 Assembly Pivot Looper 2 15066 Washer Thrust 1...
Page 68: ...10 32 x 3 1 15015 Mount Pump 4 1 10084 O ring 5 1 31096 Assembly Gear Pump modified 6 REF 15059 Fitting Male Conn 1 8 M X 1 4 T Part of 15088 7 1 15050 Assy Oil Line Intake 8 3 5 in 89mm 67735 Tubing...
Page 69: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 68 8 8 TAPE CLIPPER 31035...
Page 70: ...1 10440 Screw Adjusting 13 1 10052 Washer Nylon 14 1 10430 Plate Cover 15 2 10429 Gasket REF 1 10092 Gasket Cover Top 16 4 10438 Washer Compression 17 4 H103258 Screw Hex 10 32 x 5 8 18 1 31036 Housi...
Page 71: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 70 8 9 ROTARY AIR KNIFE 31130 110 VAC...
Page 72: ...115 COVER SIDE 16 REF 31037 PLATE THROAT STD 16 REF 31038 PLATE THROAT LONG STITCH 17 2 31117 BEARING DU FLANGED 18 1 SFM510 SCREW SOC FLAT M5 X 10mm 19 1 31128 KIT SOLENIOD 20 1 31120 E RING CIRCLIP...
Page 73: ...ription 38 1 WFM12 WASHER FLAT M12 39 4 WFM6 WASHER FLAT M6 40 2 WFM8 WASHER FLAT M8 41 1 31156 GUIDE AIR KNIFE BAG 42 2 SC103238 SCREW SOC CAP 10 32 UNF X 3 8 43 2 WF10 WASHER FLAT 10 44 2 WL10 WASHE...
Page 74: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 73 blank page...
Page 75: ...FISCHBEIN MODELS 100 101 EMPRESS SERIES SEWING HEAD OPERATOR S MANUAL REV H 2005 11 74 8 10 ROTARY AIR KNIFE 31165 24 VDC...
Page 76: ...ED KNIFE 14 1 15066 WASHER THRUST 312 ID X 750 15 1 31115 COVER SIDE 16 REF 31037 PLATE THROAT STD LO SP 16 REF 31038 PLATE THROAT LONG STITCH LO SP 17 2 31117 BEARING DU FLANGED 18 1 SFM510 SCREW SOC...
Page 77: ...FLAT M4 X 8mm 36 4 SSM46 SCREW SOC SET M4 X 6mm 37 2 T3192 KEY WOODDRUFF 38 1 WFM12 WASHER FLAT M12 39 4 WFM6 WASHER FLAT M6 40 2 WFM8 WASHER FLAT M8 41 1 31156 GUIDE AIR KNIFE BAG 42 2 SC103238 SCREW...
Page 78: ...r Teeth Std Curved Assembly 10157 10017 10078 Includes Presser Foot 10185 Shank 10155 Block 10156 Bolt 10182 Nut 11309 2 Stitch 10018 10079 3 Ctr Teeth Filler Cord R C 10285 10017 10078 2 Stitch 10285...
Page 79: ...e or Chain 10479 10489 10491 Brussels Only Two Thread Looper 10060 Single Thread Looper 10208 Needles C100 S Square Point for paper 100 C100 RP Round Point for woven poly burlap C80 S 0 08 Diameter Sq...
