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© 2020 Carrier 

4.  MOUNTING OF THE IGNITION DEVICE 

4.1 The igniter function of HDHESI is activated by connecting the power pack to a power supply (230 or 115 

VAC).  So, before it is connected, check the supply voltage (230VAC or 115VAC) and check the connections 
on transformer terminals. It should be wired following order spec. to 230VAC or 115 VAC. If they do not 
match, change transformer supply wiring following wiring diagram Fig. 4 and Fig. 8. 

4.2  The power supply should be connected in accordance with the igniter's schematic diagram of the power pack 

board and igniter wiring diagram for power pack and rod (see Fig. 4), with particular attention to the correct 
grounding to the plant grounding system, following the local codes.  

4.3 Igniter must always be used in accordance with its intended purpose and following approved installation 

documentation, operation algorithms and procedures as well as service manuals.  

4.4

Check environmental conditions and ensure that the specified operating temperatures of components as in 
p. 3 will not be exceeded

.  

4.5 During the rod mounting and aiming the conditions and recommendations mentioned in p. 2 should be observed 

(see also below).  

4.6 Rod should be mounted in a guide tube of diameter not less than 1” and a retraction for the 

HDHESI 

rod should 

be used to retract igniter rod tip to the safe place after Trial for Ignition (please refer to 

SF-2001 

High Energy 

Igniter technical bulletin). The tube must allow the rod tip to reach the correct position in primary combustion 
zone to ignite the fuel-air mixture and ensure correct operating temperature and tip protection (please follow 
recommendations in p. 2 and Fig. 3).  

When 

HDHESI 

ignition rod is being used in high temperature applications:  

-  

always use retractor with min. stroke 400 mm to pull the tip back inside the guide tube,  

-  

increase the guide tube length so that the rod tip is completely hidden in guide tube when 
retracted,  

-  

use purging / cooling air in the tube to cool the rod and push away a dirt.  

4.7 Mounting of the igniter in a retractor: the igniter's rod should be placed inside the guide pipe and fixed in the 

retractor clamps. Mounting of the igniter in a retractor must be done so as to enable adjustment of the rod tip 
position relative to the burner's nozzle. See retractor Instruction Manual 

SF-2001 

and burner manufacturer 

recommendations.  

4.8 The guide tube should not be placed in the flame.  
4.9 The power pack enclosure should be positioned as close to the burner as possible to reduce cable lengths, as 

energy is lost with increasing cable length. The control box must be in a location where the temperature does not 
exceed at any moment its max. operating temperature. The box should be mounted with cable glands at the 
bottom, to reduce moisture as well as dust and dirt ingress.  

4.10Choose the correct glands depending on the cable type and environment demands. After installation, check if the 

glands are correctly tightened.  

4.11The HV cable should be placed away from any hot elements. It is shielded but not armored, so it should be 

mounted in conduits, tubes or cable trays in order to reduce the possibility of damage.  

NOTICE

: CHECK IF THE LOCAL REGULATIONS ALLOW FOR DIRECT IGNITION OF PARTICULAR 

BURNER TYPE OF A SPECIFIED TYPE OF FUEL AT A REQUIRED CAPACITY LEVEL USING AN ELECTRIC 
SPARK IGNITER

NOTICE

ONLY QUALIFIED AND COMPETENT PERSONS AUTHORISED BY THE PLANT 

MANAGEMENT OR MANUFACTURER, ACCORDING TO LOCAL LAW, ARE PERMITTED TO INSTALL, 

MAINTAIN AND SERVICE HDHESI IGNITERS

NOTICE

: MAKE SURE TO CONSULT THE MANNER OF MOUNTING THE IGNITER WITH THE 

PRODUCT MANUFACTURER / DISTRIBUTOR

Summary of Contents for SureFire II HDHESI

Page 1: ...lag ash unburned fuel environment In case of special fuels or difficult operating conditions consult Fireye before ordering This High Energy Igniter is intended for intermittent operation as Class 3 Special igniter The igniter is made of high quality materials and its components are rigorously checked and tested prior to dispatch No moving parts and parts requiring adjustment ensure long and troub...

Page 2: ...the end of the rod tip see Fig 2 4 6 between the central positive electrode and the grounded rod outer tube negative electrode After the Trial for Ignition the SureFire II HDHESI igniter must be disconnected from the power supply The circuit is equipped with discharging resistors which allows a quick discharge of capacitors below 90 seconds from when the igniter power supply is disconnected Only a...

Page 3: ...missible operating temperatures appropriate measures should be taken e g change of the mounting position and method of fixing use of purge cooling air f In special or difficult applications consult Fireye FIGURE 2 SureFire II Heavy Duty HESI Igniter FIGURE 3 Use of SureFire II Heavy Duty HESI Igniter on oil burner basic principles of rod positioning ...

Page 4: ...CCORDANCE WITH THE IGNITER WIRING DIAGRAM SEE FIG 4 WITH PARTICULAR ATTENTION TO THE CORRECT GROUNDING TO THE PLANT GROUNDING SYSTEM NOTICE THE SAFETY INSTRUCTIONS IN THIS INSTRUCTION MANUAL SHOULD BE OBSERVED DURING INSTALLATION OPERATION AND MAINTENANCE WARNING ALL WORK ON BURNER INSTALLATION MAY ONLY BE CARRIED OUT WEARING PROTECTIVE CLOTHING INCLUDING PROTECTIVE UV BLOCKING GLASSES HARD HAT AN...

Page 5: ...020 Carrier FIGURE 5 HESI Igniter Rod junction box wiring FIGURE 6 Heavy Duty HESI Igniter Power Pack layout FIGURE 7 Connection of supply voltage 230VAC 115VAC and HV cable to the rod on Power Pack board ...

Page 6: ...two wire shielded OD 15 mm 4 5kV max wire 1 5 mm Power Pack dimensions L x W x H 250 x 360 x 155 mm Weight of parts material Power Pack P N HE PP 24 9 8 kg Carbon Steel powder coated or Stainless Steel option Rod P N HE ROD 24 0 9 0 9 m long 1 3 kg with rod tip Cast Aluminum painted j box 316 SS tube Rod weight adder approx 0 75 kg per meter Rod Tip P N HE TIP 24 L 0 7 kg 316 Stainless and Heat Re...

Page 7: ... high temperature applications always use retractor with min stroke 400 mm to pull the tip back inside the guide tube increase the guide tube length so that the rod tip is completely hidden in guide tube when retracted use purging cooling air in the tube to cool the rod and push away a dirt 4 7 Mounting of the igniter in a retractor the igniter s rod should be placed inside the guide pipe and fixe...

Page 8: ...IGNITER START UP AND OPERATION 5 11 During the burner start up the main voltage 230 115 VAC can be applied to the power pack provided that proper wiring conditions as in p 5 3 to 5 6 have been verified as well as the correct assembly of the igniter has been inspected 5 12 When starting the burner installation from cold conditions after a longer standstill check the operation of the ignition device...

Page 9: ...of excessive damage replace the rod Open the rod junction box cover and check the condition of the cables and terminals The inside of box and cables must be clean and should not bear any traces of mechanical or thermal damages In case of water ingress traces check the condition of box gasket and tightness of glands and gasket from rod side Check tip contact socket on the rod side insulator and thr...

Page 10: ...re output voltage using high voltage probe the RMS value should be 1 150V peak 1 650V d Capacitors P N HE CAP 10 2 05 use a multi meter with capacitance measurement disconnect GND bus and measure capacitor capacity It should be as per the capacitor specification 7 3 If the main voltage is present but no electrical sparks are generated at the rod s tip and there is no voltage at the HV ignition tra...

Page 11: ... under Each rod tip and spark tube has one month warranty to be checked on receipt or within 1 month for damage and tested for the proper functioning Fireye should be notified of any failure After 1 month the warranty on tip expires 8 4 This guarantee covers delivered devices and materials under conditions of proper installation start up operation and maintenance it means the use in accordance wit...

Page 12: ... with junction box replaceable tip Part No Description HE ROD 24 0 8 HDHESI rod 0 8 mtr long with IP67 j box and replaceable tip 685mm for 24 Joules HE ROD 24 1 0 HDHESI rod 1 0 mtr long with IP67 j box and replaceable tip 685mm for 24 Joules HE ROD 24 1 5 HDHESI rod 1 5 mtr long with IP67 j box and replaceable tip 685mm for 24 Joules HE ROD 24 2 0 HDHESI rod 2 0 mtr long with IP67 j box and repla...

Page 13: ...art No Description HE TIP 24 L HDHESI Rod Tip Long length 685mm for 24Joules HE SG 24 Spark Gap 24 Joules HE TR 1150 HV Transformer 230 115 VAC 1150 VAC HE CAP 10 Capacitor 3600 VDC 10μF HE CAP 2 Capacitor 3200 VDC 2μF HE CAP 05 Capacitor 3750 VDC 0 47μF ...

Page 14: ...ion Manual L m 3 Required Ingress Protection Level IP 4 The operating temperature range C 5 Special power pack enclosure material stainless steel for aggressive atmospheres If YES check the box 6 Power pack supply kind of supply 230VAC or 115VAC VAC 7 Capacity of burner to be lit Nominal Max kW Reduced for Ignition Start capacity kW 8 Kind of fuel type of Oil Gas enclose fuel composition sheet Cal...

Page 15: ... system or its overall performance WARRANTIES FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its products to replace or at its option to repair any product or part thereof except lamps electronic tubes and photocells which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the...

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