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FireRock FIREROCK RUMFORD, Installation, Specification And Operation Manual

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FireRock FIREROCK RUMFORD Installation, Specification And Operation Manual Download Page 25

25

TYPICAL GYPSUM BOARD APPLICATION

This fireplace is designed to be installed so a 3” ledge is left on top of the radius throat front. This ledge allows space for a framing 

header to maintain the required 1” clearance and at the same time align flush with the room face of the firebox.

Failure to maintain stated minimum clearance to combustibles on page 12 may result in a fire or explosion, causing property 

damage, personal injury, or loss of life.

FIGURE 13

Summary of Contents for FIREROCK RUMFORD

Page 1: ...fore installing this product please consult with local building and zoning authorities regarding the need for proper permitting If the information in this manual including installation instructions is...

Page 2: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 3: ...n Foundation Mixing and Applying Mortar Firebox Assembly Throat and Damper Assembly Smoke Chamber Assembly Chimney Assembly Firebrick Installation Brick Flange Outside Air Kit Typical Gypsum Board App...

Page 4: ...ack required air spaces with insulation or other materials 4 Foundations and footings must meet local building code and be approved by the local building authority For any foundation design and load r...

Page 5: ...oke Chamber Front Back 2 2 38 Smoke Chamber Front Back 2 2 2 44 Smoke Chamber Front Back 2 2 50 Smoke Chamber Front Back 2 Smoke Chamber Side 2 4 4 6 Chimney Base Large 1 1 Chimney Base Small 1 1 Angl...

Page 6: ...ot designed to sit directly on or abut a combustible surface except when using the approved LiteRock installation method see pages 28 30 Installing this fireplace directly on a combustible surface may...

Page 7: ...der no circumstances will manufacturer be liable for damages of any kind or nature whether foreseeable or not arising out of or relating to any modifications of the fireplace by the installer This fir...

Page 8: ...oid placing a fireplace in an area near tall trees or buildings that can reduce air flow pressure and or produce down drafts FireRock Products LLC does not warrant drafting and is not responsible for...

Page 9: ...rst FireRock installation it would only take a few extra minutes to dry stack erect without mortar your firebox to gain a better understanding of how the components go together Then disassemble and er...

Page 10: ...UFACTURED BY FIRE ROCK PRODUCTS LLC 3620 AVENUE C BIRMINGHAM AL 35064 USE SOLID WOOD PROCESSED SOLID FUEL FIRE LOGS NATURAL GAS PROPANE OR COAL FUEL ONLY DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCT...

Page 11: ...33 75 42 375 42 375 51 G WIDTH AT CHIMNEY BASE 26 26 32 32 H FIREBOX DEPTH 22 5 22 5 22 5 22 5 J WIDTH AT REAR 22 28 34 40 before firebrick lining A J E F G C D H FIGURE 1 1 3 8 3 2 1 2 2 4 3 7 1 8 2...

Page 12: ...ty damage personal injury or loss of life NOTE Combustibles are defined as normal construction materials and are considered to be wood framing materials particle board mill board plywood sub flooring...

Page 13: ...led Rough framing dimension A includes the 3 3 4 thick base plate Dimension A should be reduced by 3 3 4 if the base plate is eliminated to create a flush hearth A raised hearth requires additional ro...

Page 14: ...dation types concrete slab or concrete pad FireRock fireplaces can be installed directly on a combustible floor or a limited load bearing floor using our LiteRock system See pages 28 30 for installati...

Page 15: ...to ensure maximum strength Use only clean water when mixing FireRock Adhesive Mortar Do not use spirits or anti freeze agents Do not apply if temperatures are below 40 F or will be within a 24 hour p...

Page 16: ...ate from the assembly instructions and build the side walls directly on the concrete pad or slab In the event you opt not to use the base plate carefully chalk lines where the base plate would be to e...

Page 17: ...o ensure level and plumb placement of each component Continue to build each course of the firebox making sure all surfaces are plumb and level and firebox position is correct Figure 6 6 Butter all joi...

Page 18: ...lled beneath the radius throat front across the top of the firebox opening angle up for maximum firebox opening or angle down for additional smoke lip Figure 7 2 SETTING THE DAMPER Upon setting the 4...

Page 19: ...ace for a framing header to maintain the required 1 clearance Be sure to check for and maintain plumb and level installation of these components Butter all joints to give a smooth appearance and ensur...

Page 20: ...SPECIFICATIONS Overall width 22 x 22 Overall height 6 Weight 75 lbs UL 127 compliant 0 clearance unless offset then 1 clearance above offset To increase the solid block chimney s strength even more in...

Page 21: ...ustibles must be adhered to for all offset blocks and all blocks above the offset A firestop is required wherever a chimney passes between one zone of a building to another e g when passing through a...

Page 22: ...floor and work your way back leaving approx gap off the back and side walls Figure 10 1 this space allows for heat expansion and is to be left empty of mortar For the floor only FireRock recommends a...

Page 23: ...material Our brick flange is designed to carry the weight of a brick or stone veneer only where you see it If applying a brick or stone veneer to the chimney block above the roofline a brick flange m...

Page 24: ...side air kit within the FireRock fireplace Install in the side wall of the fireplace as far forward as possible in the third course of firebrick Cuts can be made prior to installation of side blocks F...

Page 25: ...front This ledge allows space for a framing header to maintain the required 1 clearance and at the same time align flush with the room face of the firebox Failure to maintain stated minimum clearance...

Page 26: ...the chimney should be stacked in a level position using the chim ney nesting features the inside face of the chimney should be buttered to ensure a no leak seal note plans shown are to be used for ge...

Page 27: ...e attic or in between floors Failing to include firestops between floors may result in a fire or explosion causing property damage personal injury or loss of life Refer to the metal flue manufacturer...

Page 28: ...mney and a 3 riser kit purchased from your FireRock dealer This specialty material has been tested to minimize heat output through the base plate and cannot be substituted with other material Substitu...

Page 29: ...the board so that the safety strip protrudes a minimum of 3 from the front of the riser kit STEP 4 FIGURE 16 4 Place the second board on top of the first board Do not mortar the boards together STEP...

Page 30: ...finished sides of the opening IMPORTANT When installing the LiteRock Riser as a flush hearth application the noncombustible hearth extension must be supported by noncombustible materials Figure 16 6 A...

Page 31: ...cause smoke and hazardous gases to fill the house 5 Young children should be carefully supervised when there is a fire burning in the fireplace When the fireplace is in use components can become extr...

Page 32: ...below the lintel The maximum recommended fire load is 12 16 pounds of dry firewood at one time about 3 5 cured hardwood logs of approximately 3 6 in diameter Refuel as fire burns down by adding only 1...

Page 33: ...e ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container u...

Page 34: ...TS SIDE ELEVATION PLAN ISOMETRIC FRONT ELEVATION BASE PLATE FIREPLACE SIZE DIM A DIM B DIM C 30 38 32 21 1 2 36 44 38 27 1 2 42 50 44 33 1 2 48 56 50 39 1 2 ISOMETRIC PLAN SIDE ELEVATION FRONT ELEVATI...

Page 35: ...ELEVATION FRONT ELEVATION FIREBOX BACK WALL FIREPLACE SIZE DIM A 30 29 7 8 36 35 7 8 42 41 7 8 48 47 7 8 ISOMETRIC FRONT ELEVATION SIDE ELEVATION PLAN RADIUS THROAT FRONT FIREPLACE SIZE DIM A DIM B 30...

Page 36: ...36 FIREPLACE PARTS CONTINUED ISOMETRIC FRONT ELEVATION SIDE ELEVATION PLAN SQUARE THROAT BACK FIREPLACE SIZE DIM A 30 38 36 44 42 50 48 56 ISOMETRIC BACK ELEVATION SIDE ELEVATION PLAN THROAT SIDE LEFT...

Page 37: ...OMETRIC BACK ELEVATION THROAT SIDE RIGHT PLAN FRONT ELEVATION SIDE ELEVATION ISOMETRIC SMOKE CHAMBER FRONT BACK FIREPLACE SIZE ROWS OF BLOCKS NEEDED DIM A 30 1 32 36 2 38 32 42 2 44 38 48 3 50 44 38 F...

Page 38: ...38 ISOMETRIC FRONT ELEVATION SIDE ELEVATION PLAN UNIVERSAL SMOKE CHAMBER SIDE ISOMETRIC PLAN SIDE ELEVATION CHIMNEY BASE FIREPLACE SIZE DIM A 30 26 36 26 42 32 48 32 FIREPLACE PARTS CONTINUED...

Page 39: ...39 FIREPLACE PARTS CONTINUED CHIMNEY BLOCK SIDE ELEVATION PLAN ISOMETRIC...

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Page 41: ...nsit provided that such claim is received by FireRock within two 2 days of delivery of the Goods to Buyer Any such claims must be accompanied by a delivery receipt signed by carrier s agent at time of...

Page 42: ...y in delivery or prevention of performance caused by fires floods storms acts of God strikes labor disputes labor shortages lack of or inability to obtain materials fuels supplies or equipment civil u...

Page 43: ...SO EXCLUDES FOR ITSELF ITS SUPPLIERS AND THEIR RESPECTIVE SHAREHOLDERS MEMBERS OFFICERS DIRECTORS EMPLOYEES AGENTS AND ITS AND THEIR RESPECTIVE SUCCESSORS AND ASSIGNS ANY LIABILITY WHETHER BASED IN CO...

Page 44: ...the exclusive jurisdiction of such courts in any such Dispute 17 WAIVER No waiver of any provision right or remedy contained in this Agreement is binding on or effective against FireRock unless expre...

Page 45: ...any replaced Fireplace or part for a period of ninety 90 days from shipment or through the end of the original warranty whichever is longer All Fireplaces or parts that are replaced become the proper...

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Page 48: ...Version 2 1 10 2019...

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