FireplaceXtrordinair 2000 36 DV XL Owner'S Manual Download Page 36

3 6

Maintenance

Travis Industries

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Maintaining Your Fireplace's Appearance

!

Fingerprints or other marks left on the optional gold surface may become etched in place if they are
not wiped clean prior to turning the stove on.  Clean the gold with denatured alcohol and a soft cloth
(make sure the fireplace is cool).  Other cleaners may leave a film that may become etched into the
gold.

Yearly Service Procedure

!

Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially
dangerous situation.  We recommend the following procedures be done by a qualified technician.

1

Check the pilot flame.  It should touch approximately 3/8" of the top of the thermopile and touch the
top of the thermocouple (see illustration below).  If it does not, contact your dealer for service.

2

Shut off gas to the fireplace by turning the gas control knob to "OFF" (see step A under "Starting the
Pilot" on page 33).  Let the fireplace cool for 15 minutes.  Remove the faceplate (see instructions
included with face) and glass (see page 26).

3

Remove the log set (NOTE: the logs are very fragile - see page 27).  If severely deteriorated,
replace.  Check the logs for sooting.  A small amount of soot along the bottom of the logs is normal.  If
excessive sooting is found, the fireplace will require adjustment.  Contact your dealer.

4

Clean the burner tube (especially the burner holes) and inspect the following:

Check for burner pan holes that are cracked, severely warped, or corroded.

Make sure the burner assembly is not warped or damaged.

Check the firebox and area around the pilot to make sure there is no warping or damage.
If any problem is found, discontinue use and contact your dealer for service.

A

A

A

A

A

A

Check the burner holes.

Make sure the 
burner is not 
warped or 
damaged.

Check the walls and ceiling of the firebox for 
deterioration.

Thermopile

Pilot Hood

Thermocouple

Before Disassembly - 

Check the pilot flame.  It 

should touch the 

thermocouple and 

thermopile.

5

Replace the log set.  Replace the glass (if the glass is  damaged, replace it).  Make sure the gasket
along the perimeter of the glass contacts the face of the firebox and forms an air-tight seal.  If it does
not, re-align or replace the gasket to insure an air-tight seal.  Replace the faceplate.

6

Inspect the area behind the access door.  Clean if necessary.  Check the gas control valve and all of
the gas lines.  If any damage is found, discontinue use and contact your dealer for service.

7

Start the pilot and turn on the main burner.  The flames should be orange/yellow and not touch the top
of the firebox.  If the pilot or main burners do not burn correctly, contact your dealer for service.
Monitor the blower operation.

8

Remove any debris or vegetation near the vent termination.  Contact your dealer if any sooting or
deterioration is found near the vent termination.

Summary of Contents for 2000 36 DV XL

Page 1: ...her flammable vapors and liquids in the vicinity of this or any other appliance Installation must be performed by a qualified installer service agency or the gas supplier IF YOU SMELL GAS Do not try t...

Page 2: ...gas This heater is either approved for natural gas NG or for propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions ab...

Page 3: ...he thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AAA AA AA A A A A This unit is not for use with solid fuel Do not...

Page 4: ...Vert Term with 2 or 3 Elbows 6 5 8 Dia 21 Horizontal Terminations with 8 Dia Vent 22 Vent Termination Requirements 23 Gas Line Requirements 24 Fuel 24 Gas Line Connection 24 Gas Inlet Pressure 24 Elec...

Page 5: ...200 2 250 Maximum BTU Input Per Hour 43 000 43 000 Minimum BTU Output on Low with blowers on 23 384 20 800 Efficiency with blowers on Up to 79 Up to 80 AFUE Annual Fuel Utilization Efficiency 72 73 He...

Page 6: ...irements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for the installation Packing List Propane Conversion Kit Log...

Page 7: ...y to the rear make sure there is a min 8 5 8 space centered behind the fireplace for the wall thimble If a 90 elbow is used directly off of the fireplace the thimble will be centered 51 1 4 above the...

Page 8: ...AA 11 1 4 46 1 4 43 19 5 8 Fireplace includes 1 2 standoffs 12 3 4 14 1 2 65 1 2 Raised Fireplaces The fireplace and hearth if desired may be placed on a platform designed to support the fireplace 250...

Page 9: ...AAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AA AA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAA...

Page 10: ...ar faces use a piece of plywood cut to the dimensions shown on page 12 add 1 8 to each dimension AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA...

Page 11: ...AAA AAAAA AAAAA AAAAA The overlap is 1 1 2 along the top of the face NOTE Do not tuck tile underneath the face on the bottom there will be a 1 2 air space below the access door You may do this on the...

Page 12: ...co or Neo Classical Modifying the Face Angle for Rectangular Faces If using a rectangular face adjust the face angles at the top corners of the glass see the illustration below AAAAAAA AAAAAAA AA AA A...

Page 13: ...A Note how the tile facing fits behind the face on the side and top and butts up to the face on the bottom When fully installed there will be a 1 2 air space below the access door on the face Do not b...

Page 14: ...hearth installation is correctly completed there will be a 1 2 air space below the access door on the face Do not block this air space it is required for access door opening and proper air flow 3 8 Ti...

Page 15: ...ed in this manual Combustible Mantels Combustible Mantel 30 Arch face 28 1 2 Rectangular face 30 3 8 Architectural face 24 Min Arch Faces 22 Min Rect Faces Max Mantel Depth is 8 Non Combustible Mantel...

Page 16: ...Diameter Vent for details Part Numbers are listed below Straight Lengths 1208B 6 Pipe Length Black 1207B 9 Pipe Length Black 1206B 12 Pipe Length Black 1204B 24 Pipe Length Black 1203B 36 Pipe Length...

Page 17: ...Minimum framing for fire stop Maintain a minimum 1 clearance from vent to any combustible 8 5 8 or 10 8 5 8 or 10 Apply high temperature silicone to the inner and outer pipe before assembling the sec...

Page 18: ...adjustment bracket This restrictor is in position 1 factory setting This restrictor is in position 7 Adjustment Bracket To adjust lift up on the adjustment plate and push it back WARNING Use a glove...

Page 19: ...eet 5 feet 12 8 max 5 feet 0 feet 0 feet 5 feet 12 8 max 10 feet min 15 feet 20 feet 25 feet 30 feet NOTE Restrictor positions are based upon lab tests The ideal restrictor position may vary slightly...

Page 20: ...AA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA 5 feet 0 feet 0 feet 12 max 5 feet 0 feet 12 max Use Restrictor Position 1 10 max 10 max 5 feet 10 feet 5 feet 10 feet 0 feet Warning When an elbow is used directly...

Page 21: ...AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA 5 feet 10 feet min 15 feet 20 feet 25 feet 30 feet 0 feet 40 max 5 feet 10 feet 15 feet 0 feet 5 feet 10 feet 15 feet 25 max 15 feet 20 feet 2...

Page 22: ...AAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA 5 feet 0 feet 0 feet 25 max 5 feet 0 feet 25 max Restrictor Position 7 NOTE Horizontal sections require a 1 4 rise ever...

Page 23: ...over a walkway or driveway shared by an adjacent building I Minimum 48 clearance from any mechanical air supply inlet 72 for Canada J Minimum 36 clearance above and 48 below and to the sides of non m...

Page 24: ...e if used and may be installed behind the access door inside the fireplace 13 3 4 Gas Control Valve 3 8 M P T to 1 2 O D Fitting Factory installed The 1 diameter access hole is located 1 7 8 above the...

Page 25: ...ower source through this cable clamp Once the wires are attached tighten the clamp to secure the cable Replace the cover removed in step a Attach the common white ground exposed or green wires and hot...

Page 26: ...up and away Set the glass aside to prevent damage Glass Replacement Make sure both bottom latches are facing upwards Position the glass at a 45 angle and lay it on the two tabs below the firebox When...

Page 27: ...ure the burner tubes line up with the mixing tubes HINT If the burner does not insert easily make sure the screws holding the rear mixing tube in place are slightly loose This allows the mixing tube t...

Page 28: ...AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAAAAA...

Page 29: ...Finalizing the Installation 29 Travis Industries 93508118 270900 Step 4 Install the embers see the illustrations below Front View Side View When in place the logs embers should look like this...

Page 30: ...certain your facing has been properly neutralized Rectangular Faces Adjust he arch cover see page 12 Use the outside attachments on the side There is no center attachment for rectangular faces Arch Fa...

Page 31: ...ries Dealer for a remedy If the vent configuration is installed incorrectly the vent may cause the flames inside the fireplace to lift or ghost a dangerous situation Inspect the flames after installat...

Page 32: ...reference The pilot flame is located below the rear log Open the access door to view the controls Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air...

Page 33: ...nside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flo...

Page 34: ...Use this switch to turn the main burner on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with wall thermostats us...

Page 35: ...rn the dial all the way counter clockwise until it clicks off HIGH The high position is all the way counter clockwise without clicking off LOW Turn the dial all the way clockwise Normal Operating Soun...

Page 36: ...your dealer 4 Clean the burner tube especially the burner holes and inspect the following Check for burner pan holes that are cracked severely warped or corroded Make sure the burner assembly is not w...

Page 37: ...of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the fireplace See the remote control instruc...

Page 38: ...ners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER...

Page 39: ...al Second Heat Duct same rheostat and blower wiring as above 120 Volt Wiring Fireplace Rheostat Ground attached to fireplace Green White White Green Black Black Black Optional Power Heat Duct Millivol...

Page 40: ...culating air passageways of the appliance must be kept clean and clear at all times Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies This a...

Page 41: ...d periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper c...

Page 42: ...ner insert into the tubes on the mixing tube Do not lift burner out by the pins AA AA AA AA AA AAA AAA AAA AA AA AA AA AA AA AA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAA AAA AAA AA AA AA AAAA AAAA AAAA...

Page 43: ...ubes in place Slide the mixing tubes away from the air shutters and place aside 1 4 Nutdriver a b Slide both air shutters to the fully open position to the left see page 29 Burner Orifices c AAA AAA A...

Page 44: ...embers 6 Replace glass and face 7 Remove the regulator from the front of the gas control valve Replace with the propane regulator using the new gasket and screws included with the regulator NOTE Leak...

Page 45: ...lve Check the pilot Adjust if necessary WARNING When lighting or re lighting the pilot the glass must be removed see page 26 Standard Screwdriver The pilot flame must contact the thermocouple and ther...

Page 46: ...use on 2 x 4 walls Heat Duct Electrical Wiring Blower Box Maximum Duct Length 20 1 Determine the route for the heat duct using the illustration below as a guide A A A A A A AA AA A A A A A AA AA AA A...

Page 47: ...AA AA AA AA AA AA AA 5 1 4 16 This blower was designed for framing on 16 centers construct additional framing if needed c Slide the blower with wires into the hole cut in step a Attach with four scre...

Page 48: ...to lock it in place 1 4 Nutdriver Remove and discard the cover plate Starter Ring 4 Install the air duct Each section when joined must be attached with three screws and duct tape U L 181A P or equiva...

Page 49: ...n the U S or with the current CSC22 1 Canadian Electric Code in Canada Warning Make sure the fireplace electrical circuit is disabled prior to working on electrical hookup Rheostat Junction Box Hot bl...

Page 50: ...directions below to wire the rheostat NOTE There are two types of junction boxes use the appropriate junction box for your installation a Force the sheathed cable through one of the locking flaps on...

Page 51: ...tat to the molex connector Then attach the molex connector to the fireplace c d Standard Screwdriver Power Source for Fireplace Remove the cover from the fireplace junction box Note you may need to lo...

Page 52: ...for the gas line on either side Jumper Wire green wire Thermostat Wire Hole with grommet Gas Line 2 Determine a location for the thermostat that is within range of the 50 length of thermostat wire It...

Page 53: ...th the remote thermostat for installation IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE Included with the remote thermostat is a set of instructions that should be given to the homeowner Please...

Page 54: ...pecifications 5 Horizontal Vent Termination Requirements 23 How this Fireplace Works 36 Vent Lengths 18 Installation Options 5 Items Required for Installation 6 Leaking Gas See Inst on Cover Listing I...

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