Page 1: ...manual must remain with the householder once installation is complete HEATING SOLUTIONS ENVIRONMENT INNOVATION TECHNOLOGY Technical Manual Standard Efficiency Indoor Boiler System 90 26kW System 120...
Page 2: ...ulations 5 3 1 Flue Regulations 6 3 2 Flue Systems 8 3 3 Liquid Fuel Supply 11 4 SYSTEM BOILER 4 1 End User Information 12 4 2 Installer Guidelines 13 4 3 Technical Details 17 5 COMMISSIONING 21 6 Ser...
Page 3: ...erform reliably and as a regular check on its built in safety features It is important that servicing should be conducted by a competent engineer such as one who is OFTEC trained and registered All ap...
Page 4: ...be sought following eye contact or prolonged reddening of the skin The small quantities of adhesives and sealants used in the product are cured They present no known hazards when used in the manner fo...
Page 5: ...RMA Clean Air Approval number of BUR0801 This appliance and flue system has been tested by CRL Laboratories in New Zealand Certificate number 07 41180 and can be installed to meet the requirements of...
Page 6: ...C D K F F L N O P H J Boundary Boundary F Q Q Q Q Q Q Q R Pressure Jet Location Appliance Burner Type Non Condensing ROI NI A Directly below an opening airbrick opening window etc 600mm B Horizontall...
Page 7: ...for low level flue and low level balanced flue discharge when tested to BS EN 303 1 5 Terminating positions must be at least 1 8m distant from a fuel storage tank unless a wall with at least 30 minute...
Page 8: ...ax length 6m Overall length must take into account bends where 45 bend 0 5m length and 90 bend 1m length INSTALLATION INSTRUCTIONS SUPPLIED WITH ALL FLUE KITS Elbows 45 90 Adjustable extensions 305 42...
Page 9: ...pipe to ensure a positive seal IMPORTANT A 50mm 2inch gap must be left between the cone cowl and the wall Ensure Combustion air pipe protrudes beyond the outer surface of the wall GAS GAS GAS GA S GA...
Page 10: ...ipe protrudes beyond the outer surface of the wall Flue extension for right hand outlet Push the flue pipe through the 125mm hole in the wall Apply high temperature sealant to the O ring on the inner...
Page 11: ...allow household waste or hot ashes container in vicinity of oil storage tank or boiler flue outlet 11 Flexible Oil Pipe s Two flexible burner Diesel hoses are supplied with the boiler which must be w...
Page 12: ...ent of the control thermostat failing and keeps the boiler safe The safety high limit thermostat will shut the boiler off and will require the limit button to be pushed to restart the boiler It is rec...
Page 13: ...c pipe from overheating Additional measures must be incorporated into the system pipework for protection in these circumstances Plastic pipe must never be connected directly to the boiler and there mu...
Page 14: ...sured in bar equals static head of system measured in bar plus 0 3 Sealed Heating Circuit The system must comply with BS 7074 Part 1 and BS 5449 Part 1 with a maximum water temperature of 80 C A manua...
Page 15: ...s cold water is supplied through the boiler drain fill valve Heating Circuit This is the heating system including the boiler which is filled from the mains supply via a flex filling loop to a pressure...
Page 16: ...erate the post purge function on the burner when applicable If a permanent live supply is not provided the burner will not operate Mains Burner Limit Lockout WIRING Electrical Supply The boiler and co...
Page 17: ...Standard Efficiency output range Weight kg Dimensions mm H W D A B C E F G I J K L System 90 26kW 148 856 555 618 760 231 165 210 580 648 341 78 62 93 System 120 35kW 151 856 555 618 760 231 165 210...
Page 18: ...ue elbow adaptor 210249 6 1 Gasket seal 110555 7 1 Stat pocket ACC003PKT 8 1 Air hose ACC000SSH 9 1 Control panel 314734 10 1 Casing left side 214744 11 1 Casing side cover 214748 12 1 Casing right si...
Page 19: ...0555 7 1 Stat pocket ACC003PKT 8 1 Flue elbow adaptor 210249 9 1 Bolt M8X150 110437 10 1 Air hose ACC000SSH 11 1 Control panel 314734 12 1 Casing left side 214744 13 1 Casing side cover 214748 14 1 Ca...
Page 20: ...er 15 mm dia 15 mm dia Circulating Pump 25 60 25 60 Integral Expansion Vessel Normal Capacity 12 litres 12 litres Expansion Vessel Pre charge Pressure 1 bar 1 bar Low Pressure Water Switch Filling Loo...
Page 21: ...e a smoke gun to check clean combustion Flue gas analysis and fine tuning of burner u Ensure flue gas is over 50 C when setting CO2 u Allow the boiler to run for a period of time before fine tuning to...
Page 22: ...matter Refill the system and again vent at all points as described Examine the complete system for water leaks having pressurised it to 1 2 5 bar Correct any leaks then check operation of the safety...
Page 23: ...leaks Draw off any accumulated water and sludge from the tank by opening the drain valve Turn off the diesel supply and remove the filter bowl then wash the element clean with diesel Fit a new element...
Page 24: ...nd commissioning 5 This warranty does not cover special incidental or consequential damages injury to persons or property or any other consequential loss 6 Servicing of the boilers is to be carried ou...
Page 25: ...Valve Location Condensate Trap where fitted Condensate Trap Piped to Drain Condensate Trap Primed Float and Condensate Trap in Place Check Flue Seals Deflector Plate and Baffles Graphite Door Seal and...
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Page 28: ...the specification of our products at any time and be without obligation to make similar changes in products previously produced MLOBNZEBSE000 For further information on Firebird products please conta...
