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IMPORTANT:  FOR TECHNICAL SUPPORT OR CUSTOMER SERVICE ISSUES, 

DO NOT RETURN TO THE DEALER, CALL FIRE CHIEF AT 1-800-875-4788.

First Coal Fire:

Burning coal is much harder than burning wood.  There is more care and work in building and maintaining a coal fire than a wood fire.  

Anthracite is the best coal to burn, due to its long even burn with higher heat output and clean burn quality but is more difficult than 

Bituminous coal. 
The size of coal is important.  “Nut” coal sizes of 4 inches for Bituminous and 2¾ to 4½ inches for Anthracite coal are recommended.  

Never use coal other than the sizes recommended.  If the coal is too small it will smother the fire and if it is too large the coal will not burn 

well.
When burning Bituminous coal, start the fire with wood (as described above).  Always use dry kindling, as this will provide a hotter fire 

and add small pieces of wood until you get a good hot ember bed.  At this point add a small amount of coal.  When the coal is hot enough 

to ignite, add small amounts at a time, so as not to smother the fire.  Keep in mind that Bituminous coal will require more maintenance as 

this type of coal will produce more soot, requiring more frequent cleaning to prevent buildup.
Also make sure that the spin draft control is wide open to establish the correct burn pattern.  When adding coal to Bituminous fires always 

add coal to the center of the bed creating the cone effect.  Bituminous coal is more volatile and adding coal to the center of the bed 

causes the flames to drive off the volatile gases.  Remember that no two installations and chimney set-ups are the same, so be prepared 

to experiment until you achieve the desired results.  Always allow enough air to the firebox so that volatile gases are properly burned.  

When adding fuel, remember to break up the cone with a poker if it has formed a crust, but be careful to avoid mixing the coal as this can 

form clinkers.  For overnight burn operations, follow the above instructions and adjust the chimney damper.
When burning Anthracite coal, start the fire with wood (as described above).  Add layers of coal making sure not to smother the fire, the 

third layer should be a little heavier.  Before adding more fuel, be sure to leave a red spot in the center of the bed.  This hot spot will help 

ignite the gases given off the new charge.  A deep charge will give a more even heat and a longer fire.  It may take up to a couple hours 

before the whole bed is fully ignited.  When the fire is established and the home is becoming warm, you may adjust the damper.  It may 

still take some experimenting with the spin draft to ensure proper operation, as no two installations are the same. Once the coal bed has 

reduced to half its original depth it is time to add fuel to the furnace.  At this point pull out the bypass rod and open the spin draft.  This will 

allow the fire to burn off the accumulated gases.  Open the fuel door, using a small rake or hoe pull the coals towards the front of the bed, 

trying not to disturb the fire too much.  Next, add coal to the back, being careful not to seal off the top.  Keep the ash drawer cleaned out 

to ensure good airflow.  You may want to start this banking process early in the evening before retiring or before leaving the home so that 

you may make proper adjustments after the fire is well established.
WARNING: Load fuel carefully or damage may result.
NOTE: Do not burn coke, charcoal, highly volatile Bituminous coal, sub Bituminous, lignite or cannel coal (sometimes called channel 

coal or candle coal).  Never burn wax or chemically processed logs, such as fire logs as their use is for fireplaces only.  Please follow all 

guidelines in this manual concerning wood and coal burning applications due to safety concerns and to maintain warranty coverage.

BURN WOOD AND COAL ONLY!

Fuel Recommendations:

For the FCOS1600D model, heat resistant gloves are recommended when loading the furnace.  Only use dry, seasoned hardwoods in 

your Fire Chief Furnace rather than high resin woods such as pine.  Firewood should be cut at least one full season prior to the time of 

its intended use for optimum heat output.  Firewood should be stacked to provide a free flow of air between the logs; this allows the wood 

to season faster.  If wood is stored outdoors, it should be completely covered year round to protect it from moisture and exposure to the 

elements.  Use extreme caution when opening the ash drawer and fuel door during operation, temperatures can exceed 300° F.  Wait at 

least 10 seconds after releasing the first latch, then proceed to the fully open position.  The dual latch system has been incorporated as a 

safety feature, which was designed to reduce the possibility of gaseous ignition.  Heat resistant gloves are recommended when opening 

the fuel door, regulating the spin draft or emptying the ash pan.

Summary of Contents for FCOS1600D

Page 1: ...NACE WOOD AND COAL BURNING OUTDOOR FURNACE MODEL FCOS1600D Manufactured by Fire Chief Industries 10950 Linpage Place Saint Louis MO 63132 1 800 875 4788 MADE IN USA REVISION III MAY 2013 Tested to the UL391 Standard ...

Page 2: ...om the home this would give maximum airflow and provide the highest efficiency Transportation Damage Every effort has been made to ensure that your Fire Chief Furnace will arrive in perfect condition Any visible damage should be noted on the freight bill at the time of delivery If upon unpacking your furnace you find damage has occurred during transit notify your dealer immediately Your dealer wil...

Page 3: ...Home Down Draft Furnace Connection 12 No Ductwork Connection 12 General Operation 13 First Wood Fire 13 Loading Wood 13 First Coal Fire 14 Fuel Recommendations 14 Disposal of Ashes 15 Heat Dump and Fuse Link System 15 Creosote Formation 16 Creosote Reduction 16 Power Failure 16 Maintaining Your Furnace 17 Furnace Diagram with Parts List 19 Blower Motor Assembly Diagram 21 Wiring Diagram 22 Trouble...

Page 4: ...fordable appliance possible Abnormally cold weather could reduce the burn time Your Fire Chief Furnace is designed to be either a supplemental or central heating source for your home This wood and coal burning furnace may be installed in parallel with a properly operating electric gas or oil fired central furnace listed or certified in accordance with a nationally recognized safety standard and wi...

Page 5: ...nches beyond Once you have taken into consideration the local requirements governing the installation and positioning of the furnace install the Electrical Control Kit Open the Electrical Control Kit and confirm that all items were shipped with your Fire Chief Furnace IMPORTANT ENSURE THE POWER CORD IS PLUGGED INTO A GROUNDED ELECTRICAL SUPPLY The fan limit control is factory pre set at 160 as the...

Page 6: ...red for optimum performance and must maintain a 2 inch clearance from combustibles The Fire Chief Furnace will ship with an anchor plate and four 10 galvanized screws with washers and gaskets to match the chimney your dealer supplies If the anchor plate provided with your furnace does not fit the chimney your dealer has in stock please call our toll free number 1 800 875 4788 for assistance IMPORT...

Page 7: ...around the center pipe shaft 2 Install the anchor plate to the top of your furnace using four 10 3 4 galvanized screws with rubber gaskets 3 Install the chimney pipe to your outdoor furnace 4 After all the chimney components are installed including the cap follow the diagram below to caulk around the chimney pipe as well as around the outer edge of the anchor plate PLACE A LINE OF 1 4 DIA HIGH TEM...

Page 8: ...chimney type a minimum 6 inch diameter chimney is needed In order to create the most effective draft the chimney size should not exceed 12 inches with a maximum 08 inch water column draft The flue draft can be measured with the use of a draft gage or manometer Bypass Damper The bypass damper has several purposes starting the fire improving the efficiency and cleaning the chimney When starting a fi...

Page 9: ... to prevent a fire hazard DRY WOOD WILL PRODUCE HOTTER FIRES AND INCREASE BTU OUTPUT IMPORTANT FOR TECHNICAL SUPPORT OR CUSTOMER SERVICE ISSUES DO NOT RETURN TO THE DEALER CALL FIRE CHIEF AT 1 800 875 4788 The Initial Firing Do NOT connect the furnace to your ductwork at this time Build a small fire DO NOT fill the firebox to full capacity during the initial firing Your new furnace has a protectiv...

Page 10: ...f flue fires Never burn plastics wood products containing glue or wood that has been treated with chemical preservatives in your Fire Chief Furnace The combustion of these substances may release harmful toxic gases NEVER UNPLUG THE FURNACE FROM THE POWER SOURCE THIS WILL CAUSE THE FURNACE TO OVERHEAT If it is too warm in the house reduce the spin drafts to allow less airflow into the firebox and o...

Page 11: ...em must be a minimum of 12 inches to readily transfer the cold air back to the furnace If desired a cold air filter box may be constructed with a minimum opening of 113 square inches An optional air filter box FCOSFB is available for purchase at Fire Chief Please call 1 800 875 4788 for details A basement window is an excellent location for running the hot air duct as well as the for the cold air ...

Page 12: ...A duct run in excess of 25 feet will greatly restrict the air flow and heat output therefore is not recommended When connecting the Fire Chief Furnace to a central duct system avoid 90 elbows As with any furnace the more turns and branches in the ducting limit the airflow delivery DO NOT USE FLEX DUCT OUTSIDE Run 10 inch insulated galvanized hot air duct from the outside furnace through a window o...

Page 13: ...ven those without ductwork When there is no duct system to connect to the hot air flex duct keep in mind You must separate the hot air duct from the cold air return Ideally locate each at opposite ends of the home If you don t the air will not flow evenly throughout the home This method will work well on homes built on concrete slabs and help create a good airflow In homes with a basement you may ...

Page 14: ...urnace to capacity upon initial firing It s recommended that you become thoroughly familiar with your Fire Chief Furnace before operating at full capacity The new steel and metal components of the furnace have a protective coating or paint on the surface which could produce an odor during the break in period Adequate ventilation within the home and furnace room or area is recommended during the in...

Page 15: ... the new charge A deep charge will give a more even heat and a longer fire It may take up to a couple hours before the whole bed is fully ignited When the fire is established and the home is becoming warm you may adjust the damper It may still take some experimenting with the spin draft to ensure proper operation as no two installations are the same Once the coal bed has reduced to half its origin...

Page 16: ...temperature reaches 536 F The heat sensitive fuse link located within the top of the heat chamber causes the lid to open allowing the excess heat to escape This patented safety feature is designed to activate before any extreme heat can damage the furnace In the case of a power failure connect your Fire Chief Furnace to a generator immediately If the heat dump release lid should open do not contin...

Page 17: ...recaution periodic chimney inspections are recommended during the heating season to determine if creosote formation has occurred For safety and efficiency it is also recommended that the chimney system be inspected and cleaned prior to each heating season Power Failure In case of power failure to prevent your Fire Chief Furnace from over heating and causing damage to the electrical components foll...

Page 18: ...res your furnace will provide many years of trouble free service IMPORTANT FOR TECHNICAL SUPPORT OR CUSTOMER SERVICE ISSUES DO NOT RETURN TO THE DEALER CALL FIRE CHIEF AT 1 800 875 4788 ALWAYS Locate the Fire Chief Furnace on a level solid non combustible surface Follow local codes concerning installation requirements Connect power cord to a grounded 110 outlet Connect cold air return to the house...

Page 19: ...REVERSE FLOW IS POSSIBLE OPERATE THE GAS OIL ELECTRIC FURNACE PERIODICALLY TO ENSURE THAT IT WILL OPERATE SATISFACTORILY WHEN NEEDED CERTIFIED FOR INSTALLATION WITH APPROPRIATE DUCTWORK CONFIGURATIONS ONLY DO NOT RELOCATE OR BYPASS ANY OF THE SAFETY CONTROLS IN THE ORIGINAL GAS OIL ELECTRIC FURNACE INSTALLATION DO NOT CONNECT TO ANY GAS FURNACE THAT HAS NOT BEEN CERTIFIED INITIALLY AS COMPLYING WI...

Page 20: ...Furnace Diagram 1 2 3 4 5 6 7 9 10 11 12 13 14 15 17 18 19 20 21 22 8 16 19 ...

Page 21: ...FC16 37 8 1 FAN LIMIT CONTROL BOX FCFLC 9 1 OUTER BACK PANEL FC16S 4 10 1 INNER TOP PANEL FC16S 5 11 1 MACHINE SCREW FCH1800 12 1 PANEL HEAT DUMP INNER FC000 34 13 1 PANEL HEAT DUMP LID FC000 33 14 4 HEAT DUMP SPRING BRACKET FCHDSB 15 1 HINGE FCFLAB 16 1 ADAPTOR PLATE N A 17 1 TOP OUTER PANEL FC16S 3 18 1 PANEL TOP C CHANNEL FC16 36 19 1 PANEL INNER LEFT AND RIGHT FC16S 6 20 1 PANEL OUTER SIDE LEF...

Page 22: ... Diagram PARTS LIST DESCRIPTION QTY ITEM BLOWER WHEEL 1 1 BLOWER HOUSING 1 2 MOTOR CAPACITOR 1 3 BLOWER MOTOR 1 4 2 1 3 4 PARTS LIST DESCRIPTION QTY ITEM BLOWER WHEEL 1 1 BLOWER HOUSING 1 2 MOTOR CAPACITOR 1 3 BLOWER MOTOR 1 4 ...

Page 23: ...22 Wiring Diagram 1 2 A A B B FAN LIMIT CONTROL BLOWER MOTOR BLACK 120V AC POWER SUPPLY WHITE BLACK GREEN BLACK ORANGE WIRING DIAGRAM FCOS1600 OUTDOOR FURNACE ...

Page 24: ...er temperatures Consult a professional to determine correct sizing Excessive dirt accumulation in air filter Poor chimney draw resulting in the furnace not providing enough heat Furnace size is inadequate for your home 2 Completely avoid using if at all possible If circumstances necessitate the use of wet or unseasoned wood then fuel the furnace with smaller loads Inspect return air duct from the ...

Page 25: ...point indicators should be set at 100 Off and 160 On Do NOT attempt to adjust the fan limit by manually adjusting the temperature indicators on the dial Possible Causes Remedies White button on fan limit control is pushed in Pull white button out and the blower should stop Check by moving ON and OFF point indicator to a temperature position where blower should turn off If the blower continues to r...

Page 26: ...ng of the stack gases which causes them to condense as creosote on the inside of the flue Using uninsulated stove pipe for the chimney Problem Insufficient air flow from the heat registers Return air not connected to furnace from the house Connect air to the home to circulate air flow Possible Causes Remedies Excessive duct run to the house Reduce duct run by placing the furnace closer to the hous...

Page 27: ...ective main bearings 10 Debris in blower wheel Remove debris from wheel Problem Smoke smell in house Make sure all seams of blower housing are sealed and caulked Hole in bottom of blower housing for electrical cord not sealed Possible Causes Remedies 11 Problem Excessive smoke discharge from fuel door during reloading Insufficient draft See 13 Possible Causes Remedies Obstructed chimney or clogged...

Page 28: ...imney system including stove pipe run Utilize chimney cleaning device to remove any obstruction or foreign matter Remove as necessary Obstruction in chimney Excessive ash accumulation Problem The air coming out of heat registers is not warm enough Possible Causes Remedies 16 The chimney on the furnace is not tall enough which is affecting the efficiency of the furnace Add additional sections of ch...

Page 29: ... excluded from this warranty In order to exercise the aforementioned warranty a certified professional must determine the appliance part to be defective He or she must submit a written statement to Fire Chief detailing an assessment of the problem This assessment MUST be accompanied by substantiating proof of purchase dated invoice bill of sale cancelled check or payment record model and serial nu...

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