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Operation Manual  

(translation of original document) 

 
 

EHB702 

 

 

 

 
 
 

 

 

 

 

Before installation, commissioning and operation of the lift this docu-
mentation needs to be regarded imperatively! 
Keep this documentation at site of the lift. 
 

 

Summary of Contents for EHB702

Page 1: ...on Manual translation of original document EHB702 Before installation commissioning and operation of the lift this docu mentation needs to be regarded imperatively Keep this documentation at site of t...

Page 2: ......

Page 3: ...iant to the following directives 2006 42 EG Machinery directive 2006 95 EG Low voltage directive 2004 108 EG Electromagnetic Compatibility EMC directive Source of information for the harmonised direct...

Page 4: ...g with fork lift truck 19 5 2 Loading with crane 19 5 3 Unloading from container 19 5 4 Electrical connection 20 6 Detailed operation instructions 21 6 1 Moving of columns 21 6 1 1 Wheel jack spring l...

Page 5: ...3 Overview electrics 42 10 3 1 Electrical circuit diagram master column 44 10 3 2 Spare parts list master column 45 10 3 3 Electrical circuit diagram slave column 46 Spare parts list slave column 47...

Page 6: ...ommissioning operation maintenance and repair of the lift Operation of the lift with defective safety equipment or improperly attached or non functional safety and protective equipment Non compliance...

Page 7: ...s thereof may only be copied translated or made accessible to third parties with the express written permission of the manufacturer 1 5 3 Trade mark Is a international registered trademark 1 5 4 Paten...

Page 8: ...ult in death or severe physical injury if not observed WARNING Second hazard level Indicates a possibly hazardous situation which could result in death or severe physical injury if not observed CAUTIO...

Page 9: ...red as intended 2 3 Operation duties The lift may only be operated in safe perfect and reliable condition Damages of the lift to be prevented respectively to be removed immediately Recurring maintenan...

Page 10: ...e lift The operation person has to observe that no persons are staying within the dan ger zone of the lift DANGER Personal injury at unauthorised use of the lift After termination of the lifting or lo...

Page 11: ...and heavy duty vehicles 15t 24m s 9 Beaufort WARNING Hazard of injury by falling or squeezing Do not climb onto the lift or the lifted vehicle Conveyance of persons on the lift or in the lifted vehic...

Page 12: ...ifting height 1700 mm effective Lifting lowering time appr 90 sec Operation Up Down at every column Operation modes Common Single Cable connection Cable connection from column to column length of cabl...

Page 13: ...le main switch at master column protection from unauthorised use Emergency Stop at each column Immediate Stop of movement Dead man s control when releasing the operation buttons the corresponding move...

Page 14: ...Technics Walter Finkbeiner GmbH Alte Poststrasse 9 11 72250 Freudenstadt Germany www finkbeiner eu 14 56 PB BA EHB702 102GB 22 02 2011 3 3 Dimensions EHB702...

Page 15: ...Technik Walter Finkbeiner GmbH Alte Poststrasse 9 11 72250 Freudenstadt Germany www finkbeiner eu 15 56 PB BA EHB702 102GB 22 02 2011 3 4 Dimensions EHB702 version Hymer...

Page 16: ...Labels on the lift Manufacturer nameplate Alte Poststrasse 9 11 D 72250 Freudenstadt www finkbeiner eu Typ Type EHB702 Serien Nr Serial No Baujahr Year Tragkraft Capacity Druck Pressure Gewicht Weight...

Page 17: ...Labels Walter Finkbeiner GmbH Alte Poststrasse 9 11 72250 Freudenstadt Germany www finkbeiner eu 17 56 PB BA EHB702 102GB 22 02 2011 Control box master column Control box slave column Security advices...

Page 18: ...columns at the wheels respective pick up points specified by vehicle manufacturer always two columns at one common axle Check safe lifting of the vehicle immediately after load pick up To regard durin...

Page 19: ...esult in crashing of the lift Before loading check if package unit is free of damage Column package to be lifted only at the points marked by arrows the inside distance of the fork tines should be min...

Page 20: ...e by wrong operation voltage Take care that lift is connected to the prescribed power supply see manufac turer nameplate Connect power supply plug into appropriate mains Clockwise phase sequence requi...

Page 21: ...the lifting carriage may not be lifted 6 1 1 Wheel jack spring loaded standard Column lowered Column lifted Max ground clearance C1 27 mm C2 25 mm CAUTION Hazard of damage of connection cables Before...

Page 22: ...the rear After moving the column put drawbar upright again 6 1 2 Hydraulic travelling device option Position of operating lever Top Lowering Central Drive position Bottom Lifting Maximum ground cleara...

Page 23: ...tioning of the lift on inadmissibly tilting floors can cause the vehicle to fall Always position the columns vertically The maximum admissible floor tilt is 1 Position the columns at the vehicle alway...

Page 24: ...cable pull plug out in a straight line and not at an angle Always close sockets at columns if no plugs are inserted 6 4 Load support CAUTION Hazard of property damage on vehicle and lift Only lift the...

Page 25: ...umn as far under the tyre as possible Do not lift with the outside tip of the wheel fork the wheel fork should encom pass at least 2 3 of the tyre width DANGER Hazard of vehicle to fall by overloading...

Page 26: ...ly adjustable and can be adapted to the respective wheel size without the use of additional reducers To adjust lift the front of the individual fork tine and adjust on the support plate until the rear...

Page 27: ...blue can be adjusted in Single operation mode by lifting resp lowering In common operation the synchronization control is regulating the speed of the individual columns in order to keep always synchro...

Page 28: ...e air suspension the vehicle needs to be levelled in single mode before further lower ing operation DANGER Hazard of vehicle to fall by non prescribed lifting and lowering Inclined and one side liftin...

Page 29: ...all dirt such as road salt sand stones soil dust water also in amalgamation with diverse environmental influences diverse aggressive sediments How often the lift should be cleaned depends on the use t...

Page 30: ...t repaired the powder painting may be subverted extensive and permanently destroyed Whet the damaged spots 120 grain clean and degrease it and apply suitable paint Visual check of welds at crack or fr...

Page 31: ...ww finkbeiner eu 31 56 PB BA EHB702 102GB 22 02 2011 8 1 3 Annual inspections Grease switch cams 3 01 carriage rollers 3 04 4 pcs and flat spring on wheel jack 2 01 with multipurpose grease Instructio...

Page 32: ...er can enter into the hydraulic system of the lift Information If the lift is used in multi shift operation in wet surroundings or under high UV radiation an oil change every year is recommended Not s...

Page 33: ...of lift closed Do not apply corrosive substances to the lift Do not perform welding on the lift or handle welding torches in its vicinity 9 2 Behaviour during failures Failures of the lift can be caus...

Page 34: ...upply Check main switch Check emergency switch at each col umn Plug and lock connection cables make sure that ring around the vehicle is closed Check connection cables Check plugs and sockets Check fu...

Page 35: ...able fork tines more narrow towards the tyre Lift does not operate after observing the above men tioned points Electrical or hydraulical failure Repairs by qualified service personnel 9 3 1 Locating d...

Page 36: ...be on if not replace fuse Fuses of transformer Check connections inside of plugs sockets as well as the interconnect cable for contact or dam age Replace slave circuit board identical in all columns R...

Page 37: ...cted switch will return to the initial position If required clean and lubricate the parts to get fee movement Check the position of the limit cycle switches at top and at bottom position of the carria...

Page 38: ...ing latch Keep locking latch open If locking latch cannot be opened being under load slightly raise the lift carriage with a lifting tool Open the counternut behind the emergency lowering screw 2 11 a...

Page 39: ...diagrams Walter Finkbeiner GmbH Alte Poststrasse 9 11 72250 Freudenstadt Germany www finkbeiner eu 39 56 PB BA EHB702 102GB 22 02 2011 10 Spare parts lists and circuit diagrams 10 1 Overview mechanica...

Page 40: ...Flat spring 1 A032126004 2 2 3 Spring 1 D409 3 carriage 1 3 2 axle carriage roller with grease nipple 4 7020323003 KPL 3 3 carriage roller complete with slide bearing 4 7020321003 KPL 3 4 plastic slid...

Page 41: ...y Article number 1 0 Hydraulic cylinder without pipe 1 7020400003 1 2 Hhydraulic pipe 1 H RO706 5 1 1 4 Bleeding screw 1 2 0 Valve block 1 7060803206 2 1 Electric motor 0 75kW 1 M07403B14164 2 2 Gear...

Page 42: ...rts lists and circuit diagrams Walter Finkbeiner GmbH Alte Poststrasse 9 11 72250 Freudenstadt Germany www finkbeiner eu 42 56 PB BA EHB702 102GB 22 02 2011 10 3 Overview electrics Master column Slave...

Page 43: ...slave 15 control circuit board slave 16 control circuit board master 17 bridge control board 18 fuse F7 on master control board 19 LED green on master control board fuse F7 20 Fuse F8 on master contr...

Page 44: ...parts lists and circuit diagrams Walter Finkbeiner GmbH Alte Poststrasse 9 11 72250 Freudenstadt Germany www finkbeiner eu 44 56 PB BA EHB702 102GB 22 02 2011 10 3 1 Electrical circuit diagram master...

Page 45: ...ard slave 1 SI6 3MT5x20 H1 H4 LED green 2 67S4600 H2 LED yellow 1 67S4550 H3 LED blue 1 67S4605 H5 LED red flashing 1 LD599ROT K1M motor contactor 1 LP4K0610BW3 Q1 main switch 1 P1 25 EA SVB S1 emerge...

Page 46: ...parts lists and circuit diagrams Walter Finkbeiner GmbH Alte Poststrasse 9 11 72250 Freudenstadt Germany www finkbeiner eu 46 56 PB BA EHB702 102GB 22 02 2011 10 3 3 Electrical circuit diagram slave c...

Page 47: ...lay 1 LR2K0308 H2 LED yellow 1 67S4550 H3 LED blue 1 67S4605 H5 LED red flashing 1 LD599ROT K1M motor contactor 1 LP4K0610BW3 S1 emergency stop switch 1 ZB4BT4 S4 S5 roller limit switch 2 XCMN2102L2 S...

Page 48: ...NE operation of lift throughout a distance of more than 10 centimetres FINE operation throughout a distance of more than 10 centimetres is prohibited After FINE operation always check if all columns a...

Page 49: ...urther labels Safety devices o Main switch o Emergency stop o Operation elements o Check valve o Pressure relief valve o Mechanical locking device o Synchronisation system Function of cycle switches C...

Page 50: ...12 3 Inspection results before first commissioning by the competent person type EHB702 The lift has been tested in operation und function thereby no failures were ascertained There are no objections...

Page 51: ..._______________________________________________________________________________ Pending partial inspections _______________________________________________________________________________ Further oper...

Page 52: ...______________________________________________________ Pending partial inspections _______________________________________________________________________________ Further operation is is not objected...

Page 53: ...______________________________________________________ Pending partial inspections _______________________________________________________________________________ Further operation is is not objected...

Page 54: ...______________________________________________________ Pending partial inspections _______________________________________________________________________________ Further operation is is not objected...

Page 55: ...______________________________________________________ Pending partial inspections _______________________________________________________________________________ Further operation is is not objected...

Page 56: ...Walter Finkbeiner GmbH Alte Poststrasse 9 11 72250 Freudenstadt Germany Tel 49 7441 4031 Fax 49 7441 87778 E mail info finkbeiner eu www finkbeiner eu...

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