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Film-Tech IREM EX-100GM3 Series, Installation And Operation Manual

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Film-Tech IREM EX-100GM3 Series Installation And Operation Manual Download Page 15

MAN01554E/1

14

Connection and operating information

Directions for inserting the protective plate

Mount the metal protective plate as per following steps:
- be sure the unit is not powered
- loose the fixing screws (B) located on the front panel (bottom)
- take in place the plate
- tighten the screws (B) of the protective plate
- check the earth connection.

Summary of Contents for IREM EX-100GM3 Series

Page 1: ...designed to facilitate the exchange of information related to cinema projection and film handling with no warranties nor obligations from the authors for qualified field service engineers If you are not a qualified technician please make no adjustments to anything you may read about in these Adobe manual downloads www film tech com ...

Page 2: ...Electronic power supply INSTALLATION AND OPERATION MANUAL MAN01554E 1 IREM SpA Via Abegg 75 10050 Borgone Torino Italy tel 39 0119648211 fax 39 0119648222 E mail irem irem it www irem it ...

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Page 4: ...arranty No compensation or indemnity under any kind will be acknowledged for injury or damage due to use or misuse of the product for poor operation of the appli ances connected to IREM product or for immediate or indirect damage caused to the powered equipment During the warranty period the replacement of defective parts and maintenance procedures will be exclusively carried out at IREM servicing...

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Page 6: ...ed inside a cabinet Its particularly compact design the advanced circuitry and the displacement of input and output terminal board and the lamp current adjustment make the unit suitable to a wide variety of applications both in vertical and horizontal position and specifically film projection traditional and digital applications theatre applications architectural applications solar simulations The...

Page 7: ...tage 3 Inverter board Designed in compliance with IGBT technology H type full bridge configuration 4 High frequency transformer Ensuring the galvanic insulation between input and output 5 Output rectifier circuit Composed by two fast low noise diodes 6 Output filter Ensuring the lamp ripple current value at 1 5 pk pk 7 Auxiliary powering board 8 µp board and controls 9 Synoptic board Block diagram...

Page 8: ...rotection fuse Input extra voltage protection provided Serial line protection optoisolator Output current stabilisation provided Synoptic panel LCD displaying current rated power voltage unit internal temperature operation hours in total operation hours for each lamp ON OFF control keyboard external switch serial line Lamp current adjustment keyboard 0 10V signal serial line Remote control RS232 s...

Page 9: ...MAN01554E 1 8 Functions and controls Control devices 1 Input circuit protection 2 Ground terminal 3 Synoptic panel 4 Auxiliary terminal board 5 RS232 connector 6 Output terminal board ...

Page 10: ... water in any form Do not expose the unit to the sun rays or other sources of heat Package removing and handling Remove the packing and keep it in case of future transportation needs Carefully lift the unit by means of its handles Avoid any shock when moving Installation environment The performance of the EX 100GM3 electronic power sup ply is guaranteed for a temperature range variable between 0 C...

Page 11: ...ted Important note the fuse holder powering cables are located in the lower part of the unit see label on the front panel If the plant is provided with a residual current breaker having a tripping value of 30mA this breaker could trip when switching on the power supply This does not normally mean a failure but is due to the capacitors of the EMI filter Switch on the breaker again to alleviate the ...

Page 12: ...11 MAN01554E 1 Connection and operating information Feet mounting If feet are used as fixing flanges holes have to be done as per following picture ...

Page 13: ... to place the synoptic panel horizontally pict no 2 Take off the synoptic panel on the front panel by releasing the two fixing screws Unscrew the four screws fixing the metal plate that supports the sub D 15 pin fe male connector Rotate 90 the metal plate supporting the sub D 15 pin female connector Screw the four screws again to fix the metal plate Place the synoptic panel in its housing and tigh...

Page 14: ...d to the output terminals must have a size suitable to the lamp power During connection pay attention to the lamp polarity Important note the ground connection of the power supply must be equipotential with respect to the ground connection of the lamphouse To do this perform a connection between the ground PE of the power supply and the ground of the lamphouse cable length 400 mm max Connecting in...

Page 15: ...erting the protective plate Mount the metal protective plate as per following steps be sure the unit is not powered loose the fixing screws B located on the front panel bottom take in place the plate tighten the screws B of the protective plate check the earth connection ...

Page 16: ...cted to the PC directly J4 terminal board 1 2 INPUT 0 10V analog input for lamp current monitoring under Ext_10V mode 3 4 INPUT ON OFF remote Input for lamp striking under manual mode from remote control and Ext_10V mode close the contact to strike the lamp 5 6 INPUT Input for switching off the power supply in emergency insert a jumper if not used 7 8 OUTPUT Lamp ON output normally open dry relay ...

Page 17: ...to set different operating modes permits an optimum use of the power supply avoiding incorrect use The operation modes are exclusive i e when a mode has been entered the others will be automatically ignored i e if the RS232 mode has been entered then possible commands from synoptic panel or from 0 10V analogue input will be automatically ignored The operation modes are manual from synoptic panel m...

Page 18: ...ring an Imax value lower than Imin Imin will be the delivered current value Lamp Imin operating range 30 65A lamp min admitted current When entered an automatic control will avoid exceeding this value Factory setting 30A Lamp stand by operating range Imax Imin lamp stand by current when the contacts 11 and 12 of J4 have been closed When the contacts have been closed an automatic control will chang...

Page 19: ...e data plate The power supply must be ON for at least 10 seconds before activating the remote operation through the RS232 serial line PC typically Getting started Be sure the unit has been correctly connected to the mains supply and to the lamp Power the unit Select the operation mode through serial line or synoptic panel Otherwise the default parameters manual mode will be ON Enter the lamp param...

Page 20: ...lay two 16 characters lines It is useful for displaying menus machine parameters and measurements performed 2 LEDs lit to indicate green LED input mains ON yellow LED manual mode ON yellow LED programming mode remote commands ON red LED Alarms ON 3 Program display keys Dual function keys according to the check or setting modes selected through the synoptic panel ...

Page 21: ...t value active under manual operation from synoptic panel only to increase the current value active under manual operation from synoptic panel only inverter ON OFF active under manual operation from synoptic panel only enables the output current This key is helpful to display output current output power not displayed if the lamp has been turned off output voltage not displayed if the lamp has been...

Page 22: ... mode Remark under manual mode i e default mode the XXX field displays no information The manual LED is ON S if present the delivered current corresponds to the stand by current YYYY numerical value of the displayed quantity w unit of measurement of the displayed quantity aa alarms ON signals and precisely e1 over power lamp e2 overtemperature ZZZ presence of current to the output terminals ON cur...

Page 23: ...d have to be found in the relevant flow charts Keys to increase decrease the values to be entered or to shift to the various fields to confirm the value parameter entered Parameter operation modes to be entered under program mode are 1 lamp max power 2 lamp max current 3 lamp min current 4 lamp stand by current remote operated 5 manual mode from synoptic panel or remote command 6 or RS232 operatio...

Page 24: ...n switching on the first screen displays the manufacturer s name and the appli ance model Display menu is now available The available menus are 1 display menu 2 program menu Display menu Directions for use Synoptic panel ...

Page 25: ...ill allow to go back to display menu after the access has been denied 2 From any position of the program menu twice press the key ESC to go back to display menu 3 Parameter setting menu or mode menu the asterisk on the right of the parameter means you are entering modifying the setting at the same time a flashing dash on the field to be modified is ON The absence of this asterisk indicates the val...

Page 26: ...ou sands field down to the desired value Confirm by pressing enter The flashing dash moves to right To increase the value currently active press the right arrow When pressing enter the flashing dash will immediately move to the next field to be modified When the last field the unit one has been entered press enter to confirm the value The asterisk is off the editing mode is over Directions for dat...

Page 27: ...MAN01554E 1 26 Entering the password Directions for use ...

Page 28: ...27 MAN01554E 1 Program menu Parameter setting Directions for use ...

Page 29: ...MAN01554E 1 28 Program menu Parameter setting Directions for use ...

Page 30: ... to be within 30A and 110A Press the ON OFF key to switch on off the lamp Note under manual mode from remote control the switching on must be forced by short circuiting contacts 3 and 4 of J4 terminal board Under this operating condition the synoptic panel is no longer operative Ext_10V mode Under this mode the output current is set through the 0 10V analog input 0V in input will correspond to the...

Page 31: ...MAN01554E 1 30 Program menu Setting the operating mode Directions for use ...

Page 32: ...AN01554E 1 Directions for use Resetting the lamp hour meter When replacing the lamp it is possible to manually reset its hour meter Enter the relevant menu see picture below and press keys at the same time ...

Page 33: ... fan 4 from X3 5 terminal board remove the four fixing screws 3 and take off the fan Important note fan 4 must be correctly placed The air has to flow from the inside to the outside of the unit fix the new fan to its panel by means of the relevant screws Connect the fan to X3 terminal board paying attention to the cable polarity Take in place the fan panel paying attention not to damage the wiring...

Page 34: ...N OFF byte is set to 5 when answering to L command J4 9 10 contacts close down the power supply controls the current to limit the output power to switch back to normal operation and clear alarms turn off the power supply A sensor controls the internal temperature for a safe operation of the power supply In the event the temperature limits have been exceeded ON OFF byte is set to 3 during 95 second...

Page 35: ...wer turn off the power supply to reset A sensor controls the internal temperature for a safe operation of the power supply In the event the temperature limits have been exceeded the display lower line will display e 2 the lamp will be turned off after 90 seconds the alarm LED stays on and J4 9 10 contact closes down press OK to reset the display is cleared the alarm LED comes off the remote contac...

Page 36: ... displaying or wait 15 seconds before reconnecting through the serial line strike the lamp again 3 The power supply does not strike the lamp EEprom data error EX halted is dis played press and hold OK for at least 1 second Reset Ex Set up parameters wait will be displayed the default parameters factory settings will be restored and the two hour me ters reset the power supply switches to program mo...

Page 37: ...MAN01554E 1 36 Overall dimensions ...

Page 38: ...CE Do not treat the appliance as unsorted municipal waste The disposed appliance must be consigned to the authorized treatment facilities for proper recycling reuse and disposal An incorrect disposal may cause harmful effects on environment and human health ...

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