I - IMPORTANT
Read and follow these instructions carefully to ensure proper
operation of your New Paint Shaker. The limited warranty does not cover
damage caused by incorrect pressure, neglect, abuse, or lack of lubrication.
II WARNING
1. DO NOT USE THIS MACHINE in damp or poorly lit conditions.
2 . KEEP CHILDREN AWAY. Children must never be allowed in the
work area.
3 . STORE IDLE EQUIPMENT. When not in use, this tool must be locked
up in a dry location to inhibit rust.
4 . DO NOT PUSH THIS MACHINE beyond its specified capacity or use
for a purpose for which it is not intended.
5 . DRESS APPROPRIATELY. Do not wear loose clothing or jewelery.
Long hair must be attached and non-hanging.
6 . USE LOCALLY APPROVED PROTECTION EQUIPMENT. Always use
chemical splash impact goggles and respirator adapted to the type of paint
being used.
7 . DO NOT REACH OVER OR ACROSS RUNNING MACHINES.
8 . NEVER UNPLUG THIS MACHINE by pulling on the power cord from
a distance. Always use the back side of the plug which is intended for this
purpose.
9 . ALWAYS RESPECT THIS MACHINE MAINTENANCE PLAN indicated
in section V.
10 . REMOVE ALL AJUSTING KEYS AND WRENCHES FROM THE
MACHINE or machine work surface before starting or attaching the air line.
11 . AVOID UNINTENTIONAL STARTING.
12 . STAY ALERT do not operate this machine if you are tired or under the
influence of alcohol or drugs. Read warning labels on prescriptions to
determine if your judgment or reflexes are impaired while taking medication,
if there is a doubt, do not operate the machine.
13 . CHECK DAMAGED PARTS carefully to determine that it will perform
its intended function. Verify the alignment and binding of moving parts.
Damaged parts should be repaired or replaced by a qualified technician.
14 . USE ONLY accessories and replacement parts intended for use with
this machine. Use of any other parts will void the warranty. Replacement
parts are available from FILLON TECHNOLOGIES.
15 . DRAIN THE COMPRESSOR EVERY DAY. Do not allow moisture to
build up inside of the compressor. Do not allow compressor to sit pressurized
for longer than one hour.
16 . MAKE SURE ALL THE EQUIPMENT IS RATED TO THE
APPROPRIATE CAPACITY. Make sure that regulator is set at least 100
PSI (7 bars) lower than the lowest rated piece of equipment you are using.
17 . MAKE SURE THE LID IS SECURELY CLOSED before positionning
can on the on the PROSHAKER.
- NEVER USE SILICON OILS OR GREASES IN PAINT SHOP !
- DO NOT OPERATE ON COMPRESSED NITROGEN OR OTHER INERT
GASES WITHOUT POSITIVE VENTILATION IN THE WORK AREA !
III - INSTALLATION
1-Bolt pedestal securely to the floor. 4 provided screws and bolts with
expansion to a concrete floor fig.
1
2- Screw the PROSHAKER and the brackets on the pedestal
fig.
2
and fig.
2.1
and mount the protection belt and its brakets fig.
3
-Make sure all bolts are secure.
3- Mount air lubricator fig.
4
to the PROSHAKER using a flexible air pipe
of 1.20m lengh maximum, according to the pressure of utilisation.
If the air feed system is over loaded with water or dirty, it is recommanded
to install a separator filter. Make sure that the air lubricator is mounted in
the right direction (air flow in the direction of the arrow). All air connections
have to be equipped with a sealing gasket. The seal must be securely
fitted, then screw down the tank again manually.
4- Unscrew the tank manually and fill it with oil to 3/4 full.
The device is equipped with an air lubricator with tank which must be filled
to 3/4 full with oil before starting. The upper part of the (clear plastic) may
be damaged by certain solvents or synthetic oils. Use oil which is
recommended for pneumatic tools,with low viscosity classified 150VG15
or level 2 at 122°F (50°C) on the Engler viscosity table.
5- Connect your PROSHAKER to the air inlet 70 to 120 PSI (5 to 8 bars)
if air input is superior to 120 PSI (8 bars) add a reducing value upstream
of air pipe.
IV - OPERATION
After filling the tank and connecting the air source to the PROSHAKER,
put in one (1) drop of lubricating oil, by turning the screw fig.
4.2
counter.
clockwise (shaker running).Do this for each usage.
CLAMP can firmly, but avoid crushing can. Tighten cans and aerosol with
lids towards clamp handle. Clamp square gallons lid up, long sides against
clamp jaws, corners resting on jaw cradles. Tighten square gallons securely
with can straight up.
WATCH SQUARE GALLONS AND AEROSOL CANS WHILE SHAKING
to make sure they don't leak or come loose.
DO NOT SHAKE AEROSOLS FOR MORE THAN ONE (1) MINUTE.
DO NOT SHAKE AEROSOLS IF CAN TEMPERATURE IS OVER 104°F
(40°C).
START AND STOP shaker by opening and closing control
valve fig.
4.3
quickly, about 1/4 turn. If shaker stops exactly at center position
or is not getting enough oil, it may not start automatically. Pull can clamp
quickly to one side and let go to start or close control valve, cock can clamp
to one side and re-start.
NOTE :
DO NOT FORCE the adjustment knob or screw. It stops when fully open
or closed.
CHECK OIL LEVEL once a week; Unscrew lubricator bowl and dump
watery/milky oil out. Refill to level mark with air tool oil and carefully
reinstall. Make sure bowl gasket ring is in place and screw bowl on straight.
Recommanded Shake Time :
2 minutes more for severely settled products
or low air pressure.
V MAINTENANCE
Before starting any maintenance operations make sure that the
PROSHAKER is disconnected.
If the shaking angle is incorrect (difference of about 30°) regulate it with
the adjusting screw.
Lubrication of mechanical parts.
Every three (3) months ( more often in severe service, dusty atmosphere)
lubricate clamps adjusting screw manually and the
two lubricators with a grease pump. The cap lubricator is under the housing
and the adjusting clamps have to be pushed to the left, in order to seethrough
the air hole.
Periodical visual control of air pipes and their fittings. They have to be
changed in case of deterioration.
Check the air lubcatior tank oil level. Fill it to 3/4 full if necessary.
Periodical control of the whole installation, to make sure that it is securely
anchored.
VI- SPECIFICATIONS
Air Pressure
: 70 to 120 PSI (5 to 8 bars). When Line pressure is over
120PSI (8 bars) add a reducing value upstream of air pipe.
Air Consumption
: Approximately 4.3 CFM(7m /h)
free
air with 4 liter
can (0.88 gal.) at 30° shake angle.
Speed :
Up to 700 cycles/minute at
30° shake angle. Adjustable at control valve, automatically compensates
for can size.
Shake Angle :
If operating at over 120 PSI (6 bars) pressure, adjust shake
angle to 30° with full gallon(4 liter) can.
Capacity :
0.5 L through 5 liter round cans, including gallons, most aerosols
(with caps) and square cans. Up to 15.45 lbs.
(7 kg) gross can weight.
Recommended Oil
: use oil wich is especially recommended for pneumatic
tools,with low viscosity classified ISO VG15 or level 2 at 50°C on the Engler
viscosity table. Do not use motor oil.
Grease : Multipurpose calcium or lithium-based chassis grease.
Weight :
Shaker, 9 kg(19.84 lbs.); Pedestal 4,5 kg(9.92 lbs.)
VII TROUBLESHOOTING
1°) EXCESSIVE VIBRATION:
- Can over 7 kg (15.4 lbs.), or catalyzed solid
- readjust shake angle (too large)
2°) RUNS TOO SLOW OR STOPS :
- Starved for oil, or fouled with motor oil
- Air pressure low
- Air supply restricted
- Inlet Fitting or Control Valve blocked
-Your network Final filter element clogged
- Relief valve stuck open
- Valve discs dirty
- Or piston seals damaged
3°) HARD STARTING
- Not enough air oil, improper oil
- Angle adjusting screw turned in too far
- Shaker turned off too slowly, dead centering
- Broken wear ring / bad piston seal (oil starvation)
- Air contamination (residue,
excess winter)
4°) LUBRICATOR WON'T WORK :
- Out of oil
- Clogged drip passage (remove bowl and blow air through tube)
- Excess vibration preventing drip visibility
- Air leak in oiler body or bowl
- Missing bowl gasket or fill screw "0" ring
- Knob turned closed
- Bowl threads damaged
- Installed backwards
5°) NOISY OPERATION
- Can Clamp loose
- Can lids flexing
- Bad bearing
- Damaged/broken parts
- Bottom of shaker housing open to room
6°) USES AIR EXCESSIVELY:
- Shake
angle too large
- Relief valve stuck or broken
- Bad piston seal or rod seal
(oil starvation)
7°) LEAKS OIL :
- Housing not sealed to
pedestal. Reseal, apply
sealant all around bolt holes.
- More than one drop of oil
for each use.
USER MANUAL PROSHAKER
For profess
i
onal use only
3
W
NO.
REF.
TYPE
Lmax
BEIJING FILLON PICHON PR CHINA
F
ILLON
P
ICHON
to order spare part
:
Mention all the information
provided on the manufacturers
identification plate, the part item
number given on the manual,
and the quantity.
