FILL-RITE FR300V Series Installation And Operation Manual Download Page 5

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INSTALLATION AND OPERATION MANUAL

Bung Adapter / Suction Pipe Assembly and Installation 

FR300V series pumps feature a 2" Bung Adapter with integral connection for an anti-
siphon device. When installing the suction pipe into the bung adapter, the suction pipe 
must be inserted into the bung adapter correctly for proper operation. The suction pipe 
threads into the tank adapter, and must be cut to a length that positions it at least 3" 
from the bottom of the tank. 

1.  Measure and cut suction pipe to fit as described above.
2.  Examine the bung adapter to determine top and bottom for proper insertion of the 

suction pipe. The bung adapter is labeled to help: the end marked “PUMP SIDE” is 
the top of the bung adapter. Note that the internal threads for the suction pipe are 
at the TOP of the opening. 

3.  Wrap the threads of the suction pipe with the appropriate sealant for the fluid being 

pumped. Insert the suction pipe (with the threaded side up) into the bottom of the 
bung adapter until the threads engage. 

4.  Tighten the suction tube into the bung adapter to create an air / fluid tight seal.
5.  Apply an anti-seize thread compound to the external threads on the bottom of the 

bung adapter. Install the assembled bung adapter and suction pipe into the bung 
opening on the tank. Tighten to a fluid / air tight seal.

6.  Install pump onto bung adapter using appropriate fluid sealant, and tighten  

to a fluid / air tight seal.

Anti-Siphon Device 

Your FR300V series pump comes from the factory ready to install an anti-siphon tube back to the tank.  
An anti-siphon device (a.k.a. vacuum breaker) is important because it will break a liquid siphon  
if there is an open nozzle or a leaking hose below the fluid level in the tank when the pump is turned off.  
Fill-Rite recommends anti-siphon kit # KIT700AS be installed from the pump outlet back to the  
vapor space in the tank.
This illustration shows where to install the tube so that it terminates in the vapor space at the top of the 
tank. The tube must terminate in the vapor space; if it terminates below the fluid level in the tank, it will 
not prevent siphoning. It is very important there are no liquid traps in the tubing; it must have a continuous 
slope from the pump down to the tank, and can be connected into any opening in the top of the tank if the 
tank adapter is not used. Use reducer bushings as required for proper fit and seal.
The ¼ NPT opening in the side of the tank adapter terminates in the vapor space of the tank. Make liquid-
tight connections using the appropriate sealant from the adapter to the anti-siphon outlet using a minimum 
of 1/4 metal tubing that is compatible with whatever liquid is being pumped. If the anti-siphon tank adapter 
is being used and the ¼ NPT opening is not used for the tubing, leave the factory installed plug in place.
Fill-Rite offers Anti-Siphon kit # KIT700AS (available through your Fill-Rite distributor). This kit contains 
the necessary fittings and tubing to complete the installation as pictured in this section. NOTE: This kit 
ONLY works for tank top installations.
If not using the KIT700AS, you will need the KIT700AVB. This will allow you to connect a line either back to 
the tank, or to the bung adapter.

CAUTION!

 Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks.

Nozzle Boot Installation 

The nozzle boot is installed using the lower two screw holes on the side of the boot.  
Use supplied attaching hardware to install the nozzle boot. 
 
When the nozzle is mounted correctly it will be in a horizontal position.

TANK ADAPTER

SKID TANK

ANTI-SIPHON LINE

TOP

1 1/4" SUCTION PIPE

USE TWO LOWER HOLES IN  

NOZZLE BOOT FOR MOUNTING

NOZZLE BOOT

NOZZLE BOOT BRACKET

Summary of Contents for FR300V Series

Page 1: ...MADE IN USA FR300V SERIES FUEL TRANSFER PUMPS Installation and operation manual...

Page 2: ...warranty details for individual products can be found at fillrite com MODEL SERIAL PURCHASE DATE Thank You Thank you for your loyalty to the Fill Rite brand of fuel transfer pumps Your safety is impo...

Page 3: ...alant tape to minimize the possibility of leaks 4 Storage tanks should be securely anchored to prevent shifting or tipping when full or empty 5 To minimize static electricity build up use only static...

Page 4: ...bility of leaks Typical Pedestal Island Installation Materials 1 1 4 threaded suction pipe cut to extend 32 1 2 above the island FRPA125 Pedestal Kit includes Pedestal Pipe Base Coupler Threaded pipe...

Page 5: ...commends anti siphon kit KIT700AS be installed from the pump outlet back to the vapor space in the tank This illustration shows where to install the tube so that it terminates in the vapor space at th...

Page 6: ...in the junction box if not used 1 Remove the junction box cover and straighten the wires to make sure the stripped wire ends are accessible outside the junction box 2 Connect the pump wires to the pow...

Page 7: ...iron pump housing iron composite rotor and carbon composite vanes Security Pump equipped for padlocking see page 7 for details Thermal overload protection Heavy duty switch 30 minute duty cycle Explo...

Page 8: ...pect rotor vanes for excessive wear or damage replace if necessary 6 Hose or nozzle damage Replace hose or nozzle 7 Plugged filter Replace filter 8 Low fluid level Fill tank Pump runs slowly 1 Incorre...

Page 9: ...e page 7 5 Loose fasteners Tighten fasteners Pump hums but will not operate 1 Dirt in pump cavity Clean out pump cavity 2 Motor failure Refer to warranty policy 3 Broken rotor insert Remove all debris...

Page 10: ...attempt to repair the motor on your FR300V series pump Opening the motor case can compromise the integrity of the Explosion Proof construction and will void any existing warranty and certification UL...

Page 11: ...lange the associated attaching hardware and gaskets This package is available in pulsing or non pulsing configuration No FR319VB Kit Description FR319VBP Kit Qty 900CD Digital Meter no pulser FR319VB...

Page 12: ...any existing warranty and certification UL listing Please refer to the warranty policy located on page 2 tuthill com fillrite com sotera com Tuthill Corporation 8825 Aviation Drive Fort Wayne Indiana...

Page 13: ...MADE IN USA POMPE DE TRANSFERT DE CARBURANT S RIE FR300V Manuel d installation et d utilisation...

Page 14: ...arantie pour chaque produit fillrite com Merci Merci pour votre loyaut envers la marque de pompes de transfert de carburant Fill Rite Votre s curit est importante c est pourquoi nous vous invitons lir...

Page 15: ...peut endommager le mat riel AVERTISSEMENT Le c blage lectrique doit tre effectu UNIQUEMENT par un lectricien agr conform ment aux codes locaux europ ens et nationaux de l lectricit NEC ANSI NFPA 70 N...

Page 16: ...filet s appropri e pour l application Proc dure d installation 1 Retirer le raccord du tuyau de colonne en desserrant les vis de pression 2 Faire glisser l ensemble tuyau de colonne base de pompe au...

Page 17: ...pompe vers l espace de vapeur dans le r servoir Cette illustration indique o installer le tuyau de sorte qu il se termine dans l espace de vapeur sur le haut du r servoir Le tuyau doit se terminer da...

Page 18: ...its rigides filet s des raccords tanches et un joint conducteur La pompe doit tre correctement mise la terre Une mauvaise installation ou utilisation de cette pompe peut entra ner de graves blessures...

Page 19: ...ails Protection contre les surcharges thermiques Commutateur grand rendemen Cycle de service de 30 minutes Moteur antid flagrant homologu UL avec roulements tanches ne requ rant aucune maintenance Cla...

Page 20: ...es fentes pour d ventuelles traces d usure 5 Usureexcessivedurotoroudesailettes Inspecterlerotoretlesailettespourv rifierleurusureexcessiveoud ventuelsdommages Remplacerau besoin 6 Tuyau ou pistolet e...

Page 21: ...fabricant du liquide voir page 7 5 Attaches desserr es Serrer les attaches La pompe ronfle mais ne fonctionne pas 1 Salet dans la cavit de pompe Nettoyer la cavit de pompe 2 Probl me de moteur Consult...

Page 22: ...e r parer le moteur de votre pompe de s rie FR300V L ouverture du bo tier du moteur peut compromettre l int grit de sa construction l preuve des explosions et annulera toute garantie en vigueur et hom...

Page 23: ...S rie 900CD ou 900CDP Ce paquet est disponible en configuration pulsations ou non N FR319VB Kit N Description FR319VBP Kit N Qt Compteur num rique 900CD sans g n rateur de pulsations FR319VB Compteur...

Page 24: ...com sotera com Tuthill Corporation 8825 Aviation Drive Fort Wayne Indiana 46809 USA T 800 634 2695 01 260 747 7524 F 800 866 4681 Tuthill UK LTD Birkdale Close Manners Industrial Estate Ilkeston Derby...

Page 25: ...MADE IN USA BOMBA DE TRANSFERENCIA DE COMBUSTIBLE SERIE FR300V Manual de instalaci n y operaci n...

Page 26: ...ficos de las garant as para productos individuales en fillrite com N DE MODELO N DE SERIE FECHA DE COMPRA Gracias Gracias por su lealtad con la marca Fill Rite de bombas de transferencia de combustib...

Page 27: ...o la muerte 1 NUNCA fume cerca de la bomba ni la utilice cerca de una llama mientras bombea un l quido inflamable Se puede producir un incendio 2 Se debe utilizar un filtro Fill Rite en la salida de b...

Page 28: ...2 4 8 cm 1 7 8 4 8 cm 1 7 8 CONDUCTO EL CTRICO AGUJERO DE PASO 19 8 cm 7 25 32 Especificaciones adicionales en la p gina 7 Especificaciones adicionales en la p gina 7 ADAPTADOR DEL TANQUE TANQUE SOBRE...

Page 29: ...0AS desde la salida de la bomba de vuelta al espacio para el vapor en el tanque Esta ilustraci n muestra d nde instalar el tubo de manera que termine en el espacio para el vapor en la parte superior d...

Page 30: ...debe estar debidamente conectada a tierra La instalaci n o el uso incorrectos de esta bomba pueden provocar lesiones graves o la muerte PRECAUCI N Todas las bombas deben funcionar al voltaje especific...

Page 31: ...a servicios pesados Ciclo de servicio de 30 minutos Motor a prueba de explosi n de la lista UL con cojinetes sellados que no necesitan mantenimiento V lvula de retenci n integral con alivio de presi n...

Page 32: ...aste excesivo en el rotor y las aspas reemplace de ser necesario 6 Da o en el tubo flexible o la boquilla Reemplace el tubo flexible o la boquilla 7 Filtro obstruido Reemplace el filtro 8 Nivel de l q...

Page 33: ...mba Limpie la cavidad de la bomba 2 Falla del motor Consulte la pol tica de garant a 3 Pieza de inserci n del rotor quebrada Retire los residuos y reemplace la pieza de inserci n Accesorios Existe una...

Page 34: ...de su bomba de la serie FR300V Si abre la carcasa del motor puede poner en peligro la integridad de la fabricaci n a prueba de explosi n y anular cualquier garant a y certificaci n existente lista UL...

Page 35: ...dor 900CDP con generador de impulsos integral FR319VBP 1 3 Junta de medidor 2 4 Conector de medidor de 1 1 1 900CD Medidor 900CD nicamente N S Barrera de seguridad intr nseca KIT900DPBA 1 Para uso sol...

Page 36: ...m Tuthill Corporation 8825 Aviation Drive Fort Wayne Indiana 46809 USA T 800 634 2695 01 260 747 7524 F 800 866 4681 Tuthill UK LTD Birkdale Close Manners Industrial Estate Ilkeston Derbyshire DE7 8YA...

Page 37: ...MADE IN USA KRAFTSTOFFTRANSFERPUMPE FR300V SERIES Einbau und Betriebsanleitung...

Page 38: ...Garantie einzelner Produkte sind auf fillrite com zu finden MODELL NR SERIEN NR KAUFDATUM Vielen Dank Vielen Dank dass Sie den Kraftstofftransferpumpen der Marke Fill Rite vertrauen Ihre Sicherheit is...

Page 39: ...ie Verkabelung darf NUR von einem lizenzierten Elektriker durchgef hrt werden und muss dem vorgesehenen Verwendungszweck der Pumpe den geltenden rtlichen und landesweiten Vorschriften dem technischen...

Page 40: ...gsst ck F r die Anwendung geeignetes Gewindedichtmittel f r Rohrverschraubungen Montageverfahren 1 Das Verbindungsst ck vom Sockelrohr entfernen indem die Einstellschrauben gelockert werden 2 Die Baug...

Page 41: ...ck zum Tank oder aber zum Zapfenadapter verlegt werden Zusammenbau und Montage von Zapfenadapter Saugrohr Die Pumpen der FR300V Serie verf gt ber einen 51 mm Zapfenadapter mit integriertem Anschluss f...

Page 42: ...der Einsatz dieser Pumpe kann zu schweren oder t dlichen Verletzungen f hren VORSICHT Alle Pumpen m ssen mit der am Typenschild angegebenen Nennspannung betrieben werden Die Spannung muss ber einen ei...

Page 43: ...se aus Gusseisen Eisenrotor Verbundwerkstoff und Schieber aus Kohle Verbundwerkstoff Sicherheit Pumpe zum Anbringen eines Vorh ngeschlosses geeignet Details sind auf Seite 7 zu finden Thermischer berl...

Page 44: ...r Rotor oder Schieberverschlei RotorundSchieberaufstarkenVerschlei oderSch denpr fen gegebenenfallsaustauschen 6 Schlauch oder Zapfventil ist besch digt Schlauch oder Zapfventil austauschen 7 Filter v...

Page 45: ...festziehen Pumpe summt l sst sich aber nicht betreiben 1 Schmutz in Pumpenkammer Pumpenkammer reinigen 2 Motorausfall Siehe Garantiebestimmungen 3 Gebrochener Rotor Keilwelleneinsatz Alle R ckst nde...

Page 46: ...V Serie ffnen oder zu reparieren versuchen Wenn das Motorgeh use ge ffnet wird kann dies die explosionssichere Bauweise beeintr chtigen Dadurch wird au erdem die Garantie und Zulassung UL Listing ung...

Page 47: ...ch die zugeh rigen Befestigungsteile und Dichtungen Dieser Satz ist als Ausf hrung mit oder ohne Impulsgeber erh ltlich Posten FR319VB Satz Nr Beschreibung FR319VBP Satz Nr Menge Digitalz hler 900CD k...

Page 48: ...524 F 800 866 4681 Tuthill UK LTD Birkdale Close Manners Industrial Estate Ilkeston Derbyshire DE7 8YA UK T 44 0 115 932 5226 F 44 0 115 932 4816 Spezielle Einsatzbedingungen 1 Wenden Sie sich an den...

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