Field Controls PVU-300 Installation And Operation Manual Download Page 9

 

Page 9

 

AIR FLOW ADJUSTMENTS 

1.  To properly adjust the venter air flow, loosen the inlet ring screws and open the 

choke plate approximately 1/2 to 3/4 open. (See Figure 9) Start the heating 
appliance following the manufacturer specified procedure, and set the 
thermostat to call for heat. 

2.  After the system has operated for several minutes to stabilize the exhaust gas 

temperature, check for air flow at the draft hood or the heating appliance outlet 
using a velocity meter, draft meter, or match test procedure. 

3.  Adjust the venter choke plate inward or outward to obtain the minimum draft 

necessary to maintain venting. Then increase the draft slightly (Approximately 
10% over minimum flow rate) to ensure proper venting during any variations in 
venter performance, such as wind load or house depressurization. 

4.  Secure the choke plate into position by tightening the screws on the inlet collar 

(See Figure 9) 

GENERAL INSTALLATION INSPECTION 

Follow recommended procedures for safety inspection of a heating appliance in accordance with the National Fuel Gas 
Code A.N.S.I. Z223.1. The following procedure will help in evaluation of the venting system. It is intended as a guide to 
aid in determining that the appliance is properly installed and is in a safe condition for continuous use. This is a 
generalized procedure, which cannot anticipate all situations. Accordingly, in some cases deviation from this procedure 
may be necessary to determine safe operation of the equipment. If it is determined that a condition which could result in 
unsafe operation exists, the appliance should be shut off and the owner advised of the unsafe conditions. Corrections 
must be made prior to allowing continuous operation. The following steps should be taken in making a safety inspection. 

1.  Visually inspect the venting system for proper size and determine that there is no blockage, restriction, leakage, 

corrosion, or other deficiencies, which could cause unsafe operation. 

2.  To the extent possible, close all building doors, windows, and all doors to the room in which the heating appliance is 

located. Turn on clothes dryers and any exhaust fans so that they operate at maximum speed. Do not operate a 
summer exhaust fan. Also close all fireplace dampers. If after completing steps 3 through 7 it is believed that sufficient 
combustion air is not available, refer to the National Fuel Gas Code A.N.S.I. Z223.1 or any local codes for proper 
guidelines. 

3.  Place the appliance being inspected into operation. Follow the lighting instructions and adjust the thermostat so that 

the heating appliance will operate continuously. 

4.  Determine that the burner is operating properly and that the main burner ignition functions satisfactorily, by 

interrupting the electrical power of the appliance in any safely convenient manner. Test the burner safety device to 
determine if it is operating properly by extinguishing the pilot or disconnecting the flame safety circuit. 

5.  Visually determine that the main burner is burning properly, i.e. no floating, lifting, or flashbacks. Adjust the primary air 

shutter as required by the appliance manufacturer. If the appliance is equipped with high and low flame control or 
flame modulation, check for proper main burner operation at both flame levels. 

6.  Test for exhaust gas spillage at the draft hood or the barometric draft control after approximately 5 minutes of main 

burner operation. Use a draft meter or flame or smoke from match, candle or cigarette. 

7.  Turn on all fuel burning appliances within the same room so that they operate at their maximum capacity. Then repeat 

Steps 5 and 6. 

8.  Return all doors, windows, exhaust fans, fireplace dampers, and any other fuel burning appliances to their previous 

condition. 

Figure 9

Summary of Contents for PVU-300

Page 1: ...Sizing 2 3 Installation Safety Instructions 3 4 Installation of Power Venter 4 6 General Wiring Instructions 6 PVU Internal Wiring Schematic 6 8 Adjusting Thermostat Anticipator 8 Airflow Adjustments 9 General Installation Inspection 9 System Control Check Procedures 10 Troubleshooting Tips 10 Maintenance 10 Replacement Parts List 10 Multiple Venting Systems 11 13 Venting System Operational Inform...

Page 2: ...s the gas pressure switch on the gas valve activates the power venter at the same time as the burner fires 3 After the heating requirement has been satisfied the thermostat circuit will open and de activate the burner and power venter circuit 4 The post purge timer continues to run the power venter for a period of time after the burner has shut off to purge remaining flue gases POWER VENTER SIZING...

Page 3: ...trained or a licensed installer The installer must write or imprint his name phone number and date of installation on the installation tag The tag should be attached to the power venter unit Recording burner and venting system initial operational information is recommended as a guide for service or burner tune up Enter this on the back page of this manual 2 Safety inspection of a venting system sh...

Page 4: ...ure that the motor and venter wheel rotate freely DO NOT install if any damage is apparent Refer to unit sizing chart to check proper venting sizing 2 Location of the termination of the venting system should be installed in accordance with the National Fuel Gas Code A N S I Z233 1 manufacturer s recommendations and or local codes which are applicable See the following requirements or refer to Diag...

Page 5: ...induced gas fired heating appliance a barometric draft control must be installed on the vent system between the appliance outlet and the venter inlet See Figure 6 CAUTION The power venter should never be installed with the motor shaft in the vertical position This could allow heat to be trapped in the venter housing and radiate through the motor possibly causing motor deterioration and premature f...

Page 6: ... disk directed into the draft hood See Figure 7 2 Route the electrical wires along the heating appliance cabinet within an accepted wiring enclosure in accordance with the National Electrical Code and any applicable local codes Keep the wires away from any HOT surfaces 3 Wire the switch into the low voltage thermostat circuit Refer to the appropriate wiring diagram in this manual 4 After installat...

Page 7: ...uit breaker rated at 15 amperes Prevent wiring contact with any heat source IMPORTANT The PVU 300 is shipped with the yellow mode wire connected to the 120VAC terminal This is correct for 120VAC control typical oil fired For 24VAC control typical gas fired the yellow mode wire must be disconnected from the 120VAC terminal and reconnected to the 24VAC terminal see wiring diagrams NOTE Wire the vent...

Page 8: ... of the thermostat circuit at the gas valve or burner control and connect an ampere meter into the circuit With the system running take an amperage reading on the circuit Check the nameplate or instructions for the thermostat to obtain the proper amperage level Adjust amperage level by moving the anticipator lever Reconnect the thermostat to the gas valve and start the system operating Time the bu...

Page 9: ...ection 1 Visually inspect the venting system for proper size and determine that there is no blockage restriction leakage corrosion or other deficiencies which could cause unsafe operation 2 To the extent possible close all building doors windows and all doors to the room in which the heating appliance is located Turn on clothes dryers and any exhaust fans so that they operate at maximum speed Do n...

Page 10: ...e when thermostat calls for heat a Check to see if relay closes when thermostat calls for heat b Check wiring connections including yellow mode wire connection c Check motor for unrestricted shaft rotation 3 Exhaust gas odor a Check system draft level during operation b Check vent system on outlet side of venter for leakage c Check for negative pressure in building MAINTENANCE 1 Motor Inspect the ...

Page 11: ...w the instructions for safe and proper venting previously specified in this manual Make sure that the combined gross BTU Hr input and equivalent vent pipe length does not exceed the maximum venting capacity of the venter selected b A CK 20FV or CK 20FG control kit MUST be added to the system to properly control the venter during operation of the water heater Refer to Figure 10 and Diagram F for ve...

Page 12: ...manual Make sure that the combined gross BTU Hr input and equivalent vent pipe length does not exceed the maximum venting capacity of the venter selected b A CK 41 Control Kit must be added to the system to properly control the venter when common venting an additional 24 VAC furnace or boiler Tee the draft tube on the PVU unit to connect to the air pressure switch on the Control Kit Refer to Diagr...

Page 13: ...al Make sure that the combined gross BTU Hr input and equivalent vent pipe length does not exceed the maximum venting capacity of the venter selected d A CK 61 62 or 63 Control Kit must be added to the system to properly control the venter when common venting an additional 120 VAC furnace or boiler Tee the draft tube on the PVU unit to connect to the air pressure switch on the Control Kit Refer to...

Page 14: ... POWER VENTER VERTICAL VENTING OPTION Natural gas lp gas or 2 fuel oil appliance rated at 75 or greater non condensing type of appliance Maximum input temperature at power venter 575 f Diagram I Vertical Venting Option ...

Page 15: ...iance outlet flue gas temperature INSTALLATION INFORMATION MODEL NO ____________________________________________________________ INSTALLER S NAME _____________________________________________________ INSTALLER S COMPANY _________________________________________________ INSTALLER S PHONE NO ________________________________________________ DATE OF INSTALLATION _______________________________________...

Page 16: ...Page 16 P N 46517200 Rev B 11 06 ...

Reviews: