FG Wilson Generating Set Installation Manual Download Page 31

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kW 

- 1,000 Watts (Real power). Equal to KVA multiplied by the power factor.

POWER

 - Rate of performing work, or energy per unit of time. Mechanical power is often measured in

horsepower, electrical power in kilowatts.

POWER FACTOR

 - In AC circuits, the inductances and capacitances may cause the point at which the voltage

wave passes through zero to differ from the point at which the current wave passes through zero.  When the
current wave precedes the voltage wave, a leading power factor results, as in the case of a capacitive load or
over excited synchronous motors. When the voltage wave precedes the current wave, a lagging power factor
results. This is generally the case. The power factor expresses the extent to which voltage zero differs from the
current zero. Considering one full cycle to be 360 degrees, the difference between the zero point can then be
expressed as an angle q. Power factor is calculated as the cosine of the q between zero points and is expressed as
a decimal fraction (0.8) or as a percentage (80%). It can also be shown to be the ratio of kW, divided by kVA. In
other words,  kW= kVA x P.F.

PRIME POWER -

 That source of supply of electrical energy utilised by the user which is normally available

continuously day and night, usually supplied by an electric utility company but sometimes by owner generation.

RATED CURRENT

 - The rated continuous current of a machine or apparatus is the

value of current in RMS or DC amperes which it can carry continuously in normal service without exceeding the
allowable temperature rises.

RATED POWER

 - The stated or guaranteed net electric output which is obtainable continuously from a

generating set when it is functioning at rated conditions. If the set is equipped with additional power producing
devices, then the stated or guaranteed net electric power must take into consideration that the auxiliaries are
delivering their respective stated or guaranteed net output simultaneously, unless otherwise agreed to.

RATED SPEED -

 Revolutions per minute at which the set is designed to operate.

RATED VOLTAGE -

 The rated voltage of an engine generating set is the voltage at which it is designed to

operate.

REACTANCE -

 The out of phase component of impedance that occurs in circuits containing inductance and/or

capacitance.

REAL POWER

 - A term used to describe the product of current , voltage and power factor, expressed in kW.

RECTIFIER

 - A device that converts AC to DC.

ROOT MEAN SQUARE (RMS)

 - The conventional measurement of alternating current and voltage and

represents a proportional value of the true sine wave.

SINGLE PHASE

 - An AC load or source of power normally having only two input terminals if a load, or two

output terminals if a source.

STANDBY POWER - 

An independent reserve source of electrical energy which upon failure or outage of the

normal source, provides electric power of acceptable quality and quantity so that the user's facilities may
continue in satisfactory operation.

STAR CONNECTION -

  A method of interconnecting the phases of a three phase system to form a

configuration resembling a star ( or the letter Y). A fourth or neutral wire can be connected to the centre point.

Summary of Contents for Generating Set

Page 1: ...GENERATING SET INSTALLATION MANUAL...

Page 2: ...stions in this installation manual you will be able to plan an economical efficient generating set installation with operating characteristics suitable to each particular application You can make you...

Page 3: ...ersions for Measurements of Water Table 8 Barometric Pressures and Boiling Points of Water at Various Altitudes Table 9 Conversions of Units of Flow Table 10 Conversions of Units of Pressure and Head...

Page 4: ...r alternator lifting lugs For lifting the generating set lift points are provided on the baseframe Shackles and chains of suitable length and lifting capacity must be used and a spreader bar is requir...

Page 5: ...bration isolation between the baseframe and floor Other effects of engine vibration can be minimised by providing flexible connections between the engine and fuel lines exhaust system radiator air dis...

Page 6: ...or fan helps to maintain room temperature in the desirable range In providing ventilation the objective is to maintain the room air at a comfortable temperature that is cool enough for efficient opera...

Page 7: ...on an exit ventilator opening should be located on the opposite outside wall to exhaust warm air See Figure 5 3 Both the inlet and exit ventilators should have louvres for weather protection These may...

Page 8: ...length of pipe within the room the type of insulation used and whether the silencer is located within the room or outside It it usual to insulate the exhaust piping and silencer so that heat radiatio...

Page 9: ...a flue with a furnace or other equipment since there is danger that back pressure caused by one will adversely affect operation of the others Such multiple use of a flue should be attempted only if it...

Page 10: ...tion materials to protect personnel and to reduce room temperature A sufficient layer of suitable insulating material surrounding the piping and silencer and retained by a stainless steel or aluminium...

Page 11: ...length of straight pipe for each elbow and adding it to the total length of pipe For elbows and flexible sections the equivalent length of straight pipe is calculated as follows 45 Elbow Length ft 0 7...

Page 12: ...ing the choice of these two configurations provides flexibility of installation such as horizontal or vertical above engine on outside wall etc The side inlet type permits 90 change of direction witho...

Page 13: ...the oil cooler if one is fitted and through passages in the engine block and head Hot coolant emerging from the engine is cooled and recirculated through the engine Cooling devices are commonly coolan...

Page 14: ...the generating set Air requirements for cooling a particular FG Wilson generator are given in the specification sheet The radiator cooling air must be relatively clean to avoid clogging the radiator c...

Page 15: ...high static head of the remote radiator coolant The engine pump circulates engine coolant through the engine and the element of the heat exchanger A separate pump circulates radiator coolant between t...

Page 16: ...lly followed 10 FUEL SUPPLY A dependable fuel supply system must assure instant availability of fuel to facilitate starting and to keep the engine operating This requires at a minimum a small day tank...

Page 17: ...re extended vent to prevent overflow through the vent sealed fuel level gauges on the basetank and no manual fill facility All other connections on top of the tank must be sealed to prevent leakage Fu...

Page 18: ...el System 4 is not compatible with the polyethylene fuel tanks standard on smalle generator sets The optional metal tank is required A 2001 Series control system or above is required Distance A on Fig...

Page 19: ...n refills Particularly with standby generators the availability of fuel delivery service will determine the number of operating hours that must be provided for Don t depend on quick service the very d...

Page 20: ...s must undergo major modifications to accommodate this type of fuel For use of jet fuel please consult FG Wilson Reliable operation of diesel engines may vary from one fuel to another depending on man...

Page 21: ...gas spark ignition engines are used in Generating Sets that are intended for continuous service For standby service however this is not recommended The natural gas supply and regulation system adds s...

Page 22: ...2 M2 Hectare Km2 1 In2 1 0 006944 0 00064516 1 Ft2 144 1 0 0929 1 Acre 43 560 1 0 0015625 4 047 0 4047 0 004047 1 Mile2 27 878 400 640 1 2 589 998 258 99 2 5899 1 M2 1550 10 764 1 1 Hectare 107 639 2...

Page 23: ...s Hr Meters Sec Meters Mi n Km Hr 1 Foot Sec 1 60 0 0 6818 0 3048 18 288 1 Foot Min 0 0167 1 0 1136 0 00508 1 Mile Hr 1 467 88 1 26 822 1 6093 1 Meter Sec 3 281 196 848 1 1 Meter Min 0 05468 0 03728 1...

Page 24: ...udes Barometric Pressure Water Boiling Point Ft Inches of Mercury lb in2 Feet Water F C Sea Level 29 92 14 69 33 95 212 0 100 1000 28 86 14 16 32 60 210 1 99 2000 27 82 13 66 31 42 208 3 98 3000 26 81...

Page 25: ...0 0013 1 in Hg 25 4 1 13 5951 1 1330 0 49115 0 03453 0 0334 3 386 1 in H2O 1 86827 0 0736 1 0 0833 0 03613 0 00254 0 0025 0 249 1 ft H2O 22 4192 0 8827 12 1 0 43352 0 030479 0 0295 2 989 1 lb in 51 7...

Page 26: ...ctric Motor Horsepower Output HP IxVxEff x PF 746 3 xIxVxEff x PF 746 IxVxEff 746 Amperes I When Horsepower is known HPx 746 VxEff x PF HPx 746 3 xVxEff x PF HPx 746 VxEff Amperes I When Kilowatts are...

Page 27: ...0 694 660 601 384 364 332 324 301 241 60 44 35 312 250 866 825 751 480 455 415 405 376 300 75 55 43 375 300 1040 990 903 576 546 498 487 451 361 90 66 52 438 350 1220 1155 1053 672 637 581 568 527 422...

Page 28: ...34 lb Specific FuelConsumption lb BHP hr FuelCons US gal hr x FuelSpec Wt lb US gal BHP Specific FuelConsumption kg BHP hr Spec Fuel Cons lb BHP hr BHP Electrical Motor Horsepower Electrical Motor Hor...

Page 29: ...n assumption that the lower the BMEP the greater the expected engine life and reliability In practice it is not a reliable indicator of engine performance for the following reasons The formula favours...

Page 30: ...ent is the Hertz Hz equivalent to 1 cycle per second CPS FREQUENCY BAND The permissible variation from a mean value under steady state conditions FREQUENCY DRIFT Frequency drift is a gradual deviation...

Page 31: ...ly in normal service without exceeding the allowable temperature rises RATED POWER The stated or guaranteed net electric output which is obtainable continuously from a generating set when it is functi...

Page 32: ...rees apart A three phase system may be either 3 wire or 4 wire 3 wires and a neutral UNINTERRUPTABLE POWER SUPPLY UPS A system designed to provide power without delay or transients during any period w...

Page 33: ...276 851 INSTALL DOC 0601 GROUP HEADQUARTERS Old Glenarm Road Larne Co Antrim BT40 1EJ Northern Ireland United Kingdom Telephone 44 028 2826 1000 Fax 44 028 2826 1111...

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