Festo SEC-AC-305 Fitting And Installation Instructions Download

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Description

Fitting  and
installation
Type  SEC−AC−305
Type  SEC−AC−508

Description

192  346
en  0511c
[698  478]

Smart Electromotor Controller

Summary of Contents for SEC-AC-305

Page 1: ...Description Fitting and installation Type SEC AC 305 Type SEC AC 508 Description 192 346 en 0511c 698 478 Smart Electromotor Controller...

Page 2: ......

Page 3: ...any 2005 Internet http www festo com E Mail service_international festo com The copying distribution and utilization of this document as well as the communication of its contents to others without exp...

Page 4: ...Contents and general instructions II Festo P BE SEC AC HW EN en 0511c...

Page 5: ...n 1 6 1 3 2 Analogue digital converter 1 6 1 3 3 Digital analogue converter 1 6 1 3 4 Internal monitoring 1 6 1 4 Final output stage 1 7 1 4 1 Brief description 1 7 1 4 2 Power supply 1 7 1 4 3 Feedin...

Page 6: ...onitoring the motor 1 15 1 9 4 I2t monitoring 1 15 1 9 5 Automatic braking 1 15 2 Fitting 2 1 2 1 Dimensions 2 3 2 1 1 Dimensions of the SEC AC 2 3 2 2 Electromechanics 2 5 2 2 1 Front view 2 5 2 2 2...

Page 7: ...3 16 3 3 Power supply of the SEC AC 3 17 3 3 1 X9 power supply of the SEC AC 3 17 3 3 2 X12 Breaking resistors 3 18 3 3 3 Summary of connections 3 21 3 3 4 SEC AC complete system 3 22 3 3 5 Connecting...

Page 8: ...Contents and general instructions VI Festo P BE SEC AC HW EN en 0511c A Technical appendix A 1 A 1 Technical specifications A 3 A 1 1 SEC AC 305 A 3 A 1 2 SEC AC 508 A 6 A 2 Index C 9...

Page 9: ...e The electromagnetic interference immunity of the power electronics is not designed for operation in mo bile systems in households or firms connected directly to the low voltage network Fit the SEC A...

Page 10: ...SEC AC successfully In this manual you will find important information and acquire the basic knowledge neceesary for operating the SEC AC cor rectly Most work steps in this manual are divided into tw...

Page 11: ...e extremely dangerous Switch off the power supply of the SEC AC therefore and wait for at least 5 minutes in order that the intermediate circuit can discharge before you connect or disconnect any plug...

Page 12: ...gories Warning This means that there is a danger of serious human injury and damage to property if these instructions are not ob served Caution This means that there is a danger of human injury and da...

Page 13: ...ations tips and references to other sources of information Accessories information on necessary or useful accessories for the Festo product Environment information on the environmentally friendly use...

Page 14: ...osing the motor controller SEC AC Field bus coupling manual CommissioningSEC AC with field bus coupling CANopen type P BE SEC AC CO Supplementaryinformationoncommissioning and diagnosing the motor con...

Page 15: ...Summary of components 1 1 Festo P BE SEC AC HW EN en 0511c Chapter 1...

Page 16: ...1 8 1 4 4 Internal monitoring 1 9 1 5 Displays 1 10 1 5 1 Brief description 1 10 1 5 2 Ready to operate display 1 10 1 5 3 Operating mode and error display 1 10 1 6 Rotary transducer evaluation 1 11 1...

Page 17: ...1 Summary of components 1 3 Festo P BE SEC AC HW EN en 0511c 1 9 4 I2t monitoring 1 15 1 9 5 Automatic braking 1 15...

Page 18: ...d out in uniform manner 1 2 Features Full integration of all components for the controller and power units evaluation of the rotary transducer motor angle of rotation feedback has been designed as a p...

Page 19: ...ts Droopless control in conjunction with a digital nominal value specification Sinus shaped current injection therefore continuous torque compared with block commutated controllers Can be operated as...

Page 20: ...erter The analogue digital converter is integrated in the SEC AC It digitizes analogue variables e g the motor currents ana logue nominal values or the temperatures of the motor and the final output s...

Page 21: ...voltages comply with the standard European or in ternational values Operation with lower intermediate circuit voltages is also possible with reduction of output If very fast components are used signal...

Page 22: ...cuit voltage is exceeded during the feedback the braking energy will be converted to heat by the internal braking re sistors Control of the braking chopper is carried out by soft ware in the SEC AC Th...

Page 23: ...sive arrangement of sensors and monitoring func tions ensure operational safety measurement of the motor temperature measurement of the final output stage temperature recognition of device internal ea...

Page 24: ...s These states are communicated to the user via visual displays 1 5 2 Ready to operate display The green ready to operate LED on the front of the SEC AC indicates the readiness to operate 1 5 3 Operat...

Page 25: ...ncremental sensor input synchronizing input the resolution can be set internal 4 fold evaluation an additional incremental sensor output with fixed set resolution of 1024 inc rev The incremental senso...

Page 26: ...hes are used for setting safety limits to the area of movement During reference travel one of the two limit switches serves as the reference point for positio ning control Two inputs are used for the...

Page 27: ...be loaded into the RS 232 at a later data 1 8 2 The parametrizing program The parametrizing program is a program for parametrizing controlling and monitoring the operation of the SEC AC via communicat...

Page 28: ...The final output stage is monitored by extensive protective functions Overcurrent and short circuit monitoring This reponds as soon as the current in the intermediate circuit exceeds twice the maximum...

Page 29: ...monitoring the motor temperature The SEC AC possesses an input for registering and moni toring the motor temperature 1 9 4 I2t monitoring The SEC AC has I2t monitoring for limiting the medium loss of...

Page 30: ...1 Summary of components 1 16 Festo P BE SEC AC HW EN en 0511c...

Page 31: ...Fitting 2 1 Festo P BE SEC AC HW EN en 0511c Chapter 2...

Page 32: ...ting 2 2 Festo P BE SEC AC HW EN en 0511c Contents 2 Fitting 2 1 2 1 Dimensions 2 3 2 1 1 Dimensions of the SEC AC 2 3 2 2 Electromechanics 2 5 2 2 1 Front view 2 5 2 2 2 Top view 2 6 2 2 3 Bottom vie...

Page 33: ...en 0511c 2 1 Dimensions 2 1 1 Dimensions of the SEC AC 200 mm 207 mm approx 50 mm 230 mm 480 mm SEC AC 305 70 mm SEC AC 508 90 mm STATE READY RESET approx 70 mm 23 Distance of adjacent devices min 40...

Page 34: ...ol cabinet or on a wall Any number of SEC ACs can be connected next to each other The loss of output occurring in operation together with the heating of the device depends on the output consumption Th...

Page 35: ...w 1 RESET RESET key 2 STATE 7 segment dis play as status display 3 READY Geady to operate display 4 Techno Slot for CAN or PROFI BUS module optional 5 X5 Serial interface 6 Cool profile 7 Air channel...

Page 36: ...Connection for external braking resistor only SEC AC 508 2 X11 Incremental sen sor output 3 X10 Incremental sen sor input 4 X1 Digital and ana logue inputs and outputs 5 Fan only SEC AC 508 X 12 X1 I...

Page 37: ...tor tempera ture sensor park ing brake 3 PE Protective earth connection of SEC AC max 1 Nm 4 FAN Connection for fan with SEC AC 508 series standard 5 X9 Power supply mains connection 6 Air channel onl...

Page 38: ...the plug with great care Before touching the plug switch off the device completely and wait 5 minutes Warning Observe the plug assignment on connector X9 Swapping the connecting terminals can be very...

Page 39: ...Installation 3 1 Festo P BE SEC AC HW EN en 0511c Chapter 3...

Page 40: ...ts and outputs 3 9 3 2 3 X10 additional incremental sensor input 3 11 3 2 4 X11 additional incremental sensor output 3 12 3 2 5 X5 serial interface serial test interface 3 13 3 2 6 X6 motor supply pow...

Page 41: ...on 3 3 Festo P BE SEC AC HW EN en 0511c 3 5 PE protective conductor and screening connections 3 28 3 5 1 Connecting instructions 3 28 3 5 2 Electricalisolation 3 29 3 6 Measures for observing EMC guid...

Page 42: ...d that the plugs have strain relief We recommend the following Festo cables for connecting our electric positioning systems Designation Part number Cable set Cable set 5 m consisting of Motor cable KM...

Page 43: ...Resolver cable 15 m KRES AC 15 00526745 Resolver cable L nge x KRES AC X 00526746 Encoder cable X11 Encoder cable 2 5 m KENC M BSM 2 5 00192341 Encoder cable length x KENC M BSM X 00192342 Programmin...

Page 44: ...2 Included in delivery inserted in X12 Remove the wire bridges on the plug if using an external braking resistor 3 1 4 Plug for power supply to the SEC AC 1 PHOENIX POWER COMBICON plug 7 pole without...

Page 45: ...rs and their pin assignments 3 2 1 Rotary angle sensor cable for motors with resolver plug X2 rotary angle sensor evaluation plug connector D Sub socket 9 pin mating connector D Sub plug 9 pin The out...

Page 46: ...racer signal 6 SIN Ri 5 k Sine tracer signal inverted 2 COS 3 5 Veff 10 kHz Ri 5 k Cosine tracer signal 7 COS Ri 5 k Cosine tracer signal inverted 3 AGND 0 V Screening for signal pairs inner screening...

Page 47: ...gulator enable must be treated separately 1 DSUB plug to X1 of ARS view of soldering side 2 Final stage and controller enable switch 3 Screening 4 BNC plug of oscilloscope 1 2 3 4 GND Signal cable 0 S...

Page 48: ...n0 POS Bit 0 Position selection bit 0 7 Din1 POS Bit 1 Position selection bit 1 20 Din2 POS Bit 2 Position selection bit 2 8 Din3 POS Bit 3 Position selection bit 3 21 Din4 ENA PWR Final output stage...

Page 49: ...B 5 V Ri 120 Input signal tracer B 7 B 5 V Ri 120 Input signal tracer B inverted 3 C 5 V Ri 120 Input signal tracer C zero pulse 8 C 5 V Ri 120 Input signal tracer C inverted 4 Schirm 0 V Screening s...

Page 50: ...tracer B 7 B 5 V Ra 60 Output signal tracer B inverted 3 C 5 V Ra 60 Output signal tracer C zero pulse 8 C 5 V Ra 60 Output signal tracer C inverted 4 Schirm 0 V Screening shieldconnection 9 GND 0 V...

Page 51: ...mating connector D Sub socket 9 pin 1 View of plug side 2 Screening 1 1 2 Pin no Designation Specification 1 6 2 RXD Receiver cable as per RS232 specification 7 3 TXD Sender cable as per RS232 specifi...

Page 52: ...e Temperature sensor motor GND Temperature sensor Motor PE 1 Pinassignment of Festo motor plug connector 2 Connection plug on motor side 3 PHOENIX POWER COMBICON to X6 Pin Symbol Meaning remarks 1 U M...

Page 53: ...g brake is supplied with power by the power sup ply for the SEC AC If the parking brake requires more than 0 5 A it cannot be supplied directly by the SEC AC The tolerances in the voltage supply must...

Page 54: ...Power supply for SEC AC 305 1 2 24VDC 24VGND ZK 310VDC ZK N L1 230VAC PE Fig 3 8 Assignment of the power supply cable for the SEC AC 305 1 PHOENIX POWER COMBI CON to X9 2 Power supply for SEC AC 508...

Page 55: ...2 Final output stage The voltage supply for the power unit can be made via the mains input voltage or the intermediate circuit supply 3 3 1 X9 power supply of the SEC AC plug connector Phoenix Power C...

Page 56: ...ase note The mating connector is included in delivery There must be a bridge on this plug between terminals RB and RBI in order that the internal braking resistors can be operated Warning There is an...

Page 57: ...n Germany Single tube fixed resistor type EfmA 7 82 2 8A 650 W Supplied by Heine Spezialwiderst nde GmbH Schl terstra e 29 01277 Dresden Germany Braking resistors with a higher output are also availab...

Page 58: ...connect or disconnect any plugs Always connect the SEC AC to the protective earth PE of the power supply network Always connect the screening cables of the motor to the earth connection of the SEC AC...

Page 59: ...tic cut out SEC AC 508 3 phase SEC AC 305 1 phase 4 Fault current pro tective switch or earth contact monitoring 5 24 V DC 6 External braking resistor 7 SEC AC 8 additional net work filter if necessar...

Page 60: ...current registering Power supply cable Additional network filter if necessary see section 3 6 SEC AC Motor with motor cable and resolver cable A PC with serial connecting cable will be required for p...

Page 61: ...the motor and tighten it 5 Insert the 9 pin D Sub resolver plug into socket X2 on the SEC AC and tighten the locking screws 6 Connect the screening connection of the resolver cable to the PE earth te...

Page 62: ...cket X1 on the SEC AC Tighten the locking screws Warning When connecting the motor phases note that different manufacturers of servo motors specify different phase sequences If necessary phases U and...

Page 63: ...n X 1 2 A Gnd X 1 14 A 0 in X 1 15 A 1 in X 1 3 A 1 in X 1 16 24 V X 1 18 A Mon 0 X 1 17 A Mon 1 X 1 5 V Ref X 1 4 A in X 10 1 A in X 10 6 B in X 10 2 B in X 10 7 Nin X 10 3 Nin X 10 8 Schirm X 10 4 5...

Page 64: ...UZK X9 1 L1 X9 2 L2 X9 3 N L3 X6 1 U X6 2 V X6 3 W X6 4 Br X6 5 Br X6 6 MT X6 6 MT X2 3 AGND X2 1 SIN S2 X2 6 SIN S4 X2 2 Cos S1 X2 7 Cos S3 X2 4 Ref R1 X2 9 Ref R2 X2 5 MT X2 8 MT 24 V 0V SEC AC 508...

Page 65: ...must first be connected to X1 X10 X12 The operating voltages for the intermediate circuit and the electronic DC voltage supply must not be switched on until commissioning is started If the operating...

Page 66: ...nected to the central earthing point of the complete control cabinet by means of a cable copper band with a large cross sectional area short cable to the assembly plate The Festo motor cable already c...

Page 67: ...e For this reason individual function blocks have been designed as electrically isolated units Signal transmission within the SEC AC is made via an optocoupler A distinction is made between the follow...

Page 68: ...e complete drive concept which consists of the following components the power supply the SEC AC controller the motor the electromechanical parts the design and type of wiring the higher order controll...

Page 69: ...SEC AC 508 If longer cables are used 25 m in industrial area we rec ommend that additional external network filters be switched in near to the device power supply e g from Schaffner Caution If you tou...

Page 70: ...3 Installation 3 32 Festo P BE SEC AC HW EN en 0511c...

Page 71: ...Diagnosis and error treatment 4 1 Festo P BE SEC AC HW EN en 0511c Chapter 4...

Page 72: ...4 Diagnosis and error treatment 4 2 Festo P BE SEC AC HW EN en 0511c Contents 4 Diagnosis and error treatment 4 1 4 1 Status display 4 3 4 2 Error messages of the SEC AC 4 4...

Page 73: ...HW EN en 0511c 4 1 Status display The following states are shown by means of status messages Status Description Controllerenabled Revolving outer segments Display of relative direction of rotation of...

Page 74: ...g overcurrent Errors can not be reset automatically by the SEC AC They must be quitted by the user by means of the reset button above the 7 segment display All errors which occur are shown on the 7 s...

Page 75: ...temperature If the motor is hot Check the current regulator setting Check the connecting cable to the motor Is there an earth connection or short circuit 0 5 Failure in power supply for electronic Yo...

Page 76: ...ES button Each error message will only be deleted when the cause of the error is rectified and when the error is subsequently quitted In order to quit an error press the RES button Please note Please...

Page 77: ...Technical appendix A 1 Festo P BE SEC AC HW EN en 0511c Appendix A...

Page 78: ...A Technical appendix A 2 Festo P BE SEC AC HW EN en 0511c Contents A Technical appendix A 1 A 1 Technical specifications A 3 A 1 1 SEC AC 305 A 3 A 1 2 SEC AC 508 A 6 A 2 Index C 9...

Page 79: ...f Peak current per phase max 3 s 10 Aeff Internal braking resistor pulse output continuous output response threshold load tolerance 100 1 3 kVA 25 W 375 V 0 5 25 s External braking resistor continuous...

Page 80: ...1 V 10 V Ri 20 k offset adjust 0 1 V Monitorsettings output level representable variables 2 analogue outputs with 8 bit resolution at X1 10 V voltage output short circuit resistant freely standardized...

Page 81: ...stage Fault in rotary angle sensor Approx 400 V programmable can be switched off short circuit monitoring all controller internal voltages normaly closed contact 100 C heat sink temperature common err...

Page 82: ...ax 2 s 16 Aeff Internal braking resistor pulse output continuous output response threshold ratio of switch on time to switch off time approx 150 3 2 kW 20 W 750 V 0 2 s 35 s External braking resistor...

Page 83: ...Ain1 10 V Ri 20 k offset adjust 0 1 V 10 V Ri 20 k offset adjust 0 1 V Monitorsettings output level representable variables 2 analogue outputs with 8 bit resolution at X1 10 V voltage output short cir...

Page 84: ...rotary angle sensor Approx 800 V programmable phase failure recognition short circuit monitoring all controller internal voltages normally closed contact 80 C heat sink temperature common error Displa...

Page 85: ...ue digital converter 1 6 1 12 Assigngment 3 18 Assignment 3 8 3 10 3 11 3 12 3 13 3 14 3 17 automatic circuit breaker 3 27 B braking chopper 1 4 1 8 braking resistor 3 23 braking resistors 1 8 3 18 3...

Page 86: ...ectronic DC voltage supply 3 27 environment VII error messages 1 10 error signals 4 4 F Festo cables 3 4 filters 1 4 FLASH memory 1 13 4 6 I intermediate circuit 3 17 3 27 incremental sensor input 1 1...

Page 87: ...phases 3 24 motor temperature 1 15 N networking of several regulators 1 11 O operating states 1 10 operating earth 3 27 PE 3 28 operating mode 1 10 operating voltage range 1 14 P parametrizing program...

Page 88: ...rotary transducer evaluating unit 1 11 S Safety instructions IX sample input 1 12 sensors 1 9 1 14 serial interface 1 11 3 22 Service IX signal distortions 1 7 single phase 1 7 speed 1 5 star shaped 1...

Page 89: ...A Technical appendix A 13 Festo P BE SEC AC HW EN en 0511c torque 1 5 tracer signal 1 15 Trade marks IX U use VII User instructions X V view 2 5 2 6 2 7 voltage supply 3 17 W watchdog timer 1 6...

Page 90: ...A Technical appendix A 14 Festo P BE SEC AC HW EN en 0511c...

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