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Festo IFB-03 Series Pneumatics Manual Download Page 61

4. Commissioning

4-5

Festo P.BE-MIDI/MAXI-03-EN en 0209f

1

Output pressure
P2 [bar]

2

Flow
qn[l/min]

3

4

Fig. 4/2: Characteristic flow curves of the midi pressure regulator type ILR-03- ... -4,0

1

Output pressure
P2 [bar]

2

Flow
qn[l/min]

1

2

Fig. 4/3: Characteristic flow curves of the maxi pressure regulator type ILR-03- ... -7,0

5. Exhaust the valve terminal again.

6. Replace the connecting tube with manometer again by

the blanking plug with sealing disc.

7. If required, repeat this setting on all the other pressure

regulator plates.

Summary of Contents for IFB-03 Series

Page 1: ...Pneumatics manual Valve terminal with MIDI MAXI pneumatics Type IFB 03 Manual 152 771 en 0209f Valve terminal type 03...

Page 2: ......

Page 3: ...sto SE Co D 73726 Esslingen Federal Republic of Germany 2002 Internet http www festo com E Mail service_international festo com The copying distribution and utilization of this document as well as the...

Page 4: ...Contents and general instructions II Festo P BE MIDI MAXI 03 EN en 0209f...

Page 5: ...7 2 Commissioning 2 1 2 1 Valve terminal type 03 with modular electrical periphery type 03 04B 2 4 2 1 1 Hat rail fitting 2 4 2 1 2 Fitting onto a wall 2 7 3 Diagnosis 3 1 3 1 Preparing the compresse...

Page 6: ...alve sub base 5 3 5 2 General precautionary measures 5 6 5 3 Dismantling valve terminal type 03 5 7 5 3 1 Loosening the electrical connections 5 7 5 3 2 Loosening the pneumatic connections 5 8 5 3 3 D...

Page 7: ...approved of by Festo Please observe the safety regulations specified in this manual as well as the instructions concerning the designated use of the valve terminal The valve terminals may only be used...

Page 8: ...alve Mid position valves blocked pressurized ex hausted 2 26 2 13 2 13 Additional pressure supply Pressure zone supply Pressure supply adapter Pressure regulator and throttle plate End plate with regu...

Page 9: ...n and commissioning instructions as well as basic principles of parametrizing CPX I O modules Type P BE CPX EA Connection types and instructions on fitting installing and commissioning input and outpu...

Page 10: ...ut and output modules of type 03 04B Manual for AS i master type P BE VIASI 03 Connection types and instructions on fitting installing and commissioning the AS i interface master of type 03 04B Electr...

Page 11: ...etween the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe...

Page 12: ...ions tips and references to other sources of information Accessories Information on necessary or sensible accessories for the Festo product Environment Information on environment friendly use of Festo...

Page 13: ...us modules which can be incorporated in a CPX terminal Throttle Throttle plate I O I O input output input and or output I O module module with general digital inputs or outputs Terminal or valve termi...

Page 14: ...Contents and general instructions XII Festo P BE MIDI MAXI 03 EN en 0209f...

Page 15: ...Summary of components 1 1 Festo P BE MIDI MAXI 03 EN en 0209f Chapter 1...

Page 16: ...IDI MAXI 03 EN en 0209f Contents 1 Summary of components 1 1 1 1 Overview of multifunctional Festo valve terminals 1 5 1 2 Component description of the pneumatic modules 1 6 1 2 1 Midi pneumatic modul...

Page 17: ...al type 03 Further information More detailed information on the electric modules can be found in the following manuals Modules Manuals on the modular electrical periphery type 03 04B on the CPX termin...

Page 18: ...eld bus connection or CPX ter minal offer the following advantages variable fitting with electrical inputs and outputs and pneumatic valve locations subsequent extension conversion possible applicatio...

Page 19: ...les X 1 X 2 X 3 X 4 X 1 X 2 X 3 X 4 X 1 X 2 X 3 X 4 Electric modules suitable for CPX terminal type 50 fitted with field bus node digital inputs outputs 8 inputs and 8 outputs digital inputs modules w...

Page 20: ...the components of the pneumatic midi modules 1 2 3 4 5 6 7 8 1 Yellow LEDs per valve solenoid coil 2 Manual override per valve solenoid coil 3 Valve location identification field 4 Unused valve locat...

Page 21: ...4 1 Yellow LEDs per valve solenoid coil 2 Manual override per valve solenoid coil either locking or non locking 3 Unused valve location with cover plate 4 Common line connections 5 Valve location ide...

Page 22: ...e supplied with compressed air via the common channels and the exhaust air and pilot exhaust air are vented via these common channels There are two variants for sup plying the valves with auxiliary pi...

Page 23: ...E MIDI MAXI 03 EN en 0209f As an alternative for electrical switching a multipin node with integrated left hand end plate can be used 1 Multipin node with integrated left hand end plate 1 Fig 1 3 Valv...

Page 24: ...1 Summary of components 1 10 Festo P BE MIDI MAXI 03 EN en 0209f...

Page 25: ...Fitting 2 1 Festo P BE MIDI MAXI 03 EN en 0209f Chapter 2...

Page 26: ...ing 2 2 Festo P BE MIDI MAXI 03 EN en 0209f Contents 2 Commissioning 2 1 2 1 Valve terminal type 03 with modular electrical periphery type 03 04B 2 4 2 1 1 Hat rail fitting 2 4 2 1 2 Fitting onto a wa...

Page 27: ...lease consult the following manuals Pneumatics manual for fitting and removing the pneu matic modules and components chapter 5 in this man ual The fitting instructions supplied with the product in the...

Page 28: ...il clamping unit is not permitted If the terminal is fitted in a sloping position or if it is sub jected to vibration secure the hat rail clamping unit additionally with the retaining screws intended...

Page 29: ...diagram Pay par ticular attention to the following Before fitting The surfaces to be glued must be clean cleaned with spirit The flat head screws must be tightened item 3 After fitting The levers mus...

Page 30: ...urface at intervals of approx every 100 mm 5 Hang the terminal onto the hat rail Secure the terminal on both sides with the hat rail clamping unit against slipping or sliding down see diagram below 6...

Page 31: ...own I O side internal oscillations Proceed as follows 1 Ascertain the weight of your valve terminal weigh or calculate Guidelines midi maxi per pneumatic module 0 8 k g 1 2 kg per node 1 kg 1 kg per e...

Page 32: ...2 Fitting 2 8 Festo P BE MIDI MAXI 03 EN en 0209f 1 2 1 7 6 mm 2 M6 screw Fig 2 3 Fastening possibilities for fitting onto a wall...

Page 33: ...Installation 3 1 Festo P BE MIDI MAXI 03 EN en 0209f Chapter 3...

Page 34: ...d air 3 4 3 1 2 Operation with lubricated compressed air 3 5 3 2 General connecting methods 3 7 3 3 Connecting the valve terminal 3 9 3 3 1 Assignment of connections 3 10 3 3 2 Auxiliary pilot air 3 1...

Page 35: ...hrottle plates Operating the valve terminal with several pressure zones The address assignment of the valves Further information Information on the power supply to valve terminal type 03 with CPX term...

Page 36: ...are used oils with synthetic ester or true ester basis e g rape oil methylester the residual oil content must not exceed 0 1 mg m3 see ISO 8573 1 class 2 If mineral oils are used e g HLP oils as per D...

Page 37: ...d air If possible do not operate the complete system with lubricated compressed air If possible always install the lubricators di rectly in front of the consuming cylinder Caution Incorrect additional...

Page 38: ...emove the silencer if fitted from connection 3 5 4 Hold a piece of white cardboard 10 cm in front of the ex haust port and let the system run for some time There must only be a slight yellow colouring...

Page 39: ...id uncontrolled movements of loose tubing unexpected movements of the connected actuators non defined switching states of the electronic compo nents Laying the tubing Please note If necessary place a...

Page 40: ...ring A over the tube connection or tighten the locking screw B 3 For reasons of clarity group the tubing together with tube straps or multiple hose holders Removing 1 Loosen the locking screw or lock...

Page 41: ...rom the connections If not used seal valve locations with cover plates work connections 2 4 with blanking plugs Observe the following sequence when connecting the work air depending on the tool you ar...

Page 42: ...9 Connection size ISO 228 Connection Compressed air vacuum 1 G 3 8 Screw connector Work air vacuum 2 4 G 1 8 Screw connector Auxiliary pilot air 12 14 G 1 8 G 1 4 Screw connector in end plate without...

Page 43: ...vacuum operation Please note In the case of several systems with central ducted exhaust air use non return valves in the common exhaust lines in order to prevent functional impairment due to back pres...

Page 44: ...ir 4 6 bar Reliable faultless operation of the valve terminal is then possible Internal auxiliary pilot air If the supply pressure of your valve terminal type 03 lies be tween 4 8 bar you can operate...

Page 45: ...f possible operate valve terminal type 03 with non lu bricated auxiliary pilot air connections 12 14 Other wise observe the instructions in the section Preparing the compressed air In the case of valv...

Page 46: ...3 Pressure supply modules For the optimum efficiency of your valve terminal an addi tional pressure supply is required in the following cases on valve terminals with more than 10 valves rated supply p...

Page 47: ...or supply via end plate adapter Additional pressure supply Table 3 2 Overview of the pressure supply modules 3 3 4 Operation with pressure zones Valve terminal type 03 can be operated with several pre...

Page 48: ...of the pressure zone supply the supply of compressed air and ex hausting takes place via the pressure zone supply Pressure zone separation with maxi valves Isolating discs permit operation of the maxi...

Page 49: ...3 Installation 3 17 Festo P BE MIDI MAXI 03 EN en 0209f Fig 3 4 Position of the isolating disc for maxi pressure zones...

Page 50: ...pressure of at least 4 bar If the valve terminal is operated with different pressure zones supply the higher pressure at the pressure sup ply adapter with regulator or at the end plate with regu lator...

Page 51: ...y regulated auxiliary pilot air is branched from the complete supply and limited by means of an internal regula tor This regulator only works in pressure operation 3 bar The valve terminal can therefo...

Page 52: ...ble valve solenoid coils with modular electrical periphery type 03 04B maximum 26 valve solenoid coils with CPX terminal maximum 32 valve solenoid coils 3 Sub bases type VIGM 03 always occupy 2 addres...

Page 53: ...ant address will still be occupied The following diagram shows an example of the address assignment 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 1 Valves each with one solenoid coil on su...

Page 54: ...addresses 3 10 and 11 Address assignment after extension conversion A special feature of the multifunctional valve terminal is its flexibility If the demands placed on the machine change the equipmen...

Page 55: ...placed by a sub base type VIGI 03 valve locations 2 and 3 0 1 2 3 4 5 7 8 9 10 11 0 1 2 3 4 5 6 7 1 2 12 13 6 1 Shifting of the addresses due to re placement of the sub base valve loca tions 2 and 3 2...

Page 56: ...3 Installation 3 24 Festo P BE MIDI MAXI 03 EN en 0209f...

Page 57: ...Commissioning 4 1 Festo P BE MIDI MAXI 03 EN en 0209f Chapter 4...

Page 58: ...ents 4 Inbetriebnahme 4 1 4 1 Settings 4 4 4 2 Commissioning tests 4 7 4 2 1 Checking the valve functions 4 8 4 2 2 Checking the valve cylinder combination 4 11 4 3 Eliminating faults 4 15 4 3 1 Impai...

Page 59: ...s node can be found in the following manuals for type 03 04B Electronics manual for CPX terminal CPX field bus node Further information on the use of all the I O modules on the valve terminal with ele...

Page 60: ...ockwise direction The lowest possible pressure is then set 2 Replace the blanking plugs with sealing disc during the setting procedure by a connecting tube with a manome ter 3 Pressurize the valve ter...

Page 61: ...regulator type ILR 03 4 0 1 Output pressure P2 bar 2 Flow qn l min 1 2 Fig 4 3 Characteristic flow curves of the maxi pressure regulator type ILR 03 7 0 5 Exhaust the valve terminal again 6 Replace t...

Page 62: ...ors 2 Pressurize the valve terminal with the operating pressure 3 Start a test run of the connected components 4 Open up the flow control screws in stages until the com ponent reaches the desired spee...

Page 63: ...2 Commissioning tests The valve terminal should be commissioned as follows Commissioning variants Actiivity Preliminary test of the pneu matic tubing Moving out the valve cylinder com bination by mea...

Page 64: ...in their basic positions You should use the manual override especially when commis sioning the pneumatic system in order to check the function and operation of the valve or the valve cylinder combina...

Page 65: ...MIDI MAXI 03 EN en 0209f 1 Solenoid valve single solenoid locking 2 Double solenoid valve non lock ing 3 Mid position valve locking 4 Manual override 5 Slot for screw driver 1 2 3 4 5 Fig 4 7 Positio...

Page 66: ...under pressure Table 4 2 Function of the midi maxi manual override Manual override design The manual override has been designed to be used as fol lows Manual override de sign Method of operation Midi...

Page 67: ...MERGENCY STOP In this way you can avoid damage to the machine or sys tem or injury to human beings Supply the auxiliary pilot air separately via the right hand end plate 4 6 bar The auxiliary pilot ai...

Page 68: ...14 12 14 3 82 84 2 1 Externally supplied auxiliary pilot air 4 to 6 bar branched from the safety start up valve 2 Safety start up valve slow build up of pressure of com plete supply Fig 4 8 Example of...

Page 69: ...sure in crease with 1 fast branched in front of the safety start up valve or sup plied via an end plate without inte grated pressure re gulator slow fast before pressure increase with 1 slow Table 4 4...

Page 70: ...are in their basic positions again To do this actuate manual override 12 of the relevant valve or apply current to pilot solenoid 12 Bring the locking manual override actuations into the basic positio...

Page 71: ...the modules Basic position Switch posi tion Basic position Check the seal ring or the tube fitting if necessary grease lightly Check the seal ring or the tube fitting if necessary grease lightly Afte...

Page 72: ...ssure zones on both sides with one of the follo wing pressure zone supply isolating disc end plate node Higher pressure zones regulator near lower pressure zones regula tor remote Vacuum operation low...

Page 73: ...es the switching status of the valve solenoid coil The diagram below shows the position of the LEDs for the manual override actuations 1 LED for pilot sole noid coil 12 2 LED for pilot sole noid coil...

Page 74: ...valve Table 4 7 Assignment of the LEDs to the appropriate manual overrides LED Switching position of the valve sole noid coil Meaning yellow out Basic position logical 0 no signal yellow alight Switch...

Page 75: ...Diagnosis and error treatment 5 1 Festo P BE MIDI MAXI 03 EN en 0209f Chapter 5...

Page 76: ...type 03 5 7 5 3 1 Loosening the electrical connections 5 7 5 3 2 Loosening the pneumatic connections 5 8 5 3 3 Dismantling valve terminal type 03 wall fitting 5 9 5 3 4 Dismantling valve terminal typ...

Page 77: ...type 03 with CPX ter minals can be found in the CPX system manual Instructions on connecting the electric components of valve terminals type 03 with multipin connection can be found in the relevant in...

Page 78: ...way valve single solenoid MT2H 5 2 4 0 Cover plate IAP 03 4 0 Pressure regulator plate ILR 03 4 0 Double solenoid sub base VIGI 03 4 0 supports control of two solenoid coils per valve location Thrott...

Page 79: ...2 way valve single solenoid MTH 5 2 7 0 Cover plate IAP 03 7 0 Pressure regulator plate ILR 03 7 0 Double solenoid sub base VIGI 03 7 0 supports control of two solenoid coils per valve location Thrott...

Page 80: ...rning Before carrying out installation and maintenance work switch off the following the compressed air supply the load voltage supply pin 2 You can thereby avoid uncontrolled movements of loose tubin...

Page 81: ...from the hat rail mount ing surface 5 3 1 Loosening the electrical connections Connecting variants Procedure Valve terminal with CPX ter minal 1 Mark all electrical connecting cables 2 Loosen and remo...

Page 82: ...nnec tions are loosened it may perform sudden unexpected movements thereby causing injury to anybody standing nearby Switch off the compressed air supply before disconnect ing the pneumatic tubing on...

Page 83: ...ening screws as shown in the following table CPA variants Fastening Valve terminal type 03 with modular electrical periphery type 03 04B Two screws on both the left and right hand end plates Valve ter...

Page 84: ...screw of the hat rail clamping unit on the left and right hand end plates see diagram Make sure that the clamping element lies parallel to the hat rail 2 Remove the valve terminal from the hat rail 1...

Page 85: ...hreads will be damaged The specified torques must be observed The modules must not be offset IP 65 Connecting surfaces must be clean avoid leakage and contact faults Observe also the installation inst...

Page 86: ...t by a new one Do not use TRI for cleaning but petroleum spirit or par affin In this way you can ensure that the large surface mounted silencer functions correctly and that the valves operate correctl...

Page 87: ...rts control of one solenoid coil per valve location Fit only single solenoid valves onto these sub bases Valves with two solenoid coils 5 2 way double solenoid valve or 5 3 way mid position valve may...

Page 88: ...5 Diagnosis and error treatment 5 14 Festo P BE MIDI MAXI 03 EN en 0209f 1 Through bolt max 0 6 Nm 2 Cover plate 3 Throttle plate 4 Pressure regula tor plate 1 2 3 4 Fig 5 3 Fitting midi valves...

Page 89: ...BE MIDI MAXI 03 EN en 0209f 1 Identification la bels 2 Valve 3 Seal 4 Pressure regula tor plate 5 Cover plate 6 Throttle plate 7 Pre pressed label support for re moval 8 M4 self cutting screw max 1 5...

Page 90: ...s the pressure of the work air of the mounted valve on one side or in the form of supply pressure regulation on both sides Midi pressure regulator plate Maxi pressure regulator plate Table 5 5 Pressur...

Page 91: ...low of the actuator exhaust The flow of air is not regulated by bypassing the throttle The flow conditions in the plate have an effect however on the maximum flow Midi throttle plate Maxi throttle pla...

Page 92: ...left to right 1 the node or CPX pneumatic interface 2 the midi sub bases 3 the pressure supply adapter 4 the maxi sub bases 5 the end plate If the valve terminal is fitted only with maxi sub bases a p...

Page 93: ...ncer 1 82 84 3 5 3 5 12 14 1 1 12 14 1 1 1 1 Pressure supply in both directions of flow Fig 5 5 Midi additional pressure supply Maxi additional pressure supply for ducted exhaust air with large surfac...

Page 94: ...er 1 2 12 14 1 3 5 82 84 3 5 12 14 1 1 2 1 midi side 2 maxi side Fig 5 7 Midi maxi adapter with additional pressure supply Midi supply of different pressure zones for ducted exhaust air with large sur...

Page 95: ...1 see diagram Isolating discs can only be placed in the sub bases The pressure for the zones is supplied with the following modules Additional pressure supply Pressure supply adapter right hand end pl...

Page 96: ...the relevant pneumatic module The pneumatic modules are now held together only by the electrical plug connectors 5 Pull the pneumatic modules carefully and without tilting away from the electric plug...

Page 97: ...only the intended pneumatic modules of suitable sizes as shown in the following diagram 1 2 3 4 5 1 CPX pneumatic interface 2 Type 03 04B field bus node 3 Type 03 multipin node 4 All fastening screws...

Page 98: ...build up of pressure If necessary use the end plate for a separate supply of auxiliary pilot air see Commissioning Supply only compressed air to modules with regulator end plate The regulator functio...

Page 99: ...The right hand end plate is available in various sizes and de signs Midi with common line connections for supplying compressed air to the pneumatic modules and integrated regulator for the adapted au...

Page 100: ...maxi with common line connections for supplying compressed air to the pneumatic modules without integrated regula tor Fig 5 12 Right hand end plate with connections without common line connections for...

Page 101: ...electrical periphery type 03 04B The left hand end plate is connected conductively with the other components by means of ready fitted spring contacts multipin valve terminal See Earthing the right han...

Page 102: ...the end plates of valve terminals with modular electrical periph ery type 03 04B 1 2 3 4 5 6 1 Left hand end plate 2 Seal 3 Contact for earth cable 4 Pre fitted earth cable 5 Right hand end plate 6 A...

Page 103: ...BE MIDI MAXI 03 EN en 0209f 1 2 3 4 5 6 1 Left hand end plate 2 Pre fitted earth cable 3 Seal 4 Right hand end plate 5 Contact for earth cable 6 Fastening screws max 1 Nm Fig 5 15 End plate fitting f...

Page 104: ...5 Diagnosis and error treatment 5 30 Festo P BE MIDI MAXI 03 EN en 0209f...

Page 105: ...Technical appendix A 1 Festo P BE MIDI MAXI 03 EN en 0209f Appendix A...

Page 106: ...A Technical appendix A 2 Festo P BE MIDI MAXI 03 EN en 0209f Contents A Technical appendix A 1 A 1 Technical specifications pneumatics A 3 A 2 Index A 9...

Page 107: ...s node Input output modules End plate right Pressure supply MIDI 18 mm NW 4 0 36 mm NW 4 0 45 mm 45 mm 36 mm 27 mm 36 mm MAXI 25 mm 50 mm 45 mm 45 mm 36 mm 36 mm 36 mm Weights End plate without connec...

Page 108: ...r DIN IEC 68 EN 60068 part 2 6 with wall fitting Severity class 2 with hat rail fitting Severity class 1 tested as per DIN IEC 68 EN 60068 part 2 27 with wall fitting Severity class 2 with hat rail fi...

Page 109: ...rnal auxiliary pilot air P1 P12 14 4 8 bar NW 4 0 P1 0 9 8 bar P12 14 4 6 bar Manual override operation of valves Single solenoid Doble solenoid Mid position MIDI locking non locking locking MAXI lock...

Page 110: ...ctuated not actuated 500 500 500 500 300 300 200 500 500 500 500 300 200 300 Standard rated flow of the MAXI valves l min 1 2 1 4 2 3 4 5 5 2 single solenoid actuated not actuated 5 2 double solenoid...

Page 111: ...t as per EN 60204 1 IEC 204 with a PELV power unit Protected Extra Low Voltage Voltages operation 24 V DC tolerance 15 10 Switch on current consumption per solenoid coil at 24 V with LEDs total with m...

Page 112: ...A Technical appendix A 8 Festo P BE MIDI MAXI 03 EN en 0209f...

Page 113: ...3 13 Auxiliary pilot air 3 12 branched internally 3 12 B Blowing out 5 13 C Calculating the weight 2 6 Cleaning 5 13 Combination possibilities 5 3 5 5 Common tubing 3 11 Compressed air requirements 3...

Page 114: ...15 4 16 End plate separate 5 25 end plate integrated 1 9 Exhaust additional 3 14 central 3 11 Extending the valve terminal 5 18 5 22 F Fastening eyes 2 7 Fitting onto a hat rail 2 4 Flat seal 5 22 Flo...

Page 115: ...1 6 protection against unauthorized use 4 14 N node AS i bus 1 6 multipin 1 6 Non return valve 3 11 O Operating element 1 6 Operating status 3 15 4 16 Overview of valves 5 3 5 5 P Pictograms XI Press...

Page 116: ...8 Self cutting screw 5 15 Service VI Slow start up pressurization 4 16 Start up pressurization 4 13 slow 4 13 5 24 Sub base 5 3 5 5 T Target group VI Testing the valves 4 7 Text markings XI the opera...

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