background image

1 Relubrication opening of the ball

screw

2 Cover strip

3 Relubrication openings of the

guide

4 Cover

5 Screws

6 Clamping element

Fig. 15 Lubricating the ball screw and guide

1. Calculate load comparison factor f

v

 with the help of the formula for combined

loads 

è

 9 Technical data: mechanical.

Fig. 16 Lubrication interval

2. Read off lubrication interval S

int

 

è

 Fig.16.

The lubrication interval S

int

 is dependent on the load acting on the product.

Load factors:

Dusty and dirty environment

Nominal stroke 

>

 2000 mm or 

<

 300 mm

Travel profile 

Z

 triangular operation (frequent acceleration and braking)

Ambient temperature 

>

 + 40 °C

Age of the product 

>

 3 years

If one of these factors applies, halve the lubrication interval S

int

.

If several factors apply at the same time, reduce the lubrication interval S

int

 by

three-quarters.

3. Lubricate the guide and ball screw at all relubrication openings 

è

 Fig.15.

Accessories and permitted lubricants 

è

 3.1 Not included in the delivery.

Amount of lubricant at each relubrication opening:

Size

70

80

120

150

Amount of lubricant

Ball screw

[g]

2

2.5

3

15

Guide

[g]

0.4

0.8

2.0

3.4

Tab. 7 Amount of lubricant

7.1

Cleaning and maintenance

Clean the spindle axis with a soft cloth as required. Cleaning agents include
all non-abrasive media.

8

Malfunctions

8.1

Fault clearance

Malfunction

Possible cause

Remedy

Coupling distance incorrect

Observe the permissible coup-
ling spacings

è

 www.festo.com/sp.

Install the axis so it is free of
tension; maintain evenness of
the bearing surface

è

 5.1 Mechanical installation.

Change arrangement of the
tool/payload.

Align the spindle axis so that it
is exactly parallel to the second
spindle axis.

Tensions

Change the travel speed

Controller is incorrectly set

Changing the parameters

Squeaking noises, vibrations or
the axis is not running
smoothly.

Insufficient lubrication at guide. Lubricate the spindle axis

è

 7 Maintenance.

Malfunction

Possible cause

Remedy

Guide defective

Squeaking noises, vibrations or
the axis is not running
smoothly.

Guide or cover strip reversal
devices worn

Send spindle axis to Festo or
contact the local Festo service.

Coupling spins.

Check the assembly of the
motor mounting kit

è

 www.festo.com/sp.

Load levels are too high.

Reduce load mass/torques.

Slide does not move.

Retaining screws on tool are
too long.

Observe the maximum screw-in
depth 

è

 Mounting attachments

The reversing backlash is too
large 

è

 7 Maintenance

The idling torque increases.

Wear

Return spindle axis to Festo for
repair 

è

 8.2 Repair.

Slide travels over end position.

Proximity sensors do not oper-
ate

Check proximity sensor, con-
nections and controller.

Cover strip has waves.

Retension cover strip

è

 7 Maintenance

Aluminium wear on spindle
axis.

Wear on belt reversal device.

Replace the belt reversal device

è

www.festo.com/spareparts.

Tab. 8 Fault clearance

8.2

Repair

Remove motor cables and mounting components.

If repairs are required:

Send the spindle axis to the Festo repair service.

Information about spare parts and accessories

è

 www.festo.com/spareparts.

8.3

Disposal

Dispose of the packaging and the axis at the end of its useful life through environ-
mentally friendly recycling in accordance with applicable specifications.

9

Technical data: mechanical

Size

1)

70

80

120

150

Spindle pitch

10

10

20

10

25

40

Design

Electromechanical axis with ball screw

Guide

Recirculating ball bearing guide

Mounting position

Any

Max. feed force F

v

[N]

650

1600

3400

6400

Max. no-load driving torque

2)

[Nm]

0.45

0.75

2.25

6.5

Maximum speed

[1/min]

3000

3600

3000

Max. speed

[m/s]

0.5

1

0.6

1.5

2

Max. acceleration

[m/s

2

]

15

Repetition accuracy

[mm]

± 0.02

Reversing backlash (new)

[mm]

<

 0.01

Reversing backlash (limit
value)

è

 7 Maintenance

Feed constant

[mm/U]

10

20

10

25

40

Ambient temperature

[°C]

–10 … +60

Degree of protection

IP40

2nd degree of surface torque

l

y

[mm

4

]

165 x -
10

3

310 x 10

3

1.24 x 10

6

4.70 x-
 10

6

l

z

[mm

4

]

472 x -
10

3

977 x 10

3

3.80 x 10

6

11.81 -
x 10

6

Max. radial force on drive
shaft

[N]

220

250

500

4000

Maximum permissible forces on the slide

F

y

[N]

1500

2500

5500

5500

F

z

[N]

1850

3050

6890

11000

Maximum permissible torques on the slide

M

x

[Nm]

16

36

104

167

M

y

 = M

z

[Nm]

132

228

680

1150

Determination of the load compensation factor for com-
bined loads: 

Information on materials

Contains paint-wetting impairment substances

Materials

Cover, profile, slide

Anodised aluminium

Summary of Contents for ELGA-BS-KF-120

Page 1: ...rts Documents and literature è www festo com sp 3 Product range overview 3 1 Not included in the delivery Designation Part number type Pressure grease gun with needle pointed nozzle 647958 LUB 1 è www festo com spareparts Blast pipe axial outlet port 647959 LUB 1 TR I è www festo com spareparts Blast pipe radial outlet port 647960 LUB 1 TR L è www festo com spareparts Roller bearing grease LUB KC1...

Page 2: ...ces for mounting components Danger of screws being pulled out if the spindle axis is only mounted to the cov ers and the torque load around the longitudinal axis is too great If there is high loading mount the spindle axis on the profile with additional mounting components 1 Select mounting components è www festo com catalogue 2 Mount the mounting components outside the positioning range avoid col...

Page 3: ... exceeded Take the travel speed moveable load and mounting position into account Use the Festo PositioningDrives design software to configure the spindle axis è www festo com Block shaped acceleration profiles without jerk limitation cause high peaks in the drive force that can lead to an overloading of the drive Due to overshooting effects positions outside of the permissible range may also occur...

Page 4: ...indle axis to Festo or contact the local Festo service Coupling spins Check the assembly of the motor mounting kit è www festo com sp Load levels are too high Reduce load mass torques Slide does not move Retaining screws on tool are too long Observe the maximum screw in depth è Mounting attachments The reversing backlash is too large è 7 Maintenance The idling torque increases Wear Return spindle ...

Page 5: ...ical data mechanic size 70 150 10 Characteristic curves Force Fy Fz and support spacing L at a max sag of 0 5 mm Fig 17 Support clearance Fig 18 Force distribution ELGA BS KF 70 ELGA BS KF 80 ELGA BS KF 120 ELGA BS KF 150 Fig 19 ELGA BS KF 70 ELGA BS KF 80 ELGA BS KF 120 ELGA BS KF 150 Fig 20 Speed v as a function of working stroke l ELGA BS KF 70 10P Fig 21 ELGA BS KF 80 10P ELGA BS KF 80 20P Fig...

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