Festo 8079862 Operating Instructions Manual Download Page 1

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Festo Didactic
696684 en
09/2019

8079862

Filtration Learning System

MPS PA
Stations

Operating instructions

Summary of Contents for 8079862

Page 1: ...Festo Didactic 696684 en 09 2019 8079862 Filtration Learning System MPS PA Stations Operating instructions...

Page 2: ...ffenders will be held liable for damages All rights reserved in particular the right to file patent utility model and registered design applications For the sake of readability throughout these operat...

Page 3: ...eral data_______________________________________________________________________ 17 6 2 Pin allocation table _________________________________________________________________ 18 6 2 1 Digital terminal...

Page 4: ...______________________________________________________________________________ 39 9 1 Function as individual station _________________________________________________________ 39 9 2 Operation as a dow...

Page 5: ...______________________________ 56 11 7 1 Capacitive proximity sensor______________________________________________________ 56 11 7 2 Float switch lateral installation__________________________________...

Page 6: ...Filtration Learning System 6 Festo Didactic 696684...

Page 7: ...boratory or the classroom The laboratory or classroom must be secured so that operating voltage and compressed air supply cannot be activated by any unauthorized persons for example with A key switch...

Page 8: ...at will result in fatal or severe personal injury if not avoided Danger of crushing Never reach into the system while in operation WARNING indicates a potentially hazardous situation which may result...

Page 9: ...Observe the user documentation in particular all safety instructions Non observance may result in severe personal injury or damage to property Warning of electric shock Warning of laser radiation Warn...

Page 10: ...ired if they are used incorrectly The Festo Didactic learning system has been developed and produced exclusively for education and training in the field of automation technology The training company a...

Page 11: ...2 Obligations of the operating company The operator undertakes only to allow those persons to work with the Festo Didactic components and systems who Are familiar with the basic regulations regarding...

Page 12: ...life and limb of the user or third parties may be endangered and the machine or other property may be damaged during their use Festo Didactic systems and components must only be used for their intend...

Page 13: ...he device is operated for training purposes Wear your personal protective equipment safety goggles safety shoes when working on the circuits 5 2 Mechanical system Switch off the power supply Switch of...

Page 14: ...power Switch off the power supply before working on the circuit Please note that electrical energy may be stored in individual components Information on this issue is available in the datasheets and...

Page 15: ...disconnecting connecting cables never pull the cable Hazard free operation of the device is no longer possible in the case of Visible damage Malfunction Incorrect storage Incorrect transport Switch of...

Page 16: ...ssed air may damage your hearing Reduce noise by using pneumatic mufflers or wear hearing protection if noise cannot be avoided All of the exhaust ports of the components included in the equipment set...

Page 17: ...ssure 0 2 bar Voltage 0 10 V Working range of the pressure system 0 2 bar Measuring range of the pressure sensor 0 10 bar Signal of the sensor of the pressure system Voltage 0 10 V Electrical connecti...

Page 18: ...14 18 Brown yellow I6 SG8_BG9 Micro switch for sensor box butterfly valve AF3 closed Reed switch for the gate valve SM2 opened 15 19 White gray I7 KF10 Overflow alarm of the relay contact collection e...

Page 19: ...2 2 7 Blue UE3 3 15 White yellow UE4 4 14 Brown green IE1 5 5 Gray IE2 6 4 Yellow IE3 7 13 White gray IE4 8 12 Red blue UA1 YCS MM1 Analog output 0 10V MM1 proportional pressure regulator 0 2 bar exha...

Page 20: ...light START 1 White Q1 PF2 Indicator light RESET 2 Brown Q2 PF3 Indicator light function Q1 3 Green Q3 PF4 Indicator light function Q2 4 Yellow Q4 Q4 Communication output Q4 station ready for process...

Page 21: ...pallet jack or forklift The crate must be secured against tipping over and falling Report transport damage without delay to the freight forwarder and Festo Didactic 7 2 Unpacking Carefully remove the...

Page 22: ...ncl 24 V DC power supply control panel and communication panels 1x I O data cable with SysLink plugs to IEEE 488 crossed order no 167106 and accessories Trolley order no 541139 EasyPort USB 19 order n...

Page 23: ...fly valve From there it can then be pumped to the downstream station with a pump or back into the waste water tank During this rinsing process the filter is first completely filled with liquid and the...

Page 24: ...Gate valve with pneumatic linear drive and position feedback signals 6 691306 1 690603 Butterfly valve with pneumatic actuator and sensor box 5 1 691233 3 way ball valve with pneumatic actuator 11 1...

Page 25: ...cutters 7658 1 4 Pipe section of 15 mm x 800 mm 2 5 L plug connector 170701 14 6 Push in bracket 90 690590 2 7 Hand lever valve 170703 1 8 Tubing D MPS PA B SCHL 15 1100 1 9 4 mm safety laboratory cab...

Page 26: ...he pressure is detected by a pressure sensor BP1 and converted into an electrical signal Figure 4 Pressure control system Filter FL1 proportional pressure regulator VC1 and pressure sensor BP1 PCE tas...

Page 27: ...re regulator is exhausted via outlet 3 Figure 6 Circuit symbol for proportional pressure regulator 8 5 Pressure sensor with analog and switching signal The sensor converts pneumatic pressure values re...

Page 28: ...rong circulation effect With it the rotational flow around the stirring axis is low The mixing is therefore carried out mainly through the vertical circulation Figure 8 Stirrer Figure 9 Motor controll...

Page 29: ...ith a digital output at the I O terminal XD1 The pumps must not be operated dry To connect the pumps please refer to the electrical circuit diagram 8 8 3 way ball valve unit 1 3 4 5 2 A 3 way ball val...

Page 30: ...ns for a pipe diameter of DN50 Figure 12 Gate valve unit and butterfly valve similar to figure The process valves are actuated in opposite directions via a changeover relay In the initial position the...

Page 31: ...itive proximity sensors 8 10 1 Capacitive proximity sensors Two capacitive proximity switches are mounted on a profile rail at the side of the reactor tank for monitoring the water level with holding...

Page 32: ...the pumps The pumps are switched off Figure 14 Level monitoring with float switch lateral installation 8 11 Compressed air supply As a service unit a filter control valve with pressure gauge and switc...

Page 33: ...ally analog terminal UA1 By repositioning the jumper from analog to digital the actuator pump heater etc can also be controlled digitally I O terminal output A0 0 4 Analog terminal SysLink analog anal...

Page 34: ...12 2 Mounting frame The mounting frame 1 of the MPS PA station consists of a single line ER frame for the connection board 2 and a 19 frame 3 for 19 mounting plates The connection board is plugged int...

Page 35: ...puts and outputs placed on safety sockets in combination with the 19 control panel 19 frame Example setup for the Reactor Station Switch off the device and unplug the connection for power supply befor...

Page 36: ...n 2x analog outputs 2x U I 16 bit resolution The support system of the EduTrainer Universal size 1 W x H 305 x 300 mm can be placed on a table or in an MPS PA station The 19 module with 2x SysLink con...

Page 37: ...the controller for example an S7 1512C using a network cable 6 m Figure 19 Control console with operator unit TP700 Comfort 8 15 EasyPort and FluidLab PA closed loop V5 In addition to control via PLC...

Page 38: ...nected directly to the computer In addition several users can access the learning scenario one after the other 8 17 Trolley 700 The trolley makes an MPS PA Station a compact and mobile unit The statio...

Page 39: ...ration station can be combined with the individual stations of Mixing Reactor and Bottling to form a single system Various variants are possible Upstream PA stations Mixing Station Reactor Station Bot...

Page 40: ...ctuated Process water tank not full upper limit switch not actuated 10 2 2 Station with downstream station Water in the waste water tank max 6 l min lower limit switch actuated Process water tank not...

Page 41: ...STOP function switches the actuators off at any time 10 4 3 Automatic operation rinsing process 1 Starting the system 2 The butterfly valve closes the gate valve opens and the 3W ball valve is set to...

Page 42: ...station must be reported as busy so that liquid from an upstream station is not pumped into the tank At the same time the STOP function is active at all times which switches off all actuators Figure 2...

Page 43: ...em Festo Didactic 696684 43 11 Commissioning The stations of the MPS PAs are generally Fully assembled Individually adjusted and ready for use Pre commissioned Tested Figure 24 Flow chart for commissi...

Page 44: ...tch off the power supply and pull out the mains plug 2 Check the piping and tubing connection of the components for correct seating 3 Close the exhaust valve 4 Switch off the compressed air supply 5 F...

Page 45: ...e T plug connector for 6 mm tubing Figure 25 On off valve with filter regulator 3 Connect the quick coupling socket to the quick coupling plug of the service unit 4 Check the display of the pressure g...

Page 46: ...nnection Connect your PC or operator unit with a network cable to the PLC controller not shown or check the connection Figure 26 Cable connection MPS PA Station EduTrainer Universal without power supp...

Page 47: ...ot shown or check the connection Check Connect the power supply cable in the control console The operating device is supplied via the SysLink terminal and only switches on when the PLC EduTrainer is c...

Page 48: ...Universal with Siemens S7 1500 CPU1512C Programming software Siemens STEP7 version 14 SP1 or higher 1 Connect the PC and PLC with the network cable 2 Switch on the power supply 3 Switch on the compres...

Page 49: ...ve select the corresponding sub project of the station tpBottling 5 Load the project into the operator unit Help can be found at Getting started 11 5 5 Starting the sequence 1 Check the power supply a...

Page 50: ...ther the PLC is in operation and the program is loaded Main menu If all components are in operation the main menu appears on the control console Figure 29 Main menu screen 1 First select the language...

Page 51: ...ream PA station or the rinsing process see chapter 10 4 Sequence Figure 30 Automatic operating screen Filter 1 During the rinsing process In the next screen select a recipe The metered quantities stor...

Page 52: ...m i e the number and the filling time are displayed 5 During the rinsing process In Conf controller check the control parameters 6 Press the Start button to start the recipe see chapter 10 4 Sequence...

Page 53: ...in operation while actuator gray is not in operation Figure 34 Operating screen for manual operation 5 All actuators can be actuated on the screen For actuators with an analog value specification a ne...

Page 54: ...or directly Figure 36 Operator screen for controller configuration 5 With the Load default values switch you reset the control system to specified standard values 6 Use the Back button to return to th...

Page 55: ...f port 3 of the EasyPort and analog terminal XD3 5 of the station with analog I O data cable 7 or check the connection Connect EasyPort for power supply and power supply unit with laboratory cables 7...

Page 56: ...ckets are mounted Electrical connection of the capacitive proximity sensor is established Power supply unit switched on Procedure 1 Mount the proximity sensors with the mounting bracket so that they d...

Page 57: ...pply unit switched on Procedure 1 The float switch with cable is led from the inside through the upper left opening in the tank and screwed from the outside The float must be mounted to swivel upward...

Page 58: ...cloth or brush The lenses on the optical sensors the fiber optics and the reflectors The active surface of the proximity sensor The entire station Note Always use water of drinking water quality If t...

Page 59: ...The following table shows errors that can be simulated using the electrical components or that can occur due to incorrect operation Location Error Disturbance variable Danger potential What is the eff...

Page 60: ...spection of I O check 12 5 Error due to parameterization The following table shows errors that can be influenced by incorrect setting of parameters or can occur as a result of incorrect operation Loca...

Page 61: ...es of the technical documentation for the Festo Didactic components and systems are available at the following website www ip festo didactic com 14 Disposal Electronic waste contains reusable material...

Page 62: ...1512C _______________________________________ 36 Figure 19 Control console with operator unit TP700 Comfort _______________________________ 37 Figure 20 EasyPort 19 USB________________________________...

Page 63: ...Filtration Learning System Festo Didactic 696684 63...

Page 64: ...Festo Didactic SE Rechbergstra e 3 73770 Denkendorf Germany 49 711 3467 0 www festo didactic com 49 711 34754 88500 did festo com...

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