Festo 03-B Electronic Manual Download Page 1

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Electronics
Manual

Valve terminal with
field bus connection
module for
DeviceNet
Typ IDN-03-8A

Manual

193 644 GB
0003NH

Valve terminal type 03/04-B

Summary of Contents for 03-B

Page 1: ...Electronics Manual Valve terminal with field bus connection module for DeviceNet Typ IDN 03 8A Manual 193 644 GB 0003NH Valve terminal type 03 04 B...

Page 2: ......

Page 3: ...GB E Festo AG Co D 73726 Esslingen Federal Republic of Germany 2000 Internet http www festo com E Mail service_international festo com The copying distribution and utilization of this document as well...

Page 4: ...Contents and general safety instructions II Festo P BE VIDN 03 8A GB 0003NH...

Page 5: ...nents 2 3 2 1 1 Internal earthing of the end plate 2 4 2 1 2 Hat rail clamping unit type 03 2 6 2 2 Fitting the valve terminal onto a wall types 03 and 04B 2 7 2 3 Fitting onto a hat rail type 03 2 9...

Page 6: ...and error treatment 5 1 5 1 Summary of diagnostic possibilities 5 3 5 1 1 Diagnosis by means of LEDs 5 4 5 1 2 Normal operating status 5 5 5 1 3 Error display of the module network status LED 5 5 5 1...

Page 7: ...and 3 type 04B can be used Special adapter plates are required for connecting ISO valves Please use the valve terminal only as follows as designated in faultless technical condition without unauthoriz...

Page 8: ...is directed exclusively at technicians who are trained in control and automation technology and who have experience in installing commissioning and diagnosing pro grammable logic controllers PLC and...

Page 9: ...s of danger instructions Warning This means that serious injury to persons or damage to property can occur if these instructions are not observed Caution This means that injury to persons or damage to...

Page 10: ...endations tips and references to other sources of information Accessories Details about necessary or useful accessories for the Festo product Environment Information on the environmental friendly use...

Page 11: ...D manifold Type 03 Pneumatic manifold for two valves Type 04 B Manifold sub base incl solenoid intermediate plate MUH for 1 4 8 or 12 valves Manifold for two single solenoid valves Manifold for two do...

Page 12: ...N 03 8A GB 0003NH Representing the valve terminal in this manual Please note For most drawings in this manual we have used a simpli fied representation of valve terminal type 03 with three pneumatic m...

Page 13: ...Festo man uals for the complete documentation on the modular valve terminal Festo designation Title product P BE MIDI MAXI 03 Pneumatics manual Valve terminal type 03 MIDI MAXI valves P BE VIISO 04 B...

Page 14: ...Contents and general safety instructions XII Festo P BE VIDN 03 8A GB 0003NH...

Page 15: ...System summary 1 1 Festo P BE VIDN 03 8A GB 0003NH Chapter 1...

Page 16: ...1 System summary 1 2 Festo P BE VIDN 03 8A GB 0003NH Contents 1 System summary 1 1 1 1 Summary of the valve terminal 1 3 1 2 Description of the components 1 5 1 3 Method of operation 1 9...

Page 17: ...ximum 8 valve solenoid coils can be controlled 1 Field bus connec tion module 2 Pneumatic com ponents here type 03 maxi mum 8 valve coils 1 2 Fig 1 1 Layout of a valve terminal with field bus connecti...

Page 18: ...type VIGP 04 FB 8A D for manifold sub bases as per ISO 5599 2 in sizes 1 2 and 3 manifold sub bases for solenoid intermediate plates with hole pattern as per ISO 5588 2 fitted with single solenoid pne...

Page 19: ...IDI modules type 03 1 2 3 4 5 1 Yellow LEDs for each valve solenoid coil 2 Manual override for each valve sole noid coil 3 Valve location inscription field identification labels 4 End plate with commo...

Page 20: ...valve solenoid coil 3 Manual override for each valve sole noid coil either locking or with spring return 4 Valve location inscription field identification labels 5 Unused valve location with cover pl...

Page 21: ...w LEDs for pilot solenoid 14 2 Yellow LEDs for pilot solenoid 12 3 1 Manual override for pilot solenoid 14 spring return 2 Manual override for pilot solenoid 12 spring return 4 Valve location inscript...

Page 22: ...1 System summary 1 8 Festo P BE VIDN 03 8A GB 0003NH Please note For connecting ISO modules type 04 B special adapter plates of type VIGP 04 FB 8A D are required for the field bus connection module...

Page 23: ...ation of a valve terminal The field bus connection module performs the following It connects the valve terminal to the appropriate field bus and to the operating voltage It carries out the system sett...

Page 24: ...s are supplied with compressed air via the common channels on the pneumatic end plate or via special air supply modules The exhaust air and pilot exhaust are also vented via these channels or special...

Page 25: ...Fitting 2 1 Festo P BE VIDN 03 8A GB 0003NH Chapter 2...

Page 26: ...nts 2 Fitting 2 1 2 1 Fitting the modules and components 2 3 2 1 1 Internal earthing of the end plate 2 4 2 1 2 Hat rail clamping unit type 03 2 6 2 2 Fitting the valve terminal onto a wall types 03 a...

Page 27: ...onents ordered at a later date Please note Treat all modules and components of the valve terminal with great care Pay attention in particular to the follow ing S Screw connectors must not be distorted...

Page 28: ...he case of type 03 also for the hat rail clamping unit The right hand end plate of the ISO valve terminals is con nected conductively to the manifold sub base by means of screw connectors and pre fitt...

Page 29: ...e contacts on the pneumatic modules see following diagram Please note Instructions on earthing the complete valve terminal can be found in the Chapter Installation The diagram below shows how the end...

Page 30: ...field bus connection module as shown in the following diagram Please observe the following Before fitting The surfaces to which the rubber feet are to be glued must be clean clean with spirit The fla...

Page 31: ...ases adapter plate and right hand end plate per pneumatic module incl mani fold sub base solenoid intermediate plate and valve ISO size 1 3 0 kg 1 2 kg ISO size 2 3 2 kg 1 6 kg ISO size 3 4 1 kg 2 4 k...

Page 32: ...hand end plate Type 04 B With two M6 screws on the left hand side of the housing With three M6 screws ISO sizes 1 and 2 or M8 ISO size 3 on the adapter plate and on the right hand end plate If necess...

Page 33: ...ted at an angle or if it is subjected to vibra tion use additional fastenings to prevent the hat rail clamping unit from slipping and protect it from unintentional loosening opening with the retaining...

Page 34: ...mounting surface at least every 100 mm 5 Hang the terminal onto the hat rail Fasten the terminal on both sides against tilting or slipping with the hat rail clamping unit see following diagram 6 If t...

Page 35: ...Installation 3 1 Festo P BE VIDN 03 8A GB 0003NH Chapter 3...

Page 36: ...and the field bus baud rate 3 5 3 3 Connecting the valve terminal 3 9 3 3 1 Connecting cable 3 9 3 3 2 Preparing the connecting cable 3 10 3 4 Selecting the power unit 3 12 3 4 1 Ascertaining the curr...

Page 37: ...tage supply for the valves You will thereby avoid uncontrolled movements of loose tubing undesired movements of the connected actuators undefined switching states of the electronic components Caution...

Page 38: ...display elements The following connecting and display elements can be found on the field bus connection module for DeviceNet 1 2 3 4 1 Earth ground connection 2 Module network status LED 3 Load volta...

Page 39: ...for selecting the node address Open the cover as follows S If necessary disconnect the field bus and operating volt age cables S Unscrew and remove both Philips screws in the cover S Carefully lift up...

Page 40: ...ddress selector switches indicates the units or tens figure of the node address set 1 2 1 Address selector switch for the UNITS figure 2 Address selector switch for the TENS figure Fig 3 3 Address sel...

Page 41: ...e supply for the valves 2 Assign an unused node address to the valve terminal 3 Use a screwdriver to set the arrow of the relevant address selector switch to the units or tens figure of the desired no...

Page 42: ...ents next to the address selector switches These switch elements are num bered 1 and 2 The position ON is marked Set the field bus baud rate of the valve terminal so that it is the same as the setting...

Page 43: ...t type of cable to use S Take into account here the distance and the baud rate selected Select the appropriate cable diameter Notice the voltage drop in the supply cable for the bus interface and in t...

Page 44: ...h 3 3 2 Preparing the connecting cable The connections of the field bus interface and of the load voltage connection have been designed as plugs The pin assignments of the field bus interface and of t...

Page 45: ...2 3 4 Fig 3 6 Preparing the connecting cable 2 Open the strain relief at the rear of the housing Then pass the cable through the strain relief and the plug housing 3 Remove 5 mm of the insulation fro...

Page 46: ...tra low voltage PELV Switch power packs are permitted if they guarantee reliable isola tion in accordance with EN 60950 VDE 0805 By using PELV power units protection against electric shock protection...

Page 47: ...unit and the valve terminal S The following applies as orientation values for your valve terminal Cross sectional area of cable Distance 1 5 mm2 2 5 mm2 8 m 14 m at Vo 24 V S If necessary ascertain t...

Page 48: ...r to the relevant technical specifications for their current consumption Current consumption of bus interface and logic Field bus connection module 0 200 A Current consumption of load voltage supply C...

Page 49: ...th maximum 6 A With the aid of this external fuse you can avoid functional damage to the valve terminal in the event of a short circuit The following components on the valve terminal are supplied sepa...

Page 50: ...off the pres sure Recommendation Connect the load voltage for the valves pin 2 via EMERG ENCY STOP S Check the 24 V operating voltage for the outputs while your system is operating Make sure that the...

Page 51: ...ections make sure that the housing of the valve terminal and the earth con nection at pin 4 have the same potential and that there are no equalizing currents You will thereby avoid faults due to elect...

Page 52: ...24 V AC 230 V 1 2 3 4 5 3 1 Earth connection on the side of the housing 2 Earth connection pin 4 designed for 12 A 3 Potential equalization 4 Load voltage can be switched off sep arately 5 External 6...

Page 53: ...s bus that the bus interface is supplied with voltage via the field bus plug The bus is connected by means of a branch line with a 5 pin M12 socket with PG 9 screw connector You can order this from Fe...

Page 54: ...ion 3 20 Festo P BE VIDN 03 8A GB 0003NH 1 2 3 4 5 6 7 8 1 Field bus 2 Power supply 3 Screening 4 T adapter 5 Branch line 6 Bus 7 Valve driver 8 Microprocessor Fig 3 11 Layout and connection of the bu...

Page 55: ...power unit approximately in the centre of the bus The following tolerance of the bus interface supply applies to Festo valve terminals Vmax 30 0 V Vmin 11 5 V Pin assignment of field bus interface Co...

Page 56: ...dule PE 2 Internal screening connection in the valve terminal 1 resistor 1M 2 capacitor 220 nF 1 2 1 2 Pin Description 1 Screening shield CAN_SHLD 2 24 V DC bus interface logic CAN_V 3 0 V bus interfa...

Page 57: ...connections for the SLC scanner and for the SF 60 valve terminals integrated SLC scanner SLC scanner Valve terminal with field bus connection module for DeviceNet SLC scanner from Allen Bradley Red Wh...

Page 58: ...adapter If you are not using a T Adapter you must fit the terminating resistor in the field bus socket To do this crimp the wires of the resistor together with those of the field bus cable be tween t...

Page 59: ...Commissioning 4 1 Festo P BE VIDN 03 8A GB 0003NH Chapter 4...

Page 60: ...ist 4 3 4 1 2 Address assignment of the valve terminal 4 4 4 1 3 Address assignment after extension conversion 4 7 4 1 4 Switching on the power supply 4 9 4 2 Commissioning on the DeviceNet 4 10 4 2 1...

Page 61: ...h voltage via the field bus cable 4 1 1 Compiling the configuration list Before commissioning or programming you must compile a configuration list of all the connected field bus slaves On the basis of...

Page 62: ...ailable is too low an active output will be represented as inactive in the input data Further information can be found in Appendix A The table below specifies the number of output addresses assigned p...

Page 63: ...der without gaps Counting begins on the field bus connection mod ule from left to right If two addresses are assigned for one valve location the following assignment applies pilot solenoid 14 occupies...

Page 64: ...olenoid coils of a valve ter minal of type 03 Bit 6 and bit 7 are not used in this example and are reserved for later extensions 6 7 1 2 3 0 1 2 3 5 4 1 Single solenoid manifold 2 Double solenoid mani...

Page 65: ...fitted on the valve terminal can also be changed Caution If extensions or conversions to the valve terminal are made at a later stage the input output addresses may be shifted This applies in the fol...

Page 66: ...previous diagram is extended with a single solenoid manifold with 2 single sole noid valves 1 1 2 3 6 0 1 2 3 5 4 7 4 1 Single solenoid manifold 2 Double solenoid manifold 3 Sequence of address assign...

Page 67: ...this configuration comparison that the specifications on the configuration are complete and correct the field bus slaves are supplied with power in order that they can be recognized when the ACTUAL c...

Page 68: ...file The address of a network slave is assigned in ascending order Addresses may only be assigned once The input and output addresses can be assigned inde pendently of each other Please note Assign th...

Page 69: ...y EDS electronic data sheets You can extend the EDS library in one of the following ways by installing an EDS file by entering the slave characteristics manually Installing an EDS file A CD ROM is sup...

Page 70: ...an EDS file and an ICO or BMP file can be found in the manual or in the helps for your configur ation program Entering the slave characteristics manually When an EDS file is installed the following in...

Page 71: ...om the slave list and added to the network 2 Assign the slave to a scanner A network can contain sev eral scanners The slaves must be assigned to a scanner 3 Determine the I O parameters of the slave...

Page 72: ...ve to the project network RSNetWorx for DeviceNet contains an EDS assistant which you can use for installing the EDS file When the EDS file has been installed the valve terminal is entered in the Hard...

Page 73: ...0003NH Assigning a slave to a scanner A double click on the desired scanner in the network opens a dialogue field with which you can assign the slave to the scanner 1 1 Switch button for assigning the...

Page 74: ...gue field Edit I O parameters The following applies to valve terminal type VIDN 03 8A communication type Polled or Change of state strobed data cannot be used the number of I O bytes to be transmitted...

Page 75: ...4 Commissioning 4 17 Festo P BE VIDN 03 8A GB 0003NH Fig 4 7 Address assignment example 6 0 1 2 3 5 4 7 O 1 1 0 O 1 1 1 O 1 1 2 O 1 1 3 O 1 1 4 O 1 1 5 O 1 1 6 O 1 1 7 Fig 4 8 Example of addressing...

Page 76: ...g 4 18 Festo P BE VIDN 03 8A GB 0003NH Loading the configuration into the scanner Finally load the configuration data into the scanner Further information on this can be found in the documentation for...

Page 77: ...Diagnosis and error treatment 5 1 Festo P BE VIDN 03 8A GB 0003NH Chapter 5...

Page 78: ...possibilities 5 3 5 1 1 Diagnosis by means of LEDs 5 4 5 1 2 Normal operating status 5 5 5 1 3 Error display of the module network status LED 5 5 5 1 4 LED for status display of the valve solenoid coi...

Page 79: ...module network status is a two coloured LED This lights up or flashes either green or red or green and red simultaneously orange depending on the operating status of the valve terminal It indicates th...

Page 80: ...us LED The LED on the field bus connection module indicates the operating status of the valve terminal 1 Module network status LED 1 Fig 5 1 Module network status LED LED test When the communication m...

Page 81: ...nternal logic S Check set baud rate S Check physical connection to bus and terminating resistor Flashes green The valve terminal is ready for data exchange and is online on the bus However there is no...

Page 82: ...status or the station number of the valve terminal has been as signed twice S Bad physical bus connection check connection S Bus has many faults rectify faults check screening S Power supply to bus is...

Page 83: ...valve solenoid coil 1 1 Yellow LED per pilot solenoid 12 14 LED Switch position of valve solenoid coil Meaning Yellow out Basic position Logical 0 no signal Yellow alight switch position or basic posi...

Page 84: ...rminal 1 2 2 Yellow LED for pilot solenoid 14 3 Yellow LED for pilot solenoid 12 LED Switching status of valve solenoid coil Meaning Yellow OUT Basic position Logical 0 no signal Yellow ON basic posit...

Page 85: ...the valve terminal All valves are switched on off cyclically None of the programmed interlockings or conditions for further switching will be taken into consideraton The valve terminal provides the f...

Page 86: ...f the address selector switches and the DIL switch elements 5 Set address 99 and set DIL switches 1 and 2 to OFF 6 Switch on the power supples for the bus interface and the internal logic as well as t...

Page 87: ...11 Festo P BE VIDN 03 8A GB 0003NH Stopping the test routine 1 Switch off the power supplies for the bus interface and the internal logic 2 Set the address selector switch and DIL switch elements 1 a...

Page 88: ...when time out has expired Valves are reset immediately Please note If all the outputs are reset after a PLC stop a field bus in terruption or a field bus fault you must observe the fol lowing pneumati...

Page 89: ...iceNet slaves Special error messages are not displayed Diagnosis by means of the user program You can evaluate the Device Failure table by means of the user program The Device Failure table is divided...

Page 90: ...5 Diagnosis and error treatment 5 14 Festo P BE VIDN 03 8A GB 0003NH...

Page 91: ...Technical Appendix A 1 Festo P BE VIDN 03 8A GB 0003NH Appendix A...

Page 92: ...t specifications for the valve terminal A 7 A 2 1 Identity object class code 01 0x01 A 11 A 2 2 Router object class code 02 0x02 A 13 A 2 3 DeviceNet object class code 03 0x03 A 13 A 2 4 Assembly obje...

Page 93: ...e supply connection Power is supplied to the valves via a 4 pin M12 socket with a PG 7 or PG 9 screw connector You can order these from Festo Design Type Part no PG 7 straight PG 9 straight PG 7 angle...

Page 94: ...RKT5 614 6F RS50 RKT5 614 9F 1 5 F 3 0 F 6 0 F 9 0 F Turck RSM 572 M RKC 4 5T S630 x m Length in metres The branch line can be connected to the bus via a T adapter T tap The following T taps are offe...

Page 95: ...Ltd 1090 Brevik Place Mississauga Ontario Canada L4W 3Y5 United Kingdom Aero Motive U K Ltd 9 Rassau Industrial Estate Ebbw Vale Gwent NP3 5SD Germany H F Vogel GmbH Tullastra e 9 75196 Remchingen Lu...

Page 96: ...SS9 5LS Deutschland Hans Turck Gmbh Co KG Witzlebenstra e 7 D 45472 M lheim an der Ruhr Philips Niederlande PMA Nederland Gebouw TQIII 4 Postbus 80025 NL 5600 JZ Eindhoven Deutschland Philips Industri...

Page 97: ...pe IDN 03 8A is operated like a slave on the DeviceNet network As a DeviceNet slave the valve terminal operates according to the Predefined master slave connection set as Group 2 server and supports t...

Page 98: ...Output VALVE MANIFOLD 0 1 2 0 1 2 I O Assembly Solenoid Channels General Purpose Discrete Inputs Fig A 4 Overview DeviceNet Object Classes The following DeviceNet object classes can be used Object typ...

Page 99: ...ior in the following manner Object classes Effect on behavior Identity Supports the reset service Message Router No affect DeviceNet Configures port attributes Assembly Defines I O data format Connect...

Page 100: ...llowing listed interfaces Object Classes Interface s Identity Message router Message router Explicit Messaging Connection Instance DeviceNet Message router Assembly Message router or I O connection Co...

Page 101: ...2 Identity Object Instance 1 Attributes Attribute Access Name Type Value 1 Get Vendor UINT 0x1A 2 Get Product type UINT 0x1B 3 Get Product code UINT 0x11EB 4 Get Revision STRUCT OF Major revision UINT...

Page 102: ...d 0 not owned 1 owned allocated bit 1 reserved 0 bit 2 configured 0 bit 3 reserved 0 bit 4 7 vendor specific 0 bit 8 minor cfg fault 0 no fault 1 minor fault bit 9 minor dev fault 0 no fault 1 minor d...

Page 103: ...A 2 3 DeviceNet object class code 03 0x03 Class Attributes Attribute Access Name Type Value 1 Get Revision UINT 2 Instance 1 attributes Attribute Access Name Type Value 1 Get MACID UINT Rotary switch...

Page 104: ...No Yes Release master slave 3 Bus off interrupt BOI will be triggered if the bus off state occurs The following values are used Bus off interrupt BOI Action 0 Hold chip in OFF state default 1 If poss...

Page 105: ...lass Attributes Attribute Access Name Type Value 1 Get Revision UINT 2 Instance 4 attribute 3 The table below shows the I O assembly data attribute for mat for the input data As the valve terminal wit...

Page 106: ...a which contain several pneumatic out puts In stance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 34 0 Pneum output 7 Pneum output 6 Pneum output 5 Pneum output 4 Pneum output 3 Pneum output 2...

Page 107: ...pports one explicit message connection a polled I O message connection COS cyclic message connection There are three instances of the connection object in the de vice Instance 1 is assigned to the exp...

Page 108: ...4 Get Production connection ID UINT see under 2 5 Get Consumed connection ID UINT see under 2 6 Get Initial comm char UINT 0x21 7 Get Production size UINT 07 8 Get Consumed size UINT 07 9 Get Set Expe...

Page 109: ...et Initial comm char UINT 0x1 7 Get Production size UINT 1 8 Get Consumed size UINT 1 9 Get Set Expected packet rate UINT 12 Get Set Timeout action UINT see under 3 13 Get Prod path length UINT 6 14 G...

Page 110: ...10 No Yes Set_Attribute_Single Instance 4 Attributes Change of State Cyclic con nection Acknowledged Attribute Access Name Type Value 1 Get State UINT siehe unter 1 2 Get Instance Type UINT 1 I O Mess...

Page 111: ...x04 Assembly Log Seg Instance UINT 0x24 Instance Number UINT 0x04 Solenoid Status Log Seg Attribute UINT 0x30 Attribute Number UINT 0x03 15 Get Cons Path Length UINT 6 16 Get Consumed Path STRUCT of L...

Page 112: ...tion Unacknowledged Attribute Access Name Type Value 1 Get State UINT siehe unter 1 2 Get Instance Type UINT 1 I O Message 3 Get Transport Class Trigger UINT 0x0 or 0x10 4 Get Production Connection ID...

Page 113: ...INT 0x04 Assembly Log Seg Instance UINT 0x24 Instance Number UINT 0x04 Solenoid Status Log Seg Attribute UINT 0x30 Attribute Number UINT 0x03 15 Get Cons Path Length UINT 0 16 Get Consumed Path STRUCT...

Page 114: ...configuring 3 established 4 timed out 2 Connection ID s Connection 1 Produced Connection ID 10xxxxxx011 Connection 1 Consumed Connection ID 10xxxxxx100 Connection 2 Produced Connection ID 01111xxxxxx...

Page 115: ...path at 2 8 Hz 1 g acceleration at 8 25 Hz 0 35 mm path at 25 57 Hz 5 g acceleration at 57 150 Hz 1 g acceleration at 150 200 Hz 30 g at 11 ms duration Protection against electric shock protection ag...

Page 116: ...fail ure 24 V DC 25 18 V 30 V DC 4 Vpp 50 mA min 5 ms Load voltage for valves Pin 2 load voltage connection Rated value protected against incorrect polarity Tolerance Residual ripple Current consumpt...

Page 117: ...ssion type Serial asynchronous half duplex Protocol Allen Bradley DeviceNet Baud rate 125 500 kBaud Cable type depends on cable length and field bus baud rate set See controller manual Technical speci...

Page 118: ...A Technical Appendix A 28 Festo P BE VIDN 03 8A GB 0003NH...

Page 119: ...tch 3 6 Addressing 4 4 4 5 C Connecting cables 3 11 Connections ISO modules 1 7 MAXI modules 1 6 MIDI modules 1 5 1 6 1 7 Current calculation 3 14 fuses 3 16 D Designated use V E Earthing components 2...

Page 120: ...l 2 6 2 9 I Important user instructions VII N Node address 3 5 S Service VI Setting the node address 3 5 Switching status valves 5 9 T Target group VI Technical specifications A 20 Terminating resisto...

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