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OPERATION AND

MAINTENANCE MANUAL

Hydraulic body frame repair kit

Art. 0054/10

ORIGINAL INSTRUCTIONS

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Summary of Contents for 0054/10

Page 1: ...OPERATION AND MAINTENANCE MANUAL Hydraulic body frame repair kit Art 0054 10 ORIGINAL INSTRUCTIONS f e r v i c o m ...

Page 2: ...of the necessary information and instruction and should be provided with adequate training regarding safety in pertaining to a The conditions of use of the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine s conformity to the specifications and technical instructions described in the Manual on the date of issuance and listed her...

Page 3: ...nd Pictograms 7 3 2 Safety devices 7 4 TECHNICAL SPECIFICATIONS 8 5 IMPROPER USE AND CONTRAINDICATIONS 8 6 TRANSPORTING LIFTING AND MOVING 9 7 USING THE HYDRAULIC BODY FRAME REPAIR KIT 9 7 1 Commissioning 10 7 2 Pressure Release 11 8 MAINTENANCE 11 9 TROUBLESHOOTING 13 10 WAREHOUSE STORAGE 13 11 DECOMMISSIONING 13 12 REPLACEMENT PARTS 14 12 1 General 14 12 2 Hydraulic cylinder 15 12 3 Pump 16 f e ...

Page 4: ...st be properly trained that they are aware of all the information and instructions in this manual and are aware of the potential risks of operating the pump The manufacturer waives any and all responsibility for damage to people and or things caused by non observance of the instructions in this manual Users will be held fully responsible for any changes made to the trolley and the manufacturer wil...

Page 5: ... for which it was designed in particular regarding the magnitude of the load to be lifted In other words do not load the pump beyond its capacity If you use the pump to lift a vehicle lock the wheels of the vehicle with the parking brake Always use a safety support such as a tripod to support the load in case you need to work under the load It is recommended that users of this publication for main...

Page 6: ... range of 20 50 C The working environment must also be sufficiently well lit to ensure maximum operational safety at least 200 lux are recommended Other types of use or the extension of use beyond that envisaged does not correspond to the designation attributed by the manufacturer and therefore the latter cannot accept any responsibility for any damage resulting therefrom Figure 1 General view 1 H...

Page 7: ...n it is in good conditions of efficiency and conservation is applied to a flat hard and durable surface The maximum nominal capacity must never be exceeded 3 2 Safety devices The flexible tube that carries the high pressure hydraulic oil is connected by an external hose and protected by a metal connector which is adapted to prevent excessive bending at the connection points Figure 3 Hose protector...

Page 8: ... radio active materials fragile and or crumbly Leaving the hydraulic body frame repair kit unattended while under pressure Allowing untrained personnel to use the pump Using the hydraulic body frame repair kit if you are not mentally and physically capable of doing so Using the hydraulic body frame repair kit without due care Using the hydraulic body frame repair kit other than for its intended us...

Page 9: ...e with wheels which are useful for moving the kit Hold the case by the upper handle and pull it along with the case behind you Figure 4 Moving the case 7 USING THE HYDRAULIC BODY FRAME REPAIR KIT Avoid Crushing Body Parts There is a risk of crushing body parts while lifting heavy loads resulting from mishandling Workers must be equipped with standard safety equipment such as gloves and crush resis...

Page 10: ...opriate cap and eventually fill the tank up to the optimum level 4 Install the operating lever by inserting it in its special housing and turning it clockwise to lock it F i g ure 6 Installing the lever 5 Remove the protective cap from the hydraulic hose and connect it to a cylinder or a lifting accessory 6 Make sure that the vent valve is closed by turning the control knob clockwise Figure 7 7 To...

Page 11: ... of the pump if there are any damaged or missing parts 2 Check the clear visibility and legibility of labels the identification label on the pump must be perfectly visible and legible It is necessary to keep it clean and ask for a replacement if it becomes illegible 3 Verify the absence of hydraulic oil leaks there can be no measurable accidental loss in the hydraulic circuit except for slight moi...

Page 12: ...move any air bubbles in the hydraulic system of the pump which could reduce its efficiency follow these instructions Turn the knob anti clockwise then unscrew the oil filler cap using a screwdriver Pump repeatedly to release the air Replace the cap and use a screwdriver to tighten Check that the pump functions properly If you still have problems repeat the procedure or if necessary contact the Ser...

Page 13: ...pump is weak Low oil level Add hydraulic oil The oil leaks from the tank Tank overflow Remove the excess oil 10 WAREHOUSE STORAGE In the event that the machine should be stored and unused for some time proceed as follows Release all pressure from inside the pump Keep the vent valve slightly unscrewed Keep the pump indoors and free from moisture 11 DECOMMISSIONING If the pump is to be scrapped its ...

Page 14: ...t No Description 0054 10 01 Mould case 0054 10 06 Wedge head 0054 10 02 Extension cord 0054 10 07 V shaped head 0054 10 03 Base plate 0054 10 08 Male connector 0054 10 04 Piston base 0054 10 09 Knurled saddle piston 0054 10 05 Piston foot 0054 10 10 Rubber saddle PUMP WEDGE PISTON f e r v i c o m ...

Page 15: ...9 Nut 0054 10 R02 Elastic ring 0054 10 R10 Spring 0054 10 R03 Piston 0054 10 R11 Screw 0054 10 R04 Elastic ring 0054 10 R12 Protective cap 0054 10 R05 Plain bearing 0054 10 R13 Ring 0054 10 R06 Nylon Washer 0054 10 R14 Cylinder 0054 10 R07 Gasket 0054 10 R15 Screw 0054 10 R08 Elastic ring 0054 ARF Quick release female connector ARF f e r v i c o m ...

Page 16: ...MACHINES AND ACCESSORIES Page 16 of 17 12 3 Pump ARM f e r v i c o m ...

Page 17: ...ing ring 0054 10 P32 O Ring 0054 10 P09 Vent valve 0054 10 P33 Nylon ring 0054 10 P10 Screw 0054 10 P34 Piston 0054 10 P11 O Ring 0054 10 P35 Pin 0054 10 P12 Pump foot 0054 10 P36 Sealing ring 0054 10 P13 Sphere 0054 10 P37 Pin 0054 10 P14 O Ring 0054 10 P38 Lever housing 0054 10 P15 Maximum valve 0054 10 P39 Lever 0054 10 P16 Hydraulic hose 0054 10 P40 Lever handle 0054 10 P19 Sphere 0054 10 P41 ...

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