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Ferroli SYS 10-23, Installation, Maintenance And User Instructions

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Ferroli SYS 10-23 Installation, Maintenance And User Instructions Download Page 36

Phone numbers:

Installer

Service Engineer

BECAUSE  OF  OUR  CONSTANT  ENDEAVOUR  FOR  IMPROVEMENT  DETAILS  
MAY  VARY   SLIGHTLY  FROM  THOSE  QUOTED IN THESE INSTRUCTIONS.

Lichfi eld Road, Branston Industrial Estate, Burton Upon Trent, Staffordshire DE14 3HD

Tel. 08707 282 885 - Fax 08707 282 886

ALL SPECIFICATIONS SUBJECT TO CHANGE

Please note

 - to avoid incurring unnecessary expense, in the event of a boiler shut down, check 

this in not caused by lack of electricity supply, gas supply or low water pressure before calling our 

Customer Service Helpline.

Should you require help with any diffi culties

call our Technical Service Helpline on

08707 282 885

Summary of Contents for SYS 10-23

Page 1: ...cod 3544570 0 10 2003 Wall Hung Gas Fired System Boiler for Central Heating INSTALLATION MAINTENANCE AND USER INSTRUCTIONS SYS 10 23...

Page 2: ...e appliance it should be deactivated Do not attempt to repair the appliance Contact professionally qualified personnel only The products must only be repaired replaced by professionally qualified pers...

Page 3: ...ater connections 9 2 4 Gas connection 11 2 5 Electrical connections 11 2 6 Flue connections 14 3 Service and maintenance 20 3 1 Settings 20 3 2 Commissioning 21 3 3 Maintenance 22 3 4 Remplacement of...

Page 4: ...uarantees high heat exchange efficiency in all operating conditions and an atmospheric burner featuring electronic ignition with ionisation flame control The boiler is completely sealed from the surro...

Page 5: ...ond attempt the burners still fail to ignite consult the paragraph Troubleshooting If there is a power failure while the boiler is in operation the burners automatically go out and re ignite when the...

Page 6: ...external connection and cock The filling pressure when the system is cold as read on the boiler water pressure gauge must be around 1 0 bar at least 0 5 bar If the pressure drops during operation to a...

Page 7: ...OT WATER SYSTEMS B S 6798 INSTALLATION OF GAS FIRED HOT WATER BOILERS B S 6891 GAS INSTALLATIONS B S 7671 IEE WIRING REGULATIONS B S 4814 SPECIFICATION FOR EXPANSION VESSELS B S 5482 INSTALLATION OF L...

Page 8: ...ribed in the fig 3 Fasten the wall bracket to the wall using an antitheft nut on the right side and a standard nut M8 on the left side Mount the boiler on the wall bracket and fix using an antitheft n...

Page 9: ...ential between the outlet and the inlet of the boiler should not exceed 20 C Do not use the water pipes as the earth for electrical appliances Before installation carefully clean all the pipes in the...

Page 10: ...alue lower than the minimum described above the User must restore the initial value using the filling loop For correct boiler operation the pressure when hot must be around 1 5 2 bar Once the operatio...

Page 11: ...as prescribed by the safety standards in force Have professionally qualified personnel check the efficiency and the rating of the earth system The manufacturer is not liable for any damage caused by t...

Page 12: ...8a 8b SYS S Plan Pipe layout Wiring diagram SYS FERROLI BOILER D H W Zone Valve A A V C H Zone Valve Automatic bypass mimimum flow of 6l min 7 6 5 4 3 2 1 SYS 10 23 Junction Box N E L Terminal 7 SWITC...

Page 13: ...0 23 Junction Box N L 1 2 3 4 5 6 7 8 9 10 PROGRAMMER NEUTRAL LIVE CH ON DHW ON DHW OFF BLUE WHITE GREY ORANGE Room Thermostat Cylinder Thermostat N E L 240 Vac fused at 3 amps Honeywell V4073H mid po...

Page 14: ...ns This is a type C sealed and forced draught appliance and as such the air inlet and flue gas outlet must be connected to one of the exhaust intake systems indicated below Using the tables and the me...

Page 15: ...8 60 100 telescopic Connection using concentric flue For side outlet or roof outlet concentric air flue gas pipe can be connected directly to the top of the boiler or a special back flue outlet kit is...

Page 16: ...o measure remembering that the outside part of the pipes must protrude from the wall by between 10 and 60 mm Eliminate any burrs from the cut 5 Connect the pipes to the boiler placing the gasketscorre...

Page 17: ...calculation must be performed before installation 1 For each component Tables 7 8 9 list a pressure drop in equivalent air metres depending on the position of installation of the component itself air...

Page 18: ...h split end 80 1 1 1 2 1 2 2 2 1 5 2 5 1 5 2 5 7 Reduction 2 4 3 Air Flue Vertical Horizontal Vertical Horizontal 12 Condensate flue outlet A c c e s s o r i e s 8 0 A c c e s s o r i e s 8 0 Spigot a...

Page 19: ...on the same wall Vertically from a terminal on the same wall From an opening in the car port e g door window into the dwelling Above ground roof or balcony level 300mm 300mm 300mm 200mm 75mm 200mm 15...

Page 20: ...graph setting the values indicated in technical data table for the type of gas used 3 Change the position of Jumper 02 on the electronic board ref corresponding paragraph 4 Apply the adhesive label in...

Page 21: ...in the immediate vicinity of the boiler Igniting the boiler Open the gas isolation valve upstream of the boiler Vent the air in the pipe upstream from the gas valve Close any switches or insert any p...

Page 22: ...chnical data table in Chap 4 Shut down Close the gas isolation valve upstream of the boiler and disconnect the appliance from the mains power supply For extended periods of inactivity during the winte...

Page 23: ...g all the ignition phases and operation of the thermostats gas valve and circulation pump After these checks ensure that there are no gas leaks Analysis of combustion Two test points are installed ins...

Page 24: ...or both the central heating or domestic hot water circuits of the boiler only The cold water mains inlet is isolated at the inlet cock The D H W is drained by opening a hot tap The C H flow and return...

Page 25: ...to the new gas valve and replace in reverse order Air pressure switch fig 20 Isolate electricity Remove outer case two screws bottom rear corners Open room sealed department Remove the two screw A fix...

Page 26: ...te gas and electricity supplies Remove outer case two screws bottom rear corners Remove room sealed cover Disconnect fan electrical leads A and note positions Disconnect air pressure tubes from air pr...

Page 27: ...cloth or other absorbent material over the rear of the control panel to catch any drops of water that may fall when the pump head is removed Using a 4mm allen wrench undo the four allen screws in the...

Page 28: ...28 SYS 10 23 1 2 3 4 CHARACTERISTICS AND TECHNICAL SPECIFICATIONS 4 1 Dimensions and fittings fig 25 Key 1 Central Heating flow 2 Gas supply 3 Central Heating return...

Page 29: ...ner 26 Combustion chamber insulation 27 Copper heat exchanger 28 Flue collector from heat exchanger 29 Internal flue exit 32 Central heating pump 36 Automatic air vent valve 43 Air pressure switch 44...

Page 30: ...let 10 Central heating flow 11 Central heating return 14 Safety valve 16 Fan 20 Burner assembly 29 Internal flue exit 32 Central heating pump 43 Air pressure switch 44 Gas valve 49 Safety overheat the...

Page 31: ...ntral heating operating temperature C 90 Index of protection IP X4D Power supply Power supply voltage frequency V Hz 230 50 Max Power Absorbed W 125 Central heating system fittings inches 3 4 System f...

Page 32: ...positions A Boiler pressure drop Discharge head available to system fig 29 0 1 2 3 4 5 6 7 0 500 1 000 1 500 2 000 Q l h H m H2O A 3 2 1 fig 28 kW kcal h X 1000 mbar 18 19 20 21 22 23 5 10 15 20 25 3...

Page 33: ...33 SYS 10 23 4 6 Internal electrical diagrams fig 30a...

Page 34: ...34 SYS 10 23 fig 30b...

Page 35: ......

Page 36: ...t Staffordshire DE14 3HD Tel 08707 282 885 Fax 08707 282 886 ALL SPECIFICATIONS SUBJECT TO CHANGE Please note to avoid incurring unnecessary expense in the event of a boiler shut down check this in no...

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