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MAINTENANCE

IMPORTANT.  MAKE SURE THE UNIT IS NOT ELECTRICALLY POWERED BEFORE CARRYING OUT ANY CLEANING OR 

MAINTENANCE OPERATION. ALL ORDINARY AND EXTRAORDINARY MAINTENANCE OPERATIONS MUST BE CARRIED 

OUT BY SPECIALIZED AND AUTHORIZED PERSONNEL, IN ORDER TO ENSURE COMPLIANCE WITH THE CURRENT SA

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FETY REGULATIONS.

NB .:

 always make sure that the power supply lines (of the unit and of the integrative electrical heaters) are disconnected at the 

start before carrying out any maintenance operation.

This section is extremely important for efficient operation of the unit during the years. A few operations carried out periodically can 

avoid the need to call specialized personnel. The operations to be carried out do not require particular technical knowledge and 

consist of simple checks of the components of the unit.

Contact an authorized service centre if maintenance is required.

Structure

To prevent noise and strange vibrations to rise make sure that the various steel parts are well fastened together and that the in

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spection panels are properly fixed to the unit.

In case of oxidation, treat with paints, suitable to avoid or reduce the problem, the parts of the unit affected.

Hydraulic plant

Visually check that the hydraulic plant is leaks free and is pressurized. Verify there is no air in the circuit (acting on the air vents). 

Verify that the filters in the plant are clean. 

Electrical plant

Verify that the power supply cable that connects the unit to the distribution panel is not affected by cuts, cracks or alterations that 

could compromise the insulation. Contact an authorized service center if maintenance is required. After a first period of time from 

the first start up and at every stop or seasonal start up carefully check that each electrical connection is well fixed.

Fans

Verify that the fans are well fixed to the protective grilles and to the structure of the unit. Check any unbalance of the fans pointed 

out by anomalous vibrations and noise.

Finned coil

Accidental contact with the exchanger fins can cause small cuts. Use protective gloves to carry out the operations described 

below. The exchangers must be able to ensure the maximum heat exchange, therefore their surfaces must always be clear of 

any dirt and dust that can present on them due to the action of the fans. Using a brush, remove all the impurities present on the 

surface of the coil. Clean the aluminium surface of the coil with a compressed air jet, making sure to aim the jet with the direction 

of the fins so as to avoid damages. If the aluminium fins has been damaged, “comb” the coil with a special tool until the damage 

is completely eliminated.

Finned coil condensate drainage

Verify that, during the defrosting cycles that take place in heating mode, the drainage of the water from the finned pack occurs 

properly and that the drainage fitting on the unit basement is not clogged. If the flow is not correct, with low outdoor temperature, 

a layer of ice could be generated on the unit basement and the operating of the unit could be compromised.

Maintenance

Summary of Contents for RXA 11.1

Page 1: ...OUTDOOR INSTALLATION INSTALLATION AND OPERATION MANUAL R E F R I G E R A N T G A S E C O FRIEND L Y FERROLI adheres to EUROVENT certification programme The products appear in the directory of certifie...

Page 2: ...f experiences and of particular research stu dies and has been made with top quality materials and advanced technologies The CE mark guarantees that the products satisfy all the applicable European Di...

Page 3: ...EATING performances 14 Plant side hydraulic performances 15 Operating limits 18 Electrical data 19 Noise levels 20 Weights 21 Overall dimensions 22 Minimum operating area 22 CONNECTIONS 23 Hydraulic c...

Page 4: ...n If the unit requires fixing contact only specialized service centers recognized by the manufacturer and use original spare parts The unit must be installed outdoor and connected to a hydronic coolin...

Page 5: ...circuit contained in a compartment protected from the air flow to simplify the maintenance operations is equipped with rotary or scroll compressor according to the model mounted on damper supports bra...

Page 6: ...and moisture residuals that could be present in the circuit high and low pressure switches in order to assure the compressor to operate inside the permitted limits 4 way reverse cycle valve 6 to allow...

Page 7: ...and pump operating hours recording serial communication through Modbus protocol remote stand by remote cooling heating general alarm digital output Versions Each model can be supplied in three differe...

Page 8: ...k allows to reduce the number of compres sor starts and to guarantee a more stable flow temperature Tank and modulating pump Allows the circulation of the water on the plant side with the possibility...

Page 9: ...al interface on RS485 It allows to communicate with the unit controller and to view the operating conditions of the unit through Modbus communication protocol The RS485 serial line ensures the signal...

Page 10: ...tional speed 900 900 900 900 900 900 rpm Total installed power 0 15 0 15 0 21 0 21 0 42 0 42 kW Plant side hydraulic circuit Expansion vessel volume VP 10 10 10 10 10 10 l Expansion vessel volume VA 5...

Page 11: ...ops plant side 18 24 35 45 48 43 kPa Heating A2W45 source air in 2 C d b 1 C w b plant water in 40 C out 45 C Heating capacity 5 60 6 50 8 21 9 61 12 7 15 1 kW Power input 2 19 2 68 3 33 3 94 4 97 6 1...

Page 12: ...5 45 6 74 kW EER 3 07 2 92 2 94 2 90 3 05 2 91 Water flow rate plant side 1266 1467 1855 2164 2868 3400 l h Pressure drops plant side 22 28 41 52 56 51 kPa Heating A7W35 source air in 7 C d b 6 C w b...

Page 13: ...e graphs allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions The reference nominal condition is...

Page 14: ...allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions The reference nominal condition is A7W35 sou...

Page 15: ...options Pressure drops to be added unit with option Integrative electrical heaters Standard in the flow The graphs are referred to units operating with water at the temperature of 10 C density 1000 kg...

Page 16: ...it with option Storing and pumping module Standard pump or Tank and standard pump Available static head unit with option Storing and pumping module High head pump or Tank and high head pump The graphs...

Page 17: ...PERFORMANCES Available static head unit with option Storing and pumping module Modulating pump or Tank and modulating pump The graphs are referred to units operating with water at the temperature of...

Page 18: ...0 45 25 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 COOLING Inlet air temperature d b C Outlet temperature plant side C 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 25 20 15 10 5 0 5 10 15 20 25 30 35 40 4...

Page 19: ...30 1 50 230 1 50 230 1 50 230 1 50 V ph Hz F L A Maximum total current input 0 8 0 8 0 8 0 8 1 3 1 3 A F L I Maximum total power input 0 15 0 15 0 15 0 15 0 25 0 25 kW Standard pump option Power suppl...

Page 20: ...81 72 57 46 41 11 1 77 4 75 3 73 6 69 9 66 4 62 2 56 5 49 0 81 72 57 46 41 14 1 79 5 77 4 75 7 72 0 68 5 64 3 58 6 51 1 83 74 59 48 43 17 1 79 5 77 4 75 7 72 0 68 5 64 3 58 6 51 1 83 74 59 48 43 Refer...

Page 21: ...6 6 13 13 kg High head pump 8 8 13 13 14 14 kg Modulating pump 6 6 7 7 7 7 kg Tank and standard pump 37 37 52 52 67 67 kg Tank and high head pump 39 39 59 59 68 68 kg Tank and modulating pump 37 37 53...

Page 22: ...Standard in the flow Frame 1 Frame 2 Frame 3 Modulating pump Standard pump High head pump Modulating pump Standard pump High head pump 1 1 M 1 M 1 M 1 M 1 M 1 M 1 M 2 1 M 1 M 1 M 1 M 1 M 1 M 1 M 3 1 M...

Page 23: ...nsidering that according to the gly col quantity added the performances of the unit have to be corrected 3 Keep the unit electrically powered during the whole win ter The plate heat exchanger is prote...

Page 24: ...e electrical heaters must be connected to a single phase power supply if the unit power supply is single phase or to a three phase power supply if the unit power supply is three phase Upstream protect...

Page 25: ...to avoid damages to the unit Prevent the unit or parts of it from falling down Storing The units must be stored in a dry place repaired from sun rain sand or wind Do not stack the units Maximum temper...

Page 26: ...390 7 V Calculate the average line voltage value average V1 2 V2 3 V3 1 3 390 397 395 3 394 V Calculate the percentage unbalance value Vmax Vaverage x 100 7 394 x 100 1 78 2 Turning on Turn on the mai...

Page 27: ...ed on the unit To each button are associated a direct function indicated on the button itself and activated pressing the button an associated function indicated on the front of the instrument at the c...

Page 28: ...ns Amber Active load Safety time in progress Pump Amber Active load Safety time in progress Display Normally are shown the setting temperature that is the water inlet temperature in tenths of Celsius...

Page 29: ...set point heating COOL Display real set point cooling Hr CP01 Display compressor operating hours PU01 Display pump operating hours Programming Press ESC SET buttons at the same time combined function...

Page 30: ...ger antifreeze heater relay 2 A resistive 250 Vac RAG RE1 Tank antifreeze heater Integrative heater 1st step DO5 P Pump 500mA 12Vdc voltage output for control of relay K1 4 A resistive 250 Vac AO2 RE2...

Page 31: ...the Alarm digital output is disabled The deactivation of the alarm does not affect the alarm in progress Number of events per hour For some alarms the number of events per hour is recorded if in the...

Page 32: ...larm is bypassed for 120 seconds from the activation of the compressor or of the reverse cycle valve The alarm is disabled during defrosting Er20 Differential pressure switch The alarm is activated if...

Page 33: ...heat exchanger heater When the outdoor air temperature approaches 0 C if the unit is not working the pump is activated in any case to prevent exces sive cooling of the water in the pipes Integrative e...

Page 34: ...must appear in the mes sage Some registers contain more than one piece of information in this case the bits representing the resource value are identified by means of the number of bits used Bit numbe...

Page 35: ...4 N 0 STAND BY enable W 33471 82BF 1 5 N 0 Unit switching on 1 ON 0 OFF W 33471 82BF 1 7 N 0 Alarm Er05 R 33037 810D 1 5 N 0 Alarm Er20 R 33039 810F 1 4 N 0 Alarm Er30 R 33040 8110 1 6 N 0 Alarm Er41...

Page 36: ...ly cable that connects the unit to the distribution panel is not affected by cuts cracks or alterations that could compromise the insulation Contact an authorized service center if maintenance is requ...

Page 37: ...Inhalation Do not administer anything if the person has fainted Take the person outdoors Use oxygen or artificial respiration if necessary Do not administer adrenaline or similar substances Contact wi...

Page 38: ...is informed about the potential risk of the load and knows what to do in case of accident or emergency Before starting transport make sure the load is properly secured and make sure the valve of the...

Page 39: ...39...

Page 40: ...40 Ferroli spa 37047 San Bonifacio Verona Italy Via Ritonda 78 A tel 39 045 6139411 fax 39 045 6100933 www ferroli it Cod 3QE27970...

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