Ferris UltraBelt GD BGF36KAV15 Operator'S Manual Download Page 6

Safety Rules & Information

SERVICE AND MAINTENANCE

To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.

Safe Handling of Gasoline

1. Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the

engine running. Allow the engine to cool before refu-
eling.

4. Never fuel the machine indoors.
5. Never store the machine or fuel container where

there is an open flame, spark, or pilot light such as
near a water heater or other appliance.

6. Never fill containers inside a vehicle or on a truck

bed with a plastic bed liner. Always place containers
on the ground away from your vehicle before filling.

7. Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not possi-
ble, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dis-
penser nozzle.

8. Keep nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is com-
plete. Do not use a nozzle lock-open device.

9. If fuel is spilled on clothing, change clothing immedi-

ately.

10. Never over-fill the fuel tank. Replace gas cap and

tighten securely.

11. Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

12. If fuel is spilled, do not attempt to start the engine

but move the machine away from the area of spillage
and avoid creating any source of ignition until fuel
vapors have dissipated.

13. Replace all fuel tank caps and fuel container caps

securely.

Maintenance and Storage

1. Always observe safe refueling and fuel handling

practices when refueling the unit after transportation
or storage.

2. Always follow the engine manual instructions for stor-

age preparations before storing the unit for both
short and long term periods.

3. Always follow the engine manual instructions for

proper start-up procedures when returning the unit to
service.

4. Never store the machine or fuel container inside

where there is an open flame, such as in a water
heater. Allow unit to cool before storing.

5. Shut off fuel while storing or transporting. Do not

store fuel near flames or drain indoors.

6. Keep all hardware, especially blade attachment bolts,

tight and keep all parts in good working condition.
Replace all worn or damaged decals.

7. Never tamper with safety devices. Check their prop-

er operation regularly.

8. Disengage drives, lower implement, set parking

brake, stop engine and remove key or disconnect
spark plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.

9. Clean grass and debris from cutting units, drives,

mufflers, and engine to prevent fires. Clean up oil or
fuel spillage.

10. Let engine cool before storing and do not store near

flame.

11. Stop and inspect the equipment if you strike an

object. Repair, if necessary, before restarting.

12. Park machine on level ground. Never allow untrained

personnel to service machine.

13. Use jack stands to support components when

required.

14. Carefully release pressure from components with

stored energy.

15. Disconnect battery or remove spark plug wire before

making any repairs. Disconnect the negative termi-
nal first and the positive last. Reconnect positive first
and negative last.

16. Use care when checking blades. Wrap the blade(s)

or wear gloves, and use caution when servicing
them. Only replace blades. Never straighten or weld
them.

17. Keep hands and feet away from moving parts. If

possible, do not make adjustments with the engine
running.

18. Charge batteries in an open well ventilated area,

away from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear pro-
tective clothes and use insulated tools.

19. Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently
check components and replace with manufacturer’s
recommended parts, when necessary.

20. Check brake operation frequently. Adjust and service

as required.

21. Use only factory authorized replacement parts when

making repairs.

22. Always comply with factory specifications on all set-

tings and adjustments.

23. Only authorized service locations should be utilized

for major service and repair requirements.

24. Never attempt to make major repairs on this unit

unless you have been properly trained. Improper
service procedures can result in hazardous opera-
tion, equipment damage and voiding of manufactur-
er’s warranty.

25. Units with hydraulic pumps, hoses, or motors:

WARNING: Hydraulic fluid escaping under pressure
may have sufficient force to penetrate skin and cause
serious injury. If foreign fluid is injected into the skin
it must be surgically removed within a few hours by a
doctor familiar with this form of injury or gangrene
may result. Keep body and hands away from pin
holes or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, and not hands, to
search for leaks. Make sure all hydraulic fluid con-
nections are tight and all hydraulic hoses and lines
are in good condition before applying pressure to the
system. If leaks occur, have the unit serviced imme-
diately by your authorized dealer.

26. WARNING: Stored energy device. Improper release

of springs can result in serious personal injury.
Springs should be removed by an authorized techni-
cian.

27. Models equipped with an engine radiator: WARNING:

Stored energy device. To prevent serious bodily
injury from hot coolant or steam blow-out, never
attempt to remove the radiator cap while the engine
is running. Stop the engine and wait until it is cool.
Even then, use extreme care when removing the
cap.

4

Summary of Contents for UltraBelt GD BGF36KAV15

Page 1: ...8 2004 TP 100 7131 02 UB F Ferris Industries 5375 North Main Street Munnsville NY 13409 800 933 6175 UltraBelt GD Series Belt Drive Walk Behind Mower Beginning S N 5409 above Model Number BGF36KAV15 B...

Page 2: ......

Page 3: ...Deck 18 Steering Lever Adjustment 19 Brake Adjustment 20 Mowing Height Adjustment 20 PTO Clutch Adjustment 21 PTO Drive Belt 22 Gearbox Drive Belt 23 Lawn Care Mowing Information LC 1 NOTE In this man...

Page 4: ...turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the...

Page 5: ...ting your foot on the ground ride on units 6 Do not mow excessively steep slopes 7 Do not use grass catcher on steep slopes 8 Do not mow slopes if you cannot back up them TOWED EQUIPMENT RIDE ON UNITS...

Page 6: ...lean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 12 Park machi...

Page 7: ...r Engine Type Spec Engine Code Serial Number S SA A M M P PL LE E When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model ser...

Page 8: ...have placed several safety labels on the unit to remind you of this important information while you are operating your unit All DANGER WARNING CAUTION and instructional messages on your rider and mowe...

Page 9: ...er is in NEUTRAL Test 3 Engine should SHUT OFF if Operator releases the operator presence handles with PTO engaged Operator releases the operator presence handles with ground speed selector lever in g...

Page 10: ...Operator Presence Handles E Engine Ignition Switch F Throttle Control G Choke H PTO Engagement Switch I Fuel Tank Cap C Clutch Lock Levers These lock levers will disengage the power to the ground dri...

Page 11: ...G Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Pull the knob up to close the choke H PTO Engagement Switch The PTO Engagement Sw...

Page 12: ...ctions and oil recommendations Make sure all nuts bolts screws and pins are in place and tight Fill the fuel tank with fresh fuel Refer to engine manual for fuel recommendations Make sure fuel shut of...

Page 13: ...o keep the front wheels on the ground Traveling Down a Slope A very slow ground speed should always be used when traveling down a slope This can be accomplished by GENTLY moving the ground speed contr...

Page 14: ...damaged WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Gasoline fumes may reach an open flame spark or pilot light su...

Page 15: ...wer for loose hardware Check Engine Oil Level 14 Check Engine Air Filter 14 Change Engine Oil Filter 14 Every 50 Hours Check Mower Drive Belt Tension 22 Check Gearbox Drive Belt Tension 23 Lubricate M...

Page 16: ...ole to catch the oil 4 Using the appropriate tools remove the cap A from the oil drain pipe and drain the engine oil 5 After draining replace the cap and wipe up any spilled oil 6 Place a small pan or...

Page 17: ...es are compatible Ferris Red Grease P N 22285 is recommended automotive type high tempera ture lithium grease may be used when this is not avail able Oil operator presence handle pivots steering lever...

Page 18: ...a drop of oil A balanced blade will remain level 6 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 9 The blade spacers blade washer and bolt must be reinstalled in the ex...

Page 19: ...onnections 5 Safety interlock switch 5 Replace as needed See authorized faulty service dealer 6 Spark plug s faulty fouled 6 Clean and gap or replace or incorrectly gapped See engine manual 7 Water in...

Page 20: ...slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servicing the Mower Blades to spindles Engine stalls easily with 1 Engine speed too slow...

Page 21: ...evers are disengaged see Figure 10 To adjust 1 Remove the hair pin and washer that retains the bar rel nut in the clutch plate see Figure 10 2 Turn the barrel nut up or down the rod and reinstall the...

Page 22: ...justment procedure for other side of machine Mount Blade Caster Height Of Cut Position Spacers Spacers 2 U 1 3 2 1 4 U 2 3 2 1 2 U 1 2 2 3 4 U 2 2 3 U 3 2 3 1 4 L 2 1 3 1 2 L 1 0 3 3 4 L 4 1 4 L 3 0 4...

Page 23: ...e This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop w...

Page 24: ...belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves see Figure 14 4 Tighten the adjustment nut A until a 10lbs 13 5Nm force is required to deflect the belt 1 2...

Page 25: ...anchor pad to the anchor 4 Loosen the idler mount bolt A to remove the ten sion on the belt and then remove the belt from the gearbox input pulley B 5 Completely remove the drive belt and replace wit...

Page 26: ...24...

Page 27: ...orates in the hot afternoon sun LC 1 HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water A method of verifying the amount that yo...

Page 28: ...at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time Th...

Page 29: ...start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes a...

Page 30: ...y cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply...

Page 31: ...terial This material in turn acts as an inexpensive fertilizer for your lawn and garden How to start a healthy compost pile 1 Build a bin using bricks fencing cement blocks etc or pur chase a prefabri...

Page 32: ...e Blades are installed incorrectly Reinstall the blades correctly Stepped Cutting Streaking Streaking Streaking is when thin strips of uncut grass are left behind the mower Streaking is usually caused...

Page 33: ...tly Blades are dull or worn Sharpen or replace the blades Blades are damaged Replace the blades Deck is clogged with grass clippings Clean out the deck Deck shell is damaged Repair or replace the deck...

Page 34: ...llustrations which show the relationship of the parts and how they go together as well as giving the replace ment part numbers and quantities used Important assembly notes and special torque values ar...

Page 35: ...to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such...

Page 36: ...Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com Copyright 2004 Ferris Industries All Rights Reserved Printed in USA UltraBelt GD Series Belt Drive Walk Behind Mower Beginning S N...

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