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Safety Rules & Information

SERVICE AND MAINTENANCE

To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.

Safe Handling of Gasoline

1. Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the

engine running. Allow the engine to cool before refu-
eling.

4. Never fuel the machine indoors.
5. Never store the machine or fuel container where

there is an open flame, spark, or pilot light such as
near a water heater or other appliance.

6. Never fill containers inside a vehicle or on a truck

bed with a plastic bed liner. Always place containers
on the ground away from your vehicle before filling.

7. Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not possi-
ble, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dis-
penser nozzle.

8. Keep nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is com-
plete. Do not use a nozzle lock-open device.

9. If fuel is spilled on clothing, change clothing immedi-

ately.

10. Never over-fill the fuel tank. Replace gas cap and

tighten securely.

11. Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

12. If fuel is spilled, do not attempt to start the engine

but move the machine away from the area of spillage
and avoid creating any source of ignition until fuel
vapors have dissipated.

13. Replace all fuel tank caps and fuel container caps

securely.

Maintenance and Storage

1. Always observe safe refueling and fuel handling

practices when refueling the unit after transportation
or storage.

2. Always follow the engine manual instructions for stor-

age preparations before storing the unit for both
short and long term periods.

3. Always follow the engine manual instructions for

proper start-up procedures when returning the unit to
service.

4. Never store the machine or fuel container inside

where there is an open flame, such as in a water
heater. Allow unit to cool before storing.

5. Shut off fuel while storing or transporting. Do not

store fuel near flames or drain indoors.

6. Keep all hardware, especially blade attachment bolts,

tight and keep all parts in good working condition.
Replace all worn or damaged decals.

7. Never tamper with safety devices. Check their prop-

er operation regularly.

8. Disengage drives, lower implement, set parking

brake, stop engine and remove key or disconnect
spark plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.

9. Clean grass and debris from cutting units, drives,

mufflers, and engine to prevent fires. Clean up oil or
fuel spillage.

10. Let engine cool before storing and do not store near

flame.

11. Stop and inspect the equipment if you strike an

object. Repair, if necessary, before restarting.

12. Park machine on level ground. Never allow untrained

personnel to service machine.

13. Use jack stands to support components when

required.

14. Carefully release pressure from components with

stored energy.

15. Disconnect battery or remove spark plug wire before

making any repairs. Disconnect the negative termi-
nal first and the positive last. Reconnect positive first
and negative last.

16. Use care when checking blades. Wrap the blade(s)

or wear gloves, and use caution when servicing
them. Only replace blades. Never straighten or weld
them.

17. Keep hands and feet away from moving parts. If

possible, do not make adjustments with the engine
running.

18. Charge batteries in an open well ventilated area,

away from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear pro-
tective clothes and use insulated tools.

19. Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently
check components and replace with manufacturer’s
recommended parts, when necessary.

20. Check brake operation frequently. Adjust and service

as required.

21. Use only factory authorized replacement parts when

making repairs.

22. Always comply with factory specifications on all set-

tings and adjustments.

23. Only authorized service locations should be utilized

for major service and repair requirements.

24. Never attempt to make major repairs on this unit

unless you have been properly trained. Improper
service procedures can result in hazardous opera-
tion, equipment damage and voiding of manufactur-
er’s warranty.

25. Units with hydraulic pumps, hoses, or motors:

WARNING: Hydraulic fluid escaping under pressure
may have sufficient force to penetrate skin and cause
serious injury. If foreign fluid is injected into the skin
it must be surgically removed within a few hours by a
doctor familiar with this form of injury or gangrene
may result. Keep body and hands away from pin
holes or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, and not hands, to
search for leaks. Make sure all hydraulic fluid con-
nections are tight and all hydraulic hoses and lines
are in good condition before applying pressure to the
system. If leaks occur, have the unit serviced imme-
diately by your authorized dealer.

26. WARNING: Stored energy device. Improper release

of springs can result in serious personal injury.
Springs should be removed by an authorized techni-
cian.

27. Models equipped with an engine radiator: WARNING:

Stored energy device. To prevent serious bodily
injury from hot coolant or steam blow-out, never
attempt to remove the radiator cap while the engine
is running. Stop the engine and wait until it is cool.
Even then, use extreme care when removing the
cap.

4

Summary of Contents for IS1500ZKAV1944

Page 1: ...m 3 knife GENERAL COVERS Covers are located at the beginning of this package Back cover is the page IMMEDIATELY AFTER the front cover Limited Warranty Statement is the page IMMEDIATELY AFTER the back...

Page 2: ...THIS PAGE INTENTIONALLY BLANK...

Page 3: ...v Date 5 2005 TP 100 7177 02 15 F Ferris Industries 5375 North Main Street Munnsville NY 13409 800 933 6175 IS1500Z Series Zero Turn Riding Mower OPERATOR S MANUAL Model Number IS1500ZKAV1944 IS1500ZK...

Page 4: ...stries 5375 North Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com Copyright 2005 Ferris Industries All Rights Reserved Printed in USA OPERATOR S MANUAL IS1500Z Series Zero Turn R...

Page 5: ...rized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to...

Page 6: ...THIS PAGE INTENTIONALLY BLANK...

Page 7: ...r 22 Seat Adjustment 23 Ground Speed Control Lever Adjustment 23 Speed Balancing Adjustment 23 Parking Brake Adjustment 24 Rear Suspension Adjustment 25 PTO Clutch Adjustment 26 Blade Brake Check 26 R...

Page 8: ...turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the...

Page 9: ...ting your foot on the ground ride on units 6 Do not mow excessively steep slopes 7 Do not use grass catcher on steep slopes 8 Do not mow slopes if you cannot back up them TOWED EQUIPMENT RIDE ON UNITS...

Page 10: ...lean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 12 Park machi...

Page 11: ...r weld straighten or repair the ROLL BAR Never alter the ROLL BAR by welding anything to it or by drilling additional holes WARNING In order to avoid serious injury or death from roll over it is impor...

Page 12: ...oes not pass all of the follow ing tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retrac tion mechanism 1 Check for dirt or debris in th...

Page 13: ...dels Engine Type Spec Engine Code Serial Number S SA A M M P PL LE E When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model...

Page 14: ...es on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The saf...

Page 15: ...th PTO engaged OR Operator rises off seat with parking brake disen gaged Operator moves motion control handles out of their neutral positions before disengaging parking brake Test 4 Blade Brake Check...

Page 16: ...pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operating the Zero Turn Rider section...

Page 17: ...desired cutting height and release the lift lock lever Throttle Control The throttle controls engine speed Move the throttle for ward to increase engine speed and back to decrease engine speed Always...

Page 18: ...the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly fl...

Page 19: ...UTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks into position 4 Move the throttle control to mid throttle position and tu...

Page 20: ...ard BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary top...

Page 21: ...operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the bet ter your control of the Zero Turn will be P...

Page 22: ...loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly redu...

Page 23: ...place and fully charged about once a month If battery is left in unit disconnect the negative cable WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed...

Page 24: ...ine Air Filter 17 Change Engine Oil Filter 17 Every 50 Hours Check Adjust PTO Clutch 25 Lubricate Rider Mower 18 Check Tire Pressure 16 Check Hydraulic Fluid 19 Check Fuel Filter 17 Clean Battery Cabl...

Page 25: ...pan under the oil drain hose to catch the oil 4 Using the appropriate tools remove the cap B Figure 7 from the oil drain hose A and drain the engine oil 5 After draining replace the cap and wipe up a...

Page 26: ...n 22285 is recommended automotive type high tem perature lithium grease may be used when this is not available Oil control handle pivots seat plate pivots deck lift pivots discharge chute hinge Gener...

Page 27: ...e D Hydraulic Oil Reservoir WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect t...

Page 28: ...is severely damaged it should be replaced 4 Balance the blade as shown in Figure 19 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 5 Reinstall each...

Page 29: ...refill the fuel tank 4 Engine flooded 4 Move choke control to closed position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or de...

Page 30: ...es are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servici...

Page 31: ...nd reposition the han dle either up or down from its original position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT If the rider veers to the right or l...

Page 32: ...parking brake engaged measure the com pressed spring length The spring should be 1 15 16 2 4 9 5 1 cm when compressed 5 If the spring is not within this range release the park ing brake and turn the a...

Page 33: ...oth shocks are set to the same amount of pre load 5 Reinstall the rear drive tires Torque the lug bolts to 85 95 ft lbs 115 129 Nm Remove the jackstands from under the machine NOTE Spanner wrench is l...

Page 34: ...nt nuts B Figure 26 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adju...

Page 35: ...k the neutral position 5 Once the lever alignment has been adjusted lock jam nut against the clevis NEUTRAL ADJUSTMENT If the tractor creeps while the ground speed control levers are locked in NEUTRAL...

Page 36: ...it comes to rest against the cutting height adjustment pin C FOOT PEDAL ADJUSTMENT The deck lift foot pedal can be adjusted to accommodate the operator s height for optimal comfort To adjust pedal po...

Page 37: ...pivot until the measurements are equal Repeat for other side 5 Place the deck height adjustment pin in the 4 10 2 cm position 6 Place 2 x 4 blocks under each corner of the mower deck with the 3 1 2 si...

Page 38: ...ion and remove the nut to completely release the tension 5 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump pu...

Page 39: ...the drive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar 5 Remove the old belt and replace with a new one Make sure the V side of the belt runs i...

Page 40: ...cific gravity of a cell once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period...

Page 41: ...e can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your personal safety use extreme care when jump st...

Page 42: ...heels Tire Size 22 x 11 00 10 Inflation Pressure 15 psi 1 03 bar Front Wheels Tire Size 13 x 5 00 6 Inflation Pressure 25 psi 1 72 bar TRANSMISSIONS HydroGear PG 3H HGM 12C Type Pump and Wheel Motor H...

Page 43: ...orates in the hot afternoon sun LC 1 HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water A method of verifying the amount that yo...

Page 44: ...at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time Th...

Page 45: ...start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes a...

Page 46: ...y cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply...

Page 47: ...terial This material in turn acts as an inexpensive fertilizer for your lawn and garden How to start a healthy compost pile 1 Build a bin using bricks fencing cement blocks etc or pur chase a prefabri...

Page 48: ...e Blades are installed incorrectly Reinstall the blades correctly Stepped Cutting Streaking Streaking Streaking is when thin strips of uncut grass are left behind the mower Streaking is usually caused...

Page 49: ...tly Blades are dull or worn Sharpen or replace the blades Blades are damaged Replace the blades Deck is clogged with grass clippings Clean out the deck Deck shell is damaged Repair or replace the deck...

Page 50: ...llustrations which show the relationship of the parts and how they go together as well as giving the replace ment part numbers and quantities used Important assembly notes and special torque values ar...

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