Ferris 5900621 Operator'S Manual Download Page 1

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5100798

Revision 01

Rev. Date: 9/2006

TP 100-7306-01-45-F

Ferris Industries

5375 North Main Street
Munnsville, NY 13409
800-933-6175

Model Number:

Description

5901178

IS4500ZBL35, 35HP Zero-Turn Riding Mower

5901179

IS4500ZBL3561, 35HP, 61” Cut Zero-Turn Riding Mower

5901180

IS4500ZC28D61, 28HP, 61” Cut Zero-Turn Riding Mower

5901181

IS4500ZC28D61CE, 28HP, 61” Cut Zero-Turn Riding Mower (Export)

5900626

IS4500ZC28D61SDCE, 28HP, 61” Cut Zero-Turn Riding Mower (Export)

5900621

4500/72, 72” Mower Deck

IS4500Z Series

Zero-Turn Riding Mower

OPERATOR’S

MANUAL

Summary of Contents for 5900621

Page 1: ...0ZBL35 35HP Zero Turn Riding Mower 5901179 IS4500ZBL3561 35HP 61 Cut Zero Turn Riding Mower 5901180 IS4500ZC28D61 28HP 61 Cut Zero Turn Riding Mower 5901181 IS4500ZC28D61CE 28HP 61 Cut Zero Turn Ridin...

Page 2: ...manual and operated by trained professionals for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thorough...

Page 3: ...d Engine Oil 33 Check Change Air Filter 33 Check Hydraulic Oil Level 33 Hydraulic Oil Filter Change 33 Check Engine Coolant Level 34 Change Engine Coolant 34 Clean Radiator Screen Oil Cooler 34 Lubric...

Page 4: ...ne with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE...

Page 5: ...des These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mow...

Page 6: ...the roll bar as soon as clearance permits Retaining Walls Drop offs and Water Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of c...

Page 7: ...flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclo...

Page 8: ...des if not mowing 22 Use care when loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the...

Page 9: ...putting your foot on the ground ride on units 6 Do not mow excessively steep slopes 7 Do not use grass catcher on steep slopes 8 Do not mow slopes if you cannot back up them TOWED EQUIPMENT RIDE ON U...

Page 10: ...plug wire Wait for all movement to stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10...

Page 11: ...y reason such as a collision roll over or impact the ROLL BAR must be replaced Small undetectable cracks can reduce the effectiveness of the ROLL BAR Never weld straighten or repair the ROLL BAR WARNI...

Page 12: ...f the seat belt does not pass all of the following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt...

Page 13: ...AG MARKINGS A Manufacturer s Identification Number B Power Rating in Kilowatts C Maximum Engine Speed in Rotations per Minute D Sound Pressure at Operator s Position in Decibels E Vibration at the Whe...

Page 14: ...nal messages on your mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The saf...

Page 15: ...id Serious Injury or Death from Roll Over Do NOT jump off if the mower tips Read and follow all operating instructions and warnings in the operator s manual Warning Avoid Serious Injury or Death from...

Page 16: ...FF if Operator rises off seat with PTO engaged OR Operator rises off seat with parking brake disengaged Operator moves motion control handles inward before disengaging parking brake Test 4 Blade Brake...

Page 17: ...t as desired and release the lever to lock the seat in position Figure 1 CONTROL FUNCTIONS The information below briefly describes the function of the individual controls Starting stopping driving and...

Page 18: ...ce the adjustment pin in the desired cutting height and release the lift lock lever Hour Meter Maintenance Reminder Measures the time of the PTO being engaged The hour meter measures the number of hou...

Page 19: ...rake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves gra...

Page 20: ...e vent screw C on the engine fuel filter 2 3 revolutions 2 Operate the hand pump B up and down until fuel that is free of air flows from the vent 3 Tighten the vent screw C to 4 5 ft lbs 6 N m DO NOT...

Page 21: ...in the operators seat engage the parking brake and make sure the PTO switch is disengaged and the motion control handles are locked in the NEUTRAL position 2 NOTE A warm engine may not require choking...

Page 22: ...ting the levers outward to lock into the neutral position engaging the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE NOTE See the ZERO TURN DRIVING PRACTICE section on page...

Page 23: ...vers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necess...

Page 24: ...familiar and experienced with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your cont...

Page 25: ...traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operating the unit and trailer and never o...

Page 26: ...s Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moistu...

Page 27: ...ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd g...

Page 28: ...e more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED GROUND SPEED FOR BROADCASTING Use full engine throttle matched with a slow ground speed so that clippings will...

Page 29: ...orized use remove the ignition key If the unit can t be stored on a reasonable level surface chock the wheels Clean all grass and dirt from the mower If temperature is expected to drop below 35 degree...

Page 30: ...e of unauthorized use remove the spark plug s and put in a safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover If the unit can t be stored on a reasonable...

Page 31: ...29 Operation Operation Notes...

Page 32: ...he Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Regular Maintenance SAFETY ITEMS Before Each Use Every 5 Hou...

Page 33: ...s before draining the fuel filter 3 Place a container under the drain valve A Figure 14 and turn the drain valve approximately 1 2 turns 4 Allow the filter to drain until all water and debris have dra...

Page 34: ...off the fuel tank selection valve 2 Disconnect the negative battery cable 3 Place a container below the filter to catch spilled fuel 4 Using a pliers open and slide hose clamps from fuel filter 5 Rem...

Page 35: ...ter base will drain the oil reservoir Have a suitable container ready to catch any spilled oil Ferris recommends this be a dealer only service item 1 Locate the hydraulic oil filter A Figure 17 behind...

Page 36: ...s manual for engine coolant specifications CHANGE ENGINE COOLANT See engine owners manual for specific engine coolant procedures The drain valve is located at the base of the right hand side of the ra...

Page 37: ...d automotive type high temperature lithium grease may be used when this is not available Oil Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease...

Page 38: ...Positive Cable Terminal C Retainer Strap WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables...

Page 39: ...er the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 5 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 30 Secure with a bolt and...

Page 40: ...Control Handles not 4 Lock handles in neutral position locked in neutral position 5 Operator not in seat 5 Assume operator s position in seat 6 Glow plugs not pre heated 6 Pre heat glow plugs 7 Fuse b...

Page 41: ...1 Lift linkage not properly attached 1 See authorized service dealer for repair or damaged Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fa...

Page 42: ...is not leveled correctly 1 Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replac...

Page 43: ...s original position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT If the rider veers to the right or left when the ground speed control levers are in the...

Page 44: ...adjusting the neutral position lock the levers in the neutral position and measure the reverse return spring B Figure 34 length This should be 2 3 8 6 03 cm long If not hold the reverse return bolt A...

Page 45: ...link 7 Reinstall the drive tires Torque the lug bolts to 85 95 ft lbs 115 129 Nm Remove the jackstands from under the machine CAUTION Do not adjust the spring to be shorter than 2 1 8 5 4 cm when com...

Page 46: ...8 hex nuts on either side of the front lift pivot until the measurements are equal Repeat for other side Make sure the nylon lock nut on the end of the rod towards the rear of the machine is loose to...

Page 47: ...til the chains are tight and the deck is still resting on the 2 x 4 s Tighten jam nuts See Figure 44 5 Loosen the nuts and allow the rear of the deck to rest on the 2 x 4 s and 1 4 spacers Slide the c...

Page 48: ...T REAR To adjust the spring pre load 1 Locate the pe load adjuster collar on the shock assembly See Figure 46 2 Using the supplied spanner wrench p n 5022853 insert the tip of the wrench into the not...

Page 49: ...s B Figure 47 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustment...

Page 50: ...top side of the idler arm pulley and install the belts in the right hand pump pulley grooves 3 Reinstall the spring onto the anchor bolt on the idler arm 4 Carefully rotate the idler arm with the brea...

Page 51: ...idler pulley 5 Carefully release the tension on the wrench WARNING Use extreme caution when rotating the idler pulley with the wrench due to the increased tension in the spring as the idler pulley is...

Page 52: ...stment Service Figure 51 PTO Belt Routing NOTE Gray areas indicate the flat side of the belt Figure 52 Spindle Drive Belt Removal A Idler Arm B Trim Side Spindle Pulley Figure 53 Spindle Drive Belt Re...

Page 53: ...gher and the electrolyte temperature is at least 60 F The best method of making certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The b...

Page 54: ...umper cables as long as the battery remains frozen WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hy...

Page 55: ...ge model Height 52 132 cm Weight apx With Side Discharge 1846 lbs 837 kg Mower Deck With Rear Discharge 1868 lbs 847 kg Mower Deck NOTE Specifications are correct at time of printing and are subject t...

Page 56: ...rized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to...

Page 57: ...LS Deck Drive Belt 5023297 PTO Drive Belt 5100003 Mower Blade 5020842 61 REAR DISCHARGE MOWER DECK DIESEL MODELS EXPORT Deck Drive Belt 5023297 PTO Drive Belt 5100014 Mower Blade 5023272 72 SIDE DISCH...

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