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7

Safety Rules & Information

SERVICE AND MAINTENANCE

To avoid personal injury or property damage, use 
extreme care in handling gasoline. Gasoline is 
extremely flammable and the vapors are explosive.

Safe Handling of Gasoline

 1.  Extinguish all cigarettes, cigars, pipes, and other 

sources of ignition.

 2.  Use only approved gasoline containers.
 3.  Never remove the gas cap or add fuel with the 

engine running.  Allow the engine to cool before 
refueling.

 4.  Never fuel the machine indoors.
 5.  Never store the machine or fuel container where 

there is an open flame, spark, or pilot light such 
as near a water heater or other appliance.

 6.  Never fill containers inside a vehicle or on a 

truck bed with a plastic bed liner.  Always place 
containers on the ground away from your vehicle 
before filling.

 7.  Remove gas-powered equipment from the truck 

or trailer and refuel it on the ground.  If this is not 
possible, then refuel such equipment on a trailer 
with a portable container, rather than from a 
gasoline dispenser nozzle.

 8.  Keep nozzle in contact with the rim of the fuel tank 

or container opening at all times until fueling is 
complete.  Do not use a nozzle lock-open device.

 9.  If fuel is spilled on clothing, change clothing 

immediately.

 10. Never over-fill the fuel tank.  Replace gas cap and 

tighten securely.

 11. Use extra care in handling gasoline and other 

fuels. They are flammable and vapors are 
explosive.

 12. If fuel is spilled, do not attempt to start the engine 

but move the machine away from the area of 
spillage and avoid creating any source of ignition 
until fuel vapors have dissipated.

 13. Replace all fuel tank caps and fuel container caps 

securely.

Maintenance and Storage

 1.  Always observe safe refueling and fuel 

handling practices when refueling the unit after 
transportation or storage.

 2.  Always follow the engine manual instructions for 

storage preparations before storing the unit for 
both short and long term periods.

 3.  Always follow the engine manual instructions for 

proper start-up procedures when returning the unit 
to service.

 4.  Never store the machine or fuel container inside 

where there is an open flame, such as in a water 
heater.  Allow unit to cool before storing.

 5.  Shut off fuel while storing or transporting.  Do not 

store fuel near flames or drain indoors.

 6.  Keep all hardware, especially blade attachment 

bolts, tight and keep all parts in good working 
condition.  Replace all worn or damaged decals.

 7.  Never tamper with safety devices.  Check their 

proper operation regularly.

 8.  Disengage drives, lower implement, set parking 

brake, stop engine and remove key or disconnect 
spark plug wire.  Wait for all movement to stop 
before adjusting, cleaning or repairing.

 9.  Clean grass and debris from cutting units, drives, 

mufflers, and engine to prevent fires.  Clean up oil 
or fuel spillage.

 10. Let engine cool before storing and do not store 

near flame.

 11. Stop and inspect the equipment if you strike an 

object.  Repair, if necessary, before restarting.

 12. Park machine on level ground.  Never allow 

untrained personnel to service machine.

 13. Use jack stands to support components when 

required.

 14. Carefully release pressure from components with 

stored energy.

 15. Disconnect battery or remove spark plug wire 

before making any repairs.  Disconnect the 
negative terminal first and the positive last.  
Reconnect positive first and negative last.

 16. Use care when checking blades.  Wrap the 

blade(s) or wear gloves, and use caution when 
servicing them.  Only replace blades.  Never 
straighten or weld them.

 17. Keep hands and feet away from moving parts.  

If possible, do not make adjustments with the 
engine running.

 18. Charge batteries in an open well ventilated area, 

away from spark and flames.  Unplug charger 
before connecting or disconnecting from battery.  
Wear protective clothes and use insulated tools.

 19. Grass catcher components are subject to wear, 

damage, and deterioration, which could expose 
moving parts or allow objects to be thrown.  
Frequently check components and replace 
with manufacturer’s recommended parts, when 
necessary.

 20. Check brake operation frequently.  Adjust and 

service as required.

 21. Use only factory authorized replacement parts 

when making repairs.

 22. Always comply with factory specifications on all 

settings and adjustments.

 23. Only authorized service locations should be 

utilized for major service and repair requirements.

 24. Never attempt to make major repairs on this unit 

unless you have been properly trained.  Improper 
service procedures can result in hazardous 
operation, equipment damage and voiding of 
manufacturer’s warranty.

 25. Units with hydraulic pumps, hoses, or motors: 

WARNING: Hydraulic fluid escaping under 
pressure may have sufficient force to penetrate 
skin and cause serious injury.  If foreign fluid is 
injected into the skin it must be surgically removed 
within a few hours by a doctor familiar with this 
form of injury or gangrene may result.  Keep body 
and hands away from pin holes or nozzles that 
eject hydraulic fluid under high pressure.  Use 
paper or cardboard, and not hands, to search for 
leaks.  Make sure all hydraulic fluid connections 
are tight and all hydraulic hoses and lines are in 
good condition before applying pressure to the 
system.  If leaks occur, have the unit serviced 
immediately by your authorized dealer.

 26. WARNING: Stored energy device.  Improper 

release of springs can result in serious personal 
injury.  Springs should be removed by an 
authorized technician.

 

Not 

for  

Reproduction

Summary of Contents for 590052

Page 1: ...ower Deck Model Number Description 5900636 CCW 48 48 Cut 5900644 CCW 52 52 Cut 5900645 CCW 61 61 Cut 5900646 CCW 48CE 48 Cut 5900647 CCW 52CE 52 Cut OPERATOR S MANUAL Comfort Control DD Series Walk Be...

Page 2: ...ependable service This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used...

Page 3: ...25 Fuel Filter 25 Oil Filter Change 25 Check Hydraulic Oil Level 26 Check Change Air FIlter 26 Lubrication 27 Cleaning the Battery and Cables 28 Servicing the Mower Blades 29 Troubleshooting Adjustme...

Page 4: ...sen ask a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as...

Page 5: ...be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is ru...

Page 6: ...oke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage o...

Page 7: ...loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can not r...

Page 8: ...on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that childre...

Page 9: ...o stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let engine cool before storing an...

Page 10: ...acturer s Address E CE Compliance Logo F Year of Manufacture G Maximum Engine Speed in Rotations per Minute H Power Rating in Kilowatts I Mass of Unit in Kilograms J Sound Power in Decibels This unit...

Page 11: ...S EXPORT DANGER Amputation and thrown objects hazard Keep hands and feet away from deck Do not operate mower unless discharge chute or entire grass catcher is in its proper place 7101665 ALL MODELS 1...

Page 12: ...see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handle must be returned to the NEUTRAL position in order to start th...

Page 13: ...ge or other enclosed areas Clean up spilled fuel Do not smoke while operating this machine Danger Dismemberment This machine can crush and cut Keep hands away from belts and pulleys CE Safety Icons NO...

Page 14: ...ard ground speed of both drive wheels The left reverse lever controls the steering and reverse ground speed of the left drive wheel and the right reverse lever controls the steering and reverse ground...

Page 15: ...king brake and engaging the PTO switch Ignition Switch The ignition switch starts and stops the engine it has three positions OFF Stops the engine and shuts off the electrical system RUN Allows the en...

Page 16: ...ground speed of both drive wheels The left reverse lever controls the steering and reverse ground speed of the left drive wheel and the right reverse lever controls the steering and reverse ground sp...

Page 17: ...hoking Pull the knob UP to close the choke Push to knob DOWN to open the choke Neutral Return Pedal The neutral return pedal provides a hands free return to neutral This is used in conjunction with th...

Page 18: ...engine manual for fuel recommendations Check the hydraulic oil tank C and make sure that the oil level is up to the FULL COLD mark WARNING Before leaving the operator s position for any reason engage...

Page 19: ...f throttle speed and allow to warm up Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the mower 5 After warming the engine ALWAYS operate the unit at F...

Page 20: ...gine speed on level ground with the blade engagement switch in the OFF position until you are familiar with the controls TO MOVE FORWARD AND SET FORWARD SPEED See Figure 3 1 Disengage the parking brak...

Page 21: ...verride levers were designed to provide increased traction and controllability for operation on slopes and side hills To increase the forward speed to the left hand wheel See Figure 7 Gently depress t...

Page 22: ...hin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially whe...

Page 23: ...ve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manua...

Page 24: ...Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amou...

Page 25: ...and fully charged about once a month If battery is left in unit disconnect the negative cable WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poor...

Page 26: ...heck Replace Mower Blades Lubricate Rider Mower Clean Battery Cables Check Tire Pressure Check Hydraulic Oil Change Hydraulic Oil and Filter Every 500 Hours ENGINE MAINTENANCE Before Each Use Every 5...

Page 27: ...improve cut quality and extend tire life Regular Maintenance CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap see A Figure 11 2 Fill the tank to the bottom of the filler neck This will allow for...

Page 28: ...ation 5 Place an absorbent shop cloth under the engine oil filter Remove the engine oil filter and replace with a new one 6 Add engine oil Refer to the engine operator s manual for oil filling instruc...

Page 29: ...gs are not installed Not all greases are compatible Ferris Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil control hand...

Page 30: ...at the cable ends and battery terminals with petroleum jelly or non conducting grease WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the batte...

Page 31: ...alanced blade will remain level 7 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 19 The blade spacers blade washer and bolt must be reinstalled in the exact same order i...

Page 32: ...out of CHOKE position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7 Recharge or replace 8 Wiring loose or broken 8 Visu...

Page 33: ...hrottle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass wi...

Page 34: ...Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle...

Page 35: ...the deck height adjustment handle so that the rear deck lift rod lever A Figure 21 is straight up and down This is the middle height adjustment S N 2015444202 Below 3a Position the cutting height ind...

Page 36: ...eck and tighten Adjust the rear 5 link hanger chain bolt to the bottom of the slot on the rear of the deck and tighten 5 Remove the blocks from under the deck Figure 24 2x4 Position WARNING Mower blad...

Page 37: ...ved Ensure that all four hanger chains are taut then retighten the jam nut against the chain hanger clevis MOWER BELT REPLACEMENT PTO Clutch to Deck Belt 1 Park the machine on a smooth level surface s...

Page 38: ...ve feature an adjustable mower belt idler tensioner which must be to checked to make sure the mower deck belt is set to the correct tension 1 Position the mower deck at its middle cutting position 2 U...

Page 39: ...sion input pulleys G around the idler pulleys F I and on the crankshaft pulley 9 Reinstall the belt tension spring D onto the anchor bolt and reinstall the nylon nut E 10 Plug the PTO clutch into the...

Page 40: ...ons began 8 Adjust the throttle control to FULL highest setting Cycle the speed control lever and neutral return pedal several times to insure and accurate adjustment has been made Tracking Adjustment...

Page 41: ...filters P N 5021068X1 placing a light film on the seal of the filter before installing Hand tighten filter only 4 Fill oil reservoirs 3 4 full with SAE straight 20 or 30 weight motor oil To Bleed Air...

Page 42: ...from it are highly explosive Ventilate the battery well during charging 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte te...

Page 43: ...r expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batte...

Page 44: ...System 12 Volt 13 amp Alternator Battery 340 CCA Oil Capacity 2 0 US qt 1 9 L w Filter 26 Gross HP Kawasaki Make Kawasaki Model FX730V Displacement 44 3 Cu in 726 cc Electrical System 12 Volt 15 amp...

Page 45: ...ole a fence post or any vertical structure 3 Compare the angle of the fold with the angle of the hill SLOPE INDENTIFICATION GUIDE ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE POLE FENCE POST BUILDING...

Page 46: ...pologize to you for being inconvenienced Warranty service is available only through FERRIS Authorized Service Dealers Most warranty repairs are handled routinely but sometimes requests for warranty se...

Page 47: ...respects to the engine described in the manufacturer s application for certification The warranty period begins on the date the engine is originally purchased The warranty on emissions related parts...

Page 48: ...Comfort Control DD Series Walk Behind Mowers OPERATOR S MANUAL N o t f o r R e p r o d u c t i o n...

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