Ferris 590052 Operator'S Manual Download Page 1

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This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrisindustries.com.

Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su

distribuidor Ferris o www.ferrisindustries.com.

5100647

Revision W

Tractor:

Model Number:

Description

5900633

CCWKAV19,

5900635

CCWKAV25,

5900637

CCWKAV19CE,

5900638

CCWKAV25CE,

5900972

CCWKAV26,

Mower Deck:

Model Number:

Description

5900636

CCW/48, 48” Cut

5900644

CCW/52, 52” Cut

5900645

CCW/61, 61” Cut

5900646

CCW/48CE, 48” Cut

5900647

CCW/52CE, 52” Cut

OPERATOR’S

MANUAL

Comfort Control DD Series

Walk-Behind Mowers

Combo Models:

Model Number:

Description

5900677

CCWKAV1948

5900678

CCWKAV1952

5900679

CCWKAV2552

5900680

CCWKAV2561

5900688

CCWKAV1948CE

5900689

CCWKAV2552CE

5900727

CCWKAV1948SDCE

5900973

CCWKAV2652

5900974

CCWKAV2661

5900975

CCWKAV2048

5900976

CCWKAV2052

5900552

CCWKAV2148

5900553

CCWKAV2152

5900555

CCWKAV2452

5900554

CCWKAV2461

Not

for

Reproduction

Summary of Contents for 590052

Page 1: ...ower Deck Model Number Description 5900636 CCW 48 48 Cut 5900644 CCW 52 52 Cut 5900645 CCW 61 61 Cut 5900646 CCW 48CE 48 Cut 5900647 CCW 52CE 52 Cut OPERATOR S MANUAL Comfort Control DD Series Walk Be...

Page 2: ...ependable service This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used...

Page 3: ...25 Fuel Filter 25 Oil Filter Change 25 Check Hydraulic Oil Level 26 Check Change Air FIlter 26 Lubrication 27 Cleaning the Battery and Cables 28 Servicing the Mower Blades 29 Troubleshooting Adjustme...

Page 4: ...sen ask a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as...

Page 5: ...be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is ru...

Page 6: ...oke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage o...

Page 7: ...loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can not r...

Page 8: ...on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that childre...

Page 9: ...o stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let engine cool before storing an...

Page 10: ...acturer s Address E CE Compliance Logo F Year of Manufacture G Maximum Engine Speed in Rotations per Minute H Power Rating in Kilowatts I Mass of Unit in Kilograms J Sound Power in Decibels This unit...

Page 11: ...S EXPORT DANGER Amputation and thrown objects hazard Keep hands and feet away from deck Do not operate mower unless discharge chute or entire grass catcher is in its proper place 7101665 ALL MODELS 1...

Page 12: ...see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handle must be returned to the NEUTRAL position in order to start th...

Page 13: ...ge or other enclosed areas Clean up spilled fuel Do not smoke while operating this machine Danger Dismemberment This machine can crush and cut Keep hands away from belts and pulleys CE Safety Icons NO...

Page 14: ...ard ground speed of both drive wheels The left reverse lever controls the steering and reverse ground speed of the left drive wheel and the right reverse lever controls the steering and reverse ground...

Page 15: ...king brake and engaging the PTO switch Ignition Switch The ignition switch starts and stops the engine it has three positions OFF Stops the engine and shuts off the electrical system RUN Allows the en...

Page 16: ...ground speed of both drive wheels The left reverse lever controls the steering and reverse ground speed of the left drive wheel and the right reverse lever controls the steering and reverse ground sp...

Page 17: ...hoking Pull the knob UP to close the choke Push to knob DOWN to open the choke Neutral Return Pedal The neutral return pedal provides a hands free return to neutral This is used in conjunction with th...

Page 18: ...engine manual for fuel recommendations Check the hydraulic oil tank C and make sure that the oil level is up to the FULL COLD mark WARNING Before leaving the operator s position for any reason engage...

Page 19: ...f throttle speed and allow to warm up Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the mower 5 After warming the engine ALWAYS operate the unit at F...

Page 20: ...gine speed on level ground with the blade engagement switch in the OFF position until you are familiar with the controls TO MOVE FORWARD AND SET FORWARD SPEED See Figure 3 1 Disengage the parking brak...

Page 21: ...verride levers were designed to provide increased traction and controllability for operation on slopes and side hills To increase the forward speed to the left hand wheel See Figure 7 Gently depress t...

Page 22: ...hin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially whe...

Page 23: ...ve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manua...

Page 24: ...Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amou...

Page 25: ...and fully charged about once a month If battery is left in unit disconnect the negative cable WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poor...

Page 26: ...heck Replace Mower Blades Lubricate Rider Mower Clean Battery Cables Check Tire Pressure Check Hydraulic Oil Change Hydraulic Oil and Filter Every 500 Hours ENGINE MAINTENANCE Before Each Use Every 5...

Page 27: ...improve cut quality and extend tire life Regular Maintenance CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap see A Figure 11 2 Fill the tank to the bottom of the filler neck This will allow for...

Page 28: ...ation 5 Place an absorbent shop cloth under the engine oil filter Remove the engine oil filter and replace with a new one 6 Add engine oil Refer to the engine operator s manual for oil filling instruc...

Page 29: ...gs are not installed Not all greases are compatible Ferris Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil control hand...

Page 30: ...at the cable ends and battery terminals with petroleum jelly or non conducting grease WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the batte...

Page 31: ...alanced blade will remain level 7 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 19 The blade spacers blade washer and bolt must be reinstalled in the exact same order i...

Page 32: ...out of CHOKE position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7 Recharge or replace 8 Wiring loose or broken 8 Visu...

Page 33: ...hrottle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass wi...

Page 34: ...Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle...

Page 35: ...the deck height adjustment handle so that the rear deck lift rod lever A Figure 21 is straight up and down This is the middle height adjustment S N 2015444202 Below 3a Position the cutting height ind...

Page 36: ...eck and tighten Adjust the rear 5 link hanger chain bolt to the bottom of the slot on the rear of the deck and tighten 5 Remove the blocks from under the deck Figure 24 2x4 Position WARNING Mower blad...

Page 37: ...ved Ensure that all four hanger chains are taut then retighten the jam nut against the chain hanger clevis MOWER BELT REPLACEMENT PTO Clutch to Deck Belt 1 Park the machine on a smooth level surface s...

Page 38: ...ve feature an adjustable mower belt idler tensioner which must be to checked to make sure the mower deck belt is set to the correct tension 1 Position the mower deck at its middle cutting position 2 U...

Page 39: ...sion input pulleys G around the idler pulleys F I and on the crankshaft pulley 9 Reinstall the belt tension spring D onto the anchor bolt and reinstall the nylon nut E 10 Plug the PTO clutch into the...

Page 40: ...ons began 8 Adjust the throttle control to FULL highest setting Cycle the speed control lever and neutral return pedal several times to insure and accurate adjustment has been made Tracking Adjustment...

Page 41: ...filters P N 5021068X1 placing a light film on the seal of the filter before installing Hand tighten filter only 4 Fill oil reservoirs 3 4 full with SAE straight 20 or 30 weight motor oil To Bleed Air...

Page 42: ...from it are highly explosive Ventilate the battery well during charging 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte te...

Page 43: ...r expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batte...

Page 44: ...System 12 Volt 13 amp Alternator Battery 340 CCA Oil Capacity 2 0 US qt 1 9 L w Filter 26 Gross HP Kawasaki Make Kawasaki Model FX730V Displacement 44 3 Cu in 726 cc Electrical System 12 Volt 15 amp...

Page 45: ...ole a fence post or any vertical structure 3 Compare the angle of the fold with the angle of the hill SLOPE INDENTIFICATION GUIDE ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE POLE FENCE POST BUILDING...

Page 46: ...pologize to you for being inconvenienced Warranty service is available only through FERRIS Authorized Service Dealers Most warranty repairs are handled routinely but sometimes requests for warranty se...

Page 47: ...respects to the engine described in the manufacturer s application for certification The warranty period begins on the date the engine is originally purchased The warranty on emissions related parts...

Page 48: ...Comfort Control DD Series Walk Behind Mowers OPERATOR S MANUAL N o t f o r R e p r o d u c t i o n...

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