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Safety Rules & Information

SERVICE AND MAINTENANCE

To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.

Safe Handling of Gasoline

1. Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the

engine running. Allow the engine to cool before refu-
eling.

4. Never fuel the machine indoors.
5. Never store the machine or fuel container where

there is an open flame, spark, or pilot light such as
near a water heater or other appliance.

6. Never fill containers inside a vehicle or on a truck

bed with a plastic bed liner. Always place containers
on the ground away from your vehicle before filling.

7. Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not possi-
ble, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dis-
penser nozzle.

8. Keep nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is com-
plete. Do not use a nozzle lock-open device.

9. If fuel is spilled on clothing, change clothing immedi-

ately.

10. Never over-fill the fuel tank. Replace gas cap and

tighten securely.

11. Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

12. If fuel is spilled, do not attempt to start the engine

but move the machine away from the area of spillage
and avoid creating any source of ignition until fuel
vapors have dissipated.

13. Replace all fuel tank caps and fuel container caps

securely.

Maintenance and Storage

1. Always observe safe refueling and fuel handling

practices when refueling the unit after transportation
or storage.

2. Always follow the engine manual instructions for stor-

age preparations before storing the unit for both
short and long term periods.

3. Always follow the engine manual instructions for

proper start-up procedures when returning the unit to
service.

4. Never store the machine or fuel container inside

where there is an open flame, such as in a water
heater. Allow unit to cool before storing.

5. Shut off fuel while storing or transporting. Do not

store fuel near flames or drain indoors.

6. Keep all hardware, especially blade attachment bolts,

tight and keep all parts in good working condition.
Replace all worn or damaged decals.

7. Never tamper with safety devices. Check their prop-

er operation regularly.

8. Disengage drives, lower implement, set parking

brake, stop engine and remove key or disconnect
spark plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.

9. Clean grass and debris from cutting units, drives,

mufflers, and engine to prevent fires. Clean up oil or
fuel spillage.

10. Let engine cool before storing and do not store near

flame.

11. Stop and inspect the equipment if you strike an

object. Repair, if necessary, before restarting.

12. Park machine on level ground. Never allow untrained

personnel to service machine.

13. Use jack stands to support components when

required.

14. Carefully release pressure from components with

stored energy.

15. Disconnect battery or remove spark plug wire before

making any repairs. Disconnect the negative termi-
nal first and the positive last. Reconnect positive first
and negative last.

16. Use care when checking blades. Wrap the blade(s)

or wear gloves, and use caution when servicing
them. Only replace blades. Never straighten or weld
them.

17. Keep hands and feet away from moving parts. If

possible, do not make adjustments with the engine
running.

18. Charge batteries in an open well ventilated area,

away from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear pro-
tective clothes and use insulated tools.

19. Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently
check components and replace with manufacturer’s
recommended parts, when necessary.

20. Check brake operation frequently. Adjust and service

as required.

21. Use only factory authorized replacement parts when

making repairs.

22. Always comply with factory specifications on all set-

tings and adjustments.

23. Only authorized service locations should be utilized

for major service and repair requirements.

24. Never attempt to make major repairs on this unit

unless you have been properly trained. Improper
service procedures can result in hazardous opera-
tion, equipment damage and voiding of manufactur-
er’s warranty.

25. Units with hydraulic pumps, hoses, or motors:

WARNING: Hydraulic fluid escaping under pressure
may have sufficient force to penetrate skin and cause
serious injury. If foreign fluid is injected into the skin
it must be surgically removed within a few hours by a
doctor familiar with this form of injury or gangrene
may result. Keep body and hands away from pin
holes or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, and not hands, to
search for leaks. Make sure all hydraulic fluid con-
nections are tight and all hydraulic hoses and lines
are in good condition before applying pressure to the
system. If leaks occur, have the unit serviced imme-
diately by your authorized dealer.

26. WARNING: Stored energy device. Improper release

of springs can result in serious personal injury.
Springs should be removed by an authorized techni-
cian.

27. Models equipped with an engine radiator: WARNING:

Stored energy device. To prevent serious bodily
injury from hot coolant or steam blow-out, never
attempt to remove the radiator cap while the engine
is running. Stop the engine and wait until it is cool.
Even then, use extreme care when removing the
cap.

4

Summary of Contents for 5000/61R

Page 1: ...ding Mower Tractor Serial No 1226 above Mower Serial No 1210 above Ferris Industries 5375 North Main Street Munnsville NY 13409 800 933 6175 OPERATOR S MANUAL Tractor Model IS5000Z C31D IS5000Z C31DCE...

Page 2: ......

Page 3: ...nformation 2 Identification Numbers 5 Safety Decals Icons 6 Safety Interlock System 7 Features Controls 8 Control Functions 8 Operation 10 General 10 Checks Before Starting 10 Priming the Fuel System...

Page 4: ...turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the...

Page 5: ...by putting your foot on the ground 6 Do not mow excessively steep slopes 7 Do not use grass catcher on steep slopes 8 Do not mow slopes if you cannot back up them TOWED EQUIPMENT RIDE ON UNITS 1 Tow...

Page 6: ...lean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 12 Park machi...

Page 7: ...XX XXXXXXXXXX XXX XXXX XX dB A XXX XXX 200X All Models CE Models Engine Type Spec Engine Code Serial Number S SA A M M P PL LE E When contacting your authorized dealer for replace ment parts service o...

Page 8: ...r power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tive...

Page 9: ...unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system SAFETY ICONS Warning Read O...

Page 10: ...ever forward position the seat as desired and release the lever to lock the seat in position Figure 1 CONTROL FUNCTIONS The information below briefly describes the function of the individual controls...

Page 11: ...stment Pin These control the cutting height of the mower deck Depress the pedal until it locks into the TRANSPORT position Place the adjustment pin in the desired cutting height and release the lift p...

Page 12: ...y To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable...

Page 13: ...e appropriate size wrench loosen the vent screw on the engine fuel filter 2 3 revolutions 2 Operate the hand pump up and down until fuel that is free of air flows from the vent 3 Tighten the vent scre...

Page 14: ...middle position will stop tractor movement Pivot the levers outward and lock them in neutral 2 Disengage the PTO 3 Engage the parking brake 4 Move the throttle control to SLOW and allow the engine to...

Page 15: ...top the engine see STOPPING THE TRACTOR AND ENGINE PUSHING THE RIDER BY HAND 1 Refer to Figure 4 for hydraulic release valve location 2 To open the dump valves turn the right hand release valve which...

Page 16: ...inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary...

Page 17: ...nced with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn...

Page 18: ...ized use remove the ignition key If the unit can t be stored on a reasonable level surface chock the wheels Clean all grass and dirt from the mower If temperature is expected to drop below 35 degrees...

Page 19: ......

Page 20: ...until all water and debris have drained out 5 Turn the drain valve to close it when finished drain ing 6 Prime the fuel system to remove any air from the fil ter and fuel lines See Priming the Fuel Sy...

Page 21: ...rvice Indicator CHECK CHANGE AIR FILTER Refer to the engine owners manual for specific air filter service procedures Refer to Figure 15 for air filter and service indicator locations CHECK HYDRAULIC O...

Page 22: ...cedures The drain valve is located at the base of the right hand side of the radiator CLEAN RADIATOR SCREEN OIL COOLER Clean the radiator screen and oil cooler fins before each use or as required depe...

Page 23: ...ature and oil pressure should be illuminated and the alarm should be audible Once the engine is running the alarm and the indicator lights should turn off During operation if the alarm and indicator l...

Page 24: ...d Grease P N 22285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil Generally all moving metal parts should be oiled where contact is made with...

Page 25: ...compartment with a solution of baking soda and water 3 Clean the battery terminals and cable ends with a wire brush until shiny 4 Reinstall the battery and reattach the battery cables positive cable...

Page 26: ...hole on a nail lubricated with a drop of oil A balanced blade will remain level 5 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 28 Secure with a bolt and flat washer an...

Page 27: ...system 4 Motion Control Handles not 4 Lock handles in neutral position locked in neutral position 5 Operator not in seat 5 Assume operator s position in seat 6 Glow plugs not pre heated 6 Pre heat glo...

Page 28: ...looking 1 Engine speed too slow 1 Set throttle to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping...

Page 29: ...t bolt B Figure 30 in or out to properly adjust the lever end spacing Handle Height Remove the mounting hardware A Figure 30 and reposition the handle either up or down from its original position You...

Page 30: ...l levers in the operat ing position pull levers rearward and release 3 Move the ground speed control levers towards the neutral position If the levers do not align with the notches in the neutral lock...

Page 31: ...h drive tires 5 Locate the lower brake spring and adjustment clevis A B Figure 35 6 Release the parking brake and disconnect the clevis B from the caliper lever C Turn the clevis to com press or relea...

Page 32: ...ISE to increase the pre load turn COUNTER CLOCKWISE to decrease the pre load Make sure both shocks are set to the same amount of pre load NOTE Spanner wrench is located under the seat in front of the...

Page 33: ...ble between 1 1 2 3 8cm and 5 12 7cm in 1 4 0 64cm increments Depress the deck lift foot pedal B placing the majority of the force on the top edge of the pedal until it locks into the TRANSPORT positi...

Page 34: ...in in front of the deck lift pedal arm to prevent the pedal from moving forward See Figure 40 7 Block up the mower deck until all hanger chains are slack 8 Refer to Figure 41 To adjust the inner lift...

Page 35: ...nd the deck is still resting on the 2 x 4 s Tighten jam nuts For 72 RD Mower Deck Loosen the nuts and allow the front of the deck to rest on the 2 x 4 s Slide the chains in the slots until the chains...

Page 36: ...ockwise and slide the drive belt over the edge of the stationary idler pulley C Make sure the V side of the belt runs in the pulley grooves Figure 47 Carefully release the tension on the wrench 9 Lowe...

Page 37: ...ower Drive Belt Removal Replacement 61 Mower Deck 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ig...

Page 38: ...t connect the clutch to the electrical harness 7 Pulling the belts over the bottom edge of the gearbox drive pulley E remove the clutch belts from the clutch pulley grooves and pull around the idler p...

Page 39: ...elease the tension on the breaker bar until the idler arm stops against the left hand pump drive pulley 6 Remove the belts from the crankshaft pulley grooves and pull over the top of the clutch Pump D...

Page 40: ...30 days of operation then after 500 hours or 12 months 1 Remove the mower deck drive belt see MOWER DRIVE BELT REMOVAL REPLACEMENT for instructions 2 Rotate the the mower deck drive pulley on the gea...

Page 41: ...the electrolyte temperature is at least 60 F The best method of making certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The battery is...

Page 42: ...can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your personal safety use extreme care when jump star...

Page 43: ...22314 Deck Caster Roller 22060 Deck Nose Roller 20785 Touch Up Spray Paint 12 oz can Ferris Red 22585 Ferris Red Grease 14 5 oz Tube 22285 Spanner Wrench for front shocks 22853 Foam Grip Motion Contr...

Page 44: ...s 49 2 L Total Rear Wheels Tire Size 26 x 12 00 12 Inflation Pressure 15 psi 1 03 bar Front Wheels Tire Size 13 x 6 50 6 Inflation Pressure 25 psi 1 72 bar TRANSMISSIONS HydroGear BDP 21 Parker TF 040...

Page 45: ...orates in the hot afternoon sun LC 1 HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water A method of verifying the amount that yo...

Page 46: ...at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time Th...

Page 47: ...start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes a...

Page 48: ...y cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply...

Page 49: ...terial This material in turn acts as an inexpensive fertilizer for your lawn and garden How to start a healthy compost pile 1 Build a bin using bricks fencing cement blocks etc or pur chase a prefabri...

Page 50: ...misadjustment or damage to mower blades CAUSE SOLUTION Deck is not leveled correctly Level the deck correctly Tires are not properly inflated Check and inflate the tires Blades are damaged Replace the...

Page 51: ...are usually caused by operator error or poor blade maintenance CAUSE SOLUTION Blades are not sharp or are nicked Sharpen your blades Blades are worn down too far Replace your blades Engine speed is to...

Page 52: ...llustrations which show the relationship of the parts and how they go together as well as giving the replace ment part numbers and quantities used Important assembly notes and special torque values ar...

Page 53: ...LC 9 Notes...

Page 54: ......

Page 55: ...to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such...

Page 56: ...stries 5375 North Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com Copyright 2004 Ferris Industries All Rights Reserved Printed in USA IS5000Z Series Zero Turn Riding Mower OPERAT...

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