Felt Z Owner'S Manual Download Page 2

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Felt Z & ZW Internal Routing Manual

This manual is not intended as a comprehensive use,

service, repair or maintenance manual. Please see your

dealer for all service, repairs or maintenance. Your dealer

may also be able to refer you to classes, clinics or books

on bicycle use, service, repair or maintenance.

Note:

Part II Z & ZW Brake Routing Instruction

Pg. 8-11

. . . . . .

Part I

Z & ZW Mechanical Cable Instruction

Pg. 1-7

. . . .

Part III Z & ZW Electronic Wiring Instruction

Pg. 13-19

. . . . .

- 2 -

Summary of Contents for Z

Page 1: ...Z ZW Owner s Manual...

Page 2: ...e see your dealer for all service repairs or maintenance Your dealer may also be able to refer you to classes clinics or books on bicycle use service repair or maintenance Note Part II Z ZW Brake Rout...

Page 3: ...ottom Bracket Cable Guide 3 Brake Cable Housing 4 Front Derailleur Grommet 5 Cable Housing Stop x4 6 Hydrolic Brake Grommet 7 Shifter Cable x2 8 Brake Cable x2 Z ZW Small Parts Mechanical Cable Brake...

Page 4: ...Rear Brake Cable to Brake Lever Rear Derailleur Cable to Shifter Front Derailleur Cable to Shifter Z ZW Mechanical Cable Internal Routing Road Map 2...

Page 5: ...ectly in shifter depending on your shifter may look different than the one pictured Step 1 b a Feed Front Derailleur Cable into Mousetail Ferrule and downtube via Cable Stop as pictured Pull cable tau...

Page 6: ...ur Cable is shown exiting the bottom bracket hole Step 3 Repeat steps 1 and 2 routing the Rear Derailleur Cable through the right shifter cable housing though the Cable Stop and out the bottom bracket...

Page 7: ...hole and out Front Derailleur Grommet Hole as pictured below c Insert Bottom Bracket Cable Guide as pictured below Align with frame and press until it snaps into place The Front Derailleur Cable shou...

Page 8: ...ing mount and route Rear Derailleur Cable through as pictured b Locate the eyelet on the rear derailleur and route Rear Derailleur Cable though and fit Ferruled cable housing into the eyelet as pictur...

Page 9: ...s shown If Mousetail is too long trim Mousetail b Slide the Front Derailleur Grommet over the Front Derailleur Cable and press into Front Derailleur Grommet Hole as shown Step 6 c Mount the Front Dera...

Page 10: ...ing the rear brake you ll want to remove the Top Tube Cable Stop near the seat tube Step 7 Rear Brake Routing Place the Top Tube Cable Stop and 2mm bolt aside to be in stalled after routing the rear b...

Page 11: ...Top Tube Cable Stop nearest to the frame s head tube as pictured If using hydraulic brakes be sure to replace the Cable Housing Stop with a press fit silicone Hydraulic Brake Housing Stop before rout...

Page 12: ...tube c Replace the top tube grommet and tighten the 2mm screw to secure in place as shown Step 9 d Slide the piece of Rear Brake Cable housing ferrule side into the top tube grommet as shown e Route...

Page 13: ...ht until cable head is firmly seated in the shifter lever Step 10 Front Brake Cable Installation b Thread brake cable into Front Brake Tension Bolt Exposed brake cable housing should fit into Front Br...

Page 14: ...1 2...

Page 15: ...ing Stop 6 Brake Cable Housing Stop Screw 7 Small Di2 Grommet 8 Shimano Di2 Wires 1 Bottom Bracket Grommet 2 Junction B 3 Di2 Wire Grommet 4 Frame Grommet Plug not included with frame Z ZW Small Parts...

Page 16: ...ble to Junction External Battery if applicable Di2 Junction Box B Rear Derailleur Cable to Junction Front Derailleur Cable to Junction Downtube Cable Brain to Junction Z ZW Electronic Wire Routing Roa...

Page 17: ...the bottom bracket as pictured Step 1 Shifter Junction Wire Tip to make routing easier tape the endofthewiretotheendofapieceof brake cable as a steel cable is easier toroutethanawireorhousing Once ca...

Page 18: ...the hole under the bottom bracket as pictured Press fit the Front Derailleur Grommet A into the hole to prevent Di2 wire from falling into the frame Front Derailleur Wire Step 2 A b If needed attach...

Page 19: ...e through the hole in the drive side dropout through the chainstay and out the wire exit hole under the bottom bracket as pictured b If needed attach rear derailleur and plug in Rear Derailleur Wire R...

Page 20: ...junction box Rear Plug battery wire 3 and shifter wire 4 into junction box Front b After fit the connected Di2 Junction B into the hole in the bottom bracket and plug with supplied bottom bracket plug...

Page 21: ...mets Rear Derailleur Grommet Front Derailleur Grommet Downtube Grommet a Press in any remaining grommets Refer to below images for placement b If not already done connect wires to derailleurs and Junc...

Page 22: ...Felt Racing LLC 12 Chrysler Irvine CA 92618 www feltbicycles com Industriestr 39 26188 Edewecht Germany...

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