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Fein WSG 11 R, Repair Instructions

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Fein WSG 11 R Repair Instructions Download Page 1

WSG 11 R/RT; WSG 15 PR/PRT; WSG 15-70InoxR/RT; WSG 17 PR/PRT; WSG 17-70InoxR/RT 

 

Repair instructions 

 

C-SC_CSSM 

Version 1.0 

2015-07-20 

All rights reserved by FEIN, especially in case of property rights applications.  
FEIN retains all rights of disposal, such as copying and circulation

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Summary of Contents for WSG 11 R

Page 1: ...WSG 17 PR PRT WSG 17 70InoxR RT Repair instructions C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal...

Page 2: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 55 1 Models described 2 Technical data 3 Notes...

Page 3: ...ing and circulation Page 3 of 55 These repair instructions describe how to repair the following models Model Order number WSG 11 125R 7 221 86 WSG 11 125RT 7 221 87 WSG 11 150R 7 221 88 WSG 11 150RT 7...

Page 4: ...1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 4 of 55 Model Order number WSG 1...

Page 5: ...circulation Page 5 of 55 Technical data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet...

Page 6: ...er has mechanical and electrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper re...

Page 7: ...crewdriver PH2 Chuck cone 19 mm 6 41 07 019 00 7 Torx screwdriver T15 T20 Chuck cone 26 mm 6 41 07 026 00 0 Punch Drawing off plate 6 41 02 069 00 7 Arbor press Pipe 6 41 01 002 00 4 Ball bearing supp...

Page 8: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 55 Lubricants WSG 11 125R WSG11 125RT WSG15 125PR WSG15 125PRT Grease...

Page 9: ..._CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 55 Removing th...

Page 10: ...FEIN retains all rights of disposal such as copying and circulation Page 10 of 55 Removing the handle 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 Remove the terminals 3 4 Open the term...

Page 11: ...EIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 11 of 55 Removing the electronics 1 Open the terminals 1 and pull out th...

Page 12: ...FEIN retains all rights of disposal such as copying and circulation Page 12 of 55 Removing the carbon brushes on both sides 1 Unscrew the screw 1 2 Remove the cover 2 3 Lift the spring 3 to one side...

Page 13: ...015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 55 Removing the gearbox housing...

Page 14: ...C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 55 Removi...

Page 15: ...hts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 55 Removing the armature 1 Remove the armature 1...

Page 16: ...applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 55 Removing the armature 1 Remove the grooved ball bearing 1 2 Remove the plate 2 3 Pull off the magnet 3 i...

Page 17: ...rved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 17 of 55 Removing the gearbox housing 1 Remove the air guide ri...

Page 18: ...1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 18 of 55 Removing the gearbox ho...

Page 19: ...specially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 55 Removing the gearbox housing applies to WSG 17 1 Remove the air guid...

Page 20: ...20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 55 Removing the gearbox housing applie...

Page 21: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 21 of 55 Removing the gearbox housing 1 Remove the pushbutton 1 2 Remove the spiral spring 2 and th...

Page 22: ...IN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 55 Removing the gearbox housing 1 Remove the plate 1 2 Press out th...

Page 23: ...plications FEIN retains all rights of disposal such as copying and circulation Page 23 of 55 Fitting the gearbox housing 1 Press the grooved ball bearing 1 into the bearing plate 2 Press in the shaft...

Page 24: ...0 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 24 of 55 Fitting the gearbox housing 1 Insert...

Page 25: ...circulation Page 25 of 55 Fitting the gearbox housing 1 Insert the spiral spring 1 and the bolt 2 with sealing ring 3 2 Fit the pushbutton 4 3 Coat both sides of the washer s 5 with Loctite 573 and p...

Page 26: ...pplications FEIN retains all rights of disposal such as copying and circulation Page 26 of 55 Fitting the gearbox housing applies to WSG 17 1 Coat both sides of the washer s 1 with Loctite 573 and pos...

Page 27: ...d circulation Page 27 of 55 Fitting the gearbox housing applies to WSG 17 1 Place the sealing ring 1 in the groove 2 Position the screw 2 3 Position the disc 3 4 Position the spring 4 5 Screw the leve...

Page 28: ...28 of 55 Fitting the armature 1 Slide the plate 3 onto the armature 2 Press the grooved ball bearing 2 onto the armature 3 Press the grooved ball bearing 4 onto the armature 4 Press the bevel pinion...

Page 29: ...N retains all rights of disposal such as copying and circulation Page 29 of 55 Fitting the armature 1 Press the armature into the gearbox housing Ensure that plate lies in air guide ring s recess When...

Page 30: ...retains all rights of disposal such as copying and circulation Page 30 of 55 Fitting the stator 1 Slide the stator 1 into the housing in the correct position Use the ID number 2 to align the stator 2...

Page 31: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 31 of 55 Fitting the stator 1 Insert the pressure piece 1 a...

Page 32: ...20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 55 Fitting the gearbox head 1 Slide th...

Page 33: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 33 of 55 Fitting the carbon brushes WSG 11 230 V WSG 15 230 V 1 Insert the...

Page 34: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 34 of 55 Fitting the carbon brushes WSG 11 120 V WSG 15 120 V 1 Insert the...

Page 35: ...y in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 35 of 55 Fitting the carbon brushes WSG 11 110 V with choke 1 Insert the brush holder...

Page 36: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 36 of 55 Fitting the switch 1 Screw the cable 1 of the electronics onto the switch as sh...

Page 37: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 37 of 55 Fitting the switch WSG 11 120 V 1 Screw the two cables 1 of the electronics onto the switc...

Page 38: ...of disposal such as copying and circulation Page 38 of 55 Fitting the carbon brushes on both sides 1 Insert the carbon brush 1 in the correct position PLEASE NOTE The machine can be damaged by brush...

Page 39: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 39 of 55 Fitting the electronics 1 Lay the respective cable 1 an...

Page 40: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 40 of 55 Fitting the electronics 1 Open the respective terminal 1 and connect the ca...

Page 41: ...disposal such as copying and circulation Page 41 of 55 Fitting the handle WSG 11 110 V 230 V WSG 15 120 V 230 V 1 Fit the handle half shell 1 2 Connect the switch and the cable with plug to the termi...

Page 42: ...of disposal such as copying and circulation Page 42 of 55 Fitting the handle WSG 11 110 V 230 V WSG 15 120 V 230 V 1 Connect the cables of the electronics and the cable with plug to the terminal 1 as...

Page 43: ...itting C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 43 of 55...

Page 44: ...ge 44 of 55 Fitting the handle WSG 11 120 V 1 Fit the handle half shell 1 2 Insert the switch 2 into the handle half shell 3 Place the cables in the recess 3 Press the cables as deep as possible into...

Page 45: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 45 of 55 Fitting the handle WSG 11 120 V 1 Connect the cables of the electronics and the cable...

Page 46: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 46 of 55 Fitting the handle WSG 11 120 V 1 Place th...

Page 47: ...ially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 47 of 55 Fitting the handle NOTE Ensure that no cables are crushed when closing t...

Page 48: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 48 of 55 Setting gearbox clearance 1 Perform a test run 2 Check gearbox clearance by turn...

Page 49: ...SG 17 PR PRT WSG 17 70InoxR RT 8 Connection diagram C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal...

Page 50: ...SG 17 PR PRT WSG 17 70InoxR RT 8 Connection diagram C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal...

Page 51: ...SG 17 PR PRT WSG 17 70InoxR RT 8 Connection diagram C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal...

Page 52: ...SG 17 PR PRT WSG 17 70InoxR RT 8 Connection diagram C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal...

Page 53: ...SG 17 PR PRT WSG 17 70InoxR RT 8 Connection diagram C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal...

Page 54: ...SG 17 PR PRT WSG 17 70InoxR RT 8 Connection diagram C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal...

Page 55: ...SG 17 PR PRT WSG 17 70InoxR RT 8 Connection diagram C SC_CSSM Version 1 0 2015 07 20 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal...

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