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Fein RSG 18a, Repair Instructions

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RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b 

 

Contents 

 

C-SC_CSSM 

Version 1.0 

2016-08-16 

All rights reserved by FEIN, especially in case of property rights applications.  
FEIN retains all rights of disposal, such as copying and circulation

. 

Page 

2

 of 

68

 

 

1.  Models described 

2.  Technical data 

3.  Notes and requirements 

4.  Tools required 

5.  Lubricants and auxiliary substances required 

6.  Removal 

7.  Fitting 

8.  Connection diagram 

Summary of Contents for RSG 18a

Page 1: ...a RSGEx 18b Repair instructions C SC_CSSM Version 1 0 2016 08 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and...

Page 2: ...EIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 68 1 Models described 2 Technical data 3 Notes and requirements 4 T...

Page 3: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 68 These repair instructions describe how to repair the foll...

Page 4: ...of 68 Technical data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Re...

Page 5: ...expertise Contact the customer service in the relevant country if you have any questions Please note These instructions are only intended for persons with suitable technical training It is assumed th...

Page 6: ...cial tools Outer puller Special tool for basic setting 6 41 22 130 02 0 Arbor press Punch 3 mm 7 mm Open ended spanner Ring wrench 13 mm 17 mm 18 mm 19 mm 46 mm Sleeve 25 mm inner diameter 33 mm outer...

Page 7: ...l rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 7 of 68 Standard tools 2x nuts M8 Slotted screwdri...

Page 8: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 68 Lubricants Grease 0 40 101 0100 4 Gearbox oil 15 C to 50 C 3 21 320 0901...

Page 9: ...applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 68 Removing the delivery fixture 1 Loosen the nut 1 on both sides 2 Turn the delivery fixture 2 clockwise 3...

Page 10: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 10 of 68 Removing the clamping unit 1 Turn the clamping unit 1 cl...

Page 11: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 11 of 68 Removing the side plate on both sides 1 Unscrew the three scre...

Page 12: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 12 of 68 Removing the shaft 1 Pull off the gear wheel 1 2 Remove the...

Page 13: ...1 0 2016 08 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 68 Removing the shaft 1 Re...

Page 14: ...16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 68 Removing the shaft 1 Remove the cir...

Page 15: ...hts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 68 Removing the gear wheel 1 Press out the groove...

Page 16: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 68 Removing the side plate 1 Pull off the hook and loop wheel 1 2 Prop up the pipe mil...

Page 17: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 17 of 68 Removing the side plate 1 Unscrew the four cylinder head screws 1 2 Un...

Page 18: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 18 of 68 Removing the side plate 1 Remove the side plate 1 2 Remove the delivery fixture 2 3 U...

Page 19: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 68 Removing the crossbar 1 Unscrew the four screws 1 2 Remo...

Page 20: ...y rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 68 Removing the crossbar 1 Remove the circlip 1 on both sides 2 Remove the bolt with sleeve 2 3 Rem...

Page 21: ...hts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 21 of 68 Removing the gear wheel 1 Press out the groove...

Page 22: ...y rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 68 Removing the clamping unit 1 Unscrew the ring bolt 1 2 Unscrew the ring bolt 2 left handed threa...

Page 23: ...6 08 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 23 of 68 Removing the clamping unit 1 Re...

Page 24: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 24 of 68 Removing the safety hood 1 Remove the lever 1 2 Screw a nut onto the stud bolt...

Page 25: ...pecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 68 Removing the side plate 1 Unscrew the screw 1 The screw is locked wit...

Page 26: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 26 of 68 Removing the side plate 1 Remove the four screws 1 2 Remove the circlip...

Page 27: ...C SC_CSSM Version 1 0 2016 08 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 27 of 68 Removi...

Page 28: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 28 of 68 Removing the hook and loop wheel 1 Unscrew the four screws 1 2 Remo...

Page 29: ...ights of disposal such as copying and circulation Page 29 of 68 Removing the motor 1 Unscrew the four screws 1 2 Remove the cover 2 3 Loosen the three nuts 3 and pull off the cable 4 Unscrew the screw...

Page 30: ...rights applications FEIN retains all rights of disposal such as copying and circulation Page 30 of 68 Removing the motor 1 Prop up the gearbox housing 2 Unscrew the two screws 1 3 Detach the motor fro...

Page 31: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 31 of 68 Removing the motor 1 Unscrew the six screw...

Page 32: ...EIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 68 Removing the motor 1 Remove the seal 1 2 Remove the splined sha...

Page 33: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 33 of 68 Removing the motor 1 Remove the four s...

Page 34: ...y FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 34 of 68 Fitting the side plates 1 Position the two crossbars 1 on th...

Page 35: ...tains all rights of disposal such as copying and circulation Page 35 of 68 Fitting the side plates 1 Coat the cutting tool side on the housing with Gearbox oil 2 Position the side plate 1 with the two...

Page 36: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 36 of 68 Fitting the clamping unit 1 Slide the ring 1 onto the bolt 2...

Page 37: ...y in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 37 of 68 Fitting the clamping unit 1 Slide the discs 1 onto the bolt 2 Slide the ring...

Page 38: ...IN retains all rights of disposal such as copying and circulation Page 38 of 68 Fitting the clamping unit 1 Press in the circlip 1 2 Pre tension the cup spring package 2 The circlip will click into pl...

Page 39: ...y rights applications FEIN retains all rights of disposal such as copying and circulation Page 39 of 68 Fitting the hinge 1 Remove any grease from the pressing surfaces of the grooved ball bearing and...

Page 40: ...ally in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 40 of 68 Fitting the hinge 1 Remove any grease from the pressing surfaces of the h...

Page 41: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 41 of 68 Fitting the hinge 1 Slide the two discs 1 onto the screw in the c...

Page 42: ...CSSM Version 1 0 2016 08 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 42 of 68 Fitting the...

Page 43: ...rved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 43 of 68 Fitting the side plate 1 Position the information sign...

Page 44: ...operty rights applications FEIN retains all rights of disposal such as copying and circulation Page 44 of 68 Fitting the side plate 1 Screw the nut 1 with disc onto the thread bolt 2 Fit the circlip 2...

Page 45: ...ll rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 45 of 68 Fitting the clamping unit 1 Fit the circ...

Page 46: ...s reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 46 of 68 Fitting the clamping unit 1 Fit the circlip 1 2...

Page 47: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 47 of 68 Fitting the clamping unit 1 Fit the clamping unit 1 in the correct position 2 Fit the...

Page 48: ...08 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 48 of 68 Fitting the shaft 1 Coat both end...

Page 49: ...served by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 49 of 68 Fitting the shaft 1 Coat both ends of the shaft with...

Page 50: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 50 of 68 Fitting the shaft 1 Slide the disc 1 onto the shaft 2 Slide the sleeve 2 onto the...

Page 51: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 51 of 68 Fitting the shaft 1 Position the special tool 1 2 Turn the shaft and p...

Page 52: ...l rights of disposal such as copying and circulation Page 52 of 68 Fitting the hook and loop wheel on both sides 1 Remove any grease from the grooved ball bearing 1 2 Remove any grease from the press...

Page 53: ...hts of disposal such as copying and circulation Page 53 of 68 Fitting the shaft on both sides 1 Press the hook and loop wheel 1 onto the axle 2 Slide the two discs 2 onto the hexagon socket screw 3 3...

Page 54: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 54 of 68 Fitting the shaft 1 Position the axle 1 See the operating instructi...

Page 55: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 55 of 68 Fitting the delivery fixture 1 Coat the th...

Page 56: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 56 of 68 Fitting the motor 1 Coat the press in surfaces with grease 2 Press in t...

Page 57: ...applications FEIN retains all rights of disposal such as copying and circulation Page 57 of 68 Fitting the motor 1 Press on the grooved ball bearing 1 2 Press in the shaft 2 3 Fit the flange 3 in the...

Page 58: ...all rights of disposal such as copying and circulation Page 58 of 68 Fitting the motor 1 Position the flange 1 in the correct position 2 Screw in the four screws 2 3 Position the gear wheel 3 4 Coat t...

Page 59: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 59 of 68 Fitting the motor 1 Apply Loctite 574 to the flange 1 2 Place the motor 2 on the ge...

Page 60: ...on Page 60 of 68 Fitting the motor 1 Coat the two screws 1 with Loctite 574 2 Screw in the two screws 1 3 Start the motor running briefly Correct the motor position if there are running noises 4 Retig...

Page 61: ...retains all rights of disposal such as copying and circulation Page 61 of 68 Fitting the cover 1 Position the cable 1 2 Screw in the screw 2 3 Connect the cable 3 4 Connect the three cables 4 as show...

Page 62: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 62 of 68 Fitting the planetary gear 1 Pour two litres of oil into the gearbox 2 Carefully...

Page 63: ...ations FEIN retains all rights of disposal such as copying and circulation Page 63 of 68 Fitting the planetary gear 1 Coat the rim of the gearbox housing and of the cover with Epple 28 sealant 2 Place...

Page 64: ...pplications FEIN retains all rights of disposal such as copying and circulation Page 64 of 68 Fitting the planetary gear 1 Coat the bolt 1 with grease 2 Slide the delivery fixture 2 onto the bolt 3 Po...

Page 65: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 65 of 68 Fitting the planetary gear on both sides 1 Coat the shaft 1 with gr...

Page 66: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 66 of 68 Fitting the planetary gear on both sides 1...

Page 67: ...and circulation Page 67 of 68 Fitting the planetary gear 1 Screw a mounting nut onto the stud bolt 1 and lock it with a second mounting nut 2 Coat the inner thread with Loctite 242 3 Screw in the stud...

Page 68: ...b 8 Connection diagram C SC_CSSM Version 1 0 2016 08 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulati...

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