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Fein ABS 18, Manual, Page: 2 / 39

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Fein ABS 18 Manual Download Page 2

Sahre / MVK  05 / 07 

Alle Rechte bei FEIN, insbesondere für den Fall der Schutzrechtsanmeldung.  
Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN

. 

FRT:         ABS 18 und ASB 18 

 Contents 

1.   

Technical data 

2.   

Maintenance 

3.   

Electrical check 

4.   

Disassembly 

5.   

Assembly 

6.   

Tools 

7.   

Charger, Batteries 

8.   

Modifications, Extras, Infos for repair

 

Spare part lists and drawings please see Internet under  

 

www.fein.com / Fein Service / Spare part catalogue 

Summary of Contents for ABS 18

Page 1: ...te bei FEIN insbesondere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 Starting Page Cordless drill driver ABS18 Cordless combi drill ASB 18 ...

Page 2: ...opieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 Contents 1 Technical data 2 Maintenance 3 Electrical check 4 Disassembly 5 Assembly 6 Tools 7 Charger Batteries 8 Modifications Extras Infos for repair Spare part lists and drawings please see Internet under www fein com Fein Service Spare part catalogue ...

Page 3: ...ercussion rate Drill Ø Steel Drill Ø Wood Drill Ø Stone Chuck capacity Wood screws Ø Steel screws Ø Weight with Battery Thread on chuck reception Handy Master Set with suitable batteries Order number NiCd Order number NiMH ABS 18 18 V 0 400 rpm 0 1400 rpm 35 Nm 60 Nm 13 mm 50 mm 2 13 mm 10 mm M10 2 9 kg 1 2 20 UNF 3B 7 113 06 50 7 113 06 51 ASB 18 18 V 0 400 rpm 0 1400 rpm 35 Nm 60 Nm 6400 22400 b...

Page 4: ...t liegt bei FEIN FRT ABS 18 und ASB 18 2 Maintenance Please make sure that electric tools are repaired serviced and tested by specialists As repairs carried out in an inexpert way may cause considerable hazards for the user BGV A2 Please observe the legal environmental guidelines for the disposal of batteries Use original FEIN spare parts only ...

Page 5: ...ful handling of the machine to ensure free cooling slots and to clean the housing if and when necessary Ensure perfect charging condition of the batteries The Handy Master is produced in modular construction which means that defective units can be replaced as complete parts The exception is the replacement of the drill chuck For this purpose the gear has to be disassembled and a special tool is re...

Page 6: ... insbesondere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 3 Electrical test 3 1 Wiring diagram 3 2 Trouble shooting 3 3 Motor check 3 4 Switch check ...

Page 7: ...insbesondere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 3 1 Wiring diagram BK RD M M B B RD BK Plus Connection Motor mark Minus Connection Motor mark ...

Page 8: ...the Replace the electronic actuator 60 actuator is released no brake 4 Machine runs drive shaft can be held Permit speed 1 or 2 to snap in and or no torque replace the drive motor 50 and or gear 40 5 Strong gear noise sized Replace the entire gear 40 6 When using the coupling for screw Replace the retaining ring 30 action the adjustment ring turns 7 Drill chuck does not run round 0 4 mm beat is pe...

Page 9: ...rs 50 without gear to the corresponding source of voltage to measure the current without load Maximum values 9 6 V 3 0 A 12 V 6 0 A 14 4 V 5 0 A 18 V 3 8 A Caution The short time make current peaks are higher than 10A 2 When the upper value is exceeded the motor has to be cleaned the plain bearings have to be lubricated with special oil 10 ml bottle order ref 3 21 32 023 02 6 if this does not help...

Page 10: ...tch test Disconnect the motor 50 from the gear unit 40 Disconnect the motor 50 from the switch 60 Connect approx 15 cm of cable to the switch 60 on the motor side and pass it out again on the drill chuck side Connect cable passed out to a lamp bulb e g 12V car lamp Place upper part of housing Push on the battery Check functions Observe Middle position of the change over switch blocks the switch pu...

Page 11: ...ondere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 4 Disassembly 4 1 Preparation 4 2 Motorhousing 4 3 Motor Gear box 4 4 Gear 4 5 Chuck 4 6 Adjustment ring ...

Page 12: ...5 07 Alle Rechte bei FEIN insbesondere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 4 1 Preparation Remove handle and battery ...

Page 13: ...chutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 4 2 Motor housing Tools PH 2 screwdrhver 1 Remove 9 screws 2 Drop off the cover of the motorhousing 3 Take motor gear and sswitch out of the motor housing ...

Page 14: ...nmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 4 3 Motor Gear 1 Unscrew 4 screws on the motor flange 2 Remove the front part of the gear box with chuck 3 Open 4 screws on the gear box and dismantle gears Tools PH 2 screwdriver ...

Page 15: ...nsbesondere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 4 4 Gear 1 Unscrew 4 screws on the gear box 2 Take out the whole gear Werkzeug PH 2 screwdriver ...

Page 16: ... wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 4 5 Chuck Tools PH 2 screwdriver fork wrenchSW 19 1 Put the special tool into the gear box and clamp it in a bench vice 2 Unscrew the safety screw fixed with Loctite and Left hand thread 3 Unscrew chuck with fork wrench SW 19 and turn it down ...

Page 17: ...eren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 4 6 Adjustment ring Werkzeug PH 2 screwdriver 1 Loosen 4 screws and take it off together with the cover 2 Take off the springs and the enclosure plate pull off the adjustment ring from the gear box 3 Take off the circle spring and steel plate from the gear box ...

Page 18: ...ere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 5 Assembly 5 1 Torque clutch Adjustment ring 5 2 Chuck 5 3 Gears 5 4 Motor Gear box 5 5 Motorhousing 5 6 Handle ...

Page 19: ...meldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 5 1 Torque clutch Adjustment ring ABS 18 Werkzeug PH 2screwdriver 1 Put the steel plates and the circle spring on the gear box 2 Put on the adjustment ring fits only in one position ...

Page 20: ...Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 5 1 Torque clutch Adjustment ring ABS 18 Werkzeug PH 2 Kreuzschlitz schraubendreher 1 Set up springs on to the plastic plate 2 Set up the springs into the adjustmentring please make sure that the springs snap in properly 3 Put on the enclosed steel plate and fix it with 4 screws ...

Page 21: ...opieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 5 2 Chuck Werkzeug PH 2 screwdriver 1 Clamp the special tool in a bench vice 2 Put the motor housing together with the assembled adjustment ring on the special tool 3 Screw on the chuck 4 Fix it with the safety screw Attention screw has left handed thread ...

Page 22: ...meldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 5 3 Gears 1 Take off preassembled gear box from the special tool 2 Put in the whole gear 3 Fix the gear with 4 screws check the position of the shift linkage Tools PH 2 screwdriver ...

Page 23: ...meldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 5 4 Motor Gears 1 Screw on the flange from the gear box onto the motor 2 Put the preassembled gear together with chuck on the motor and fix it with the screws Tools PH 2 screwdriver ...

Page 24: ...ung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 5 5 Motorhousing Tools PH 2screwdriver 1 Insert the complete motor gear unit in the motor housing 2 Put in the lever for gear change and L R 3 Close the motorhousing and fix it with screws ...

Page 25: ...Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 5 6 Handle Tools PH 2 screwdriver 1 Slide on the handle holder please make sure that the holder snap in place on the forseen nut on the motor housing 2 Put on hexagon screw and depth adjustment 3 Screw in the handle 4 Put on the charged battery and test the function of the tool ...

Page 26: ...chte bei FEIN insbesondere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 6 Tools 6 1 All mechanical tools 6 2 Special tools 6 3 Lubricants ...

Page 27: ...ldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 6 1 All mechanical tools Vice retail Cable hook retail Seeger ring pliers external retail Tweezers retail Screw driver 1 2x9x150 retail Screw driver PH 2 retail Fork wrench SW 19 retail ...

Page 28: ...erfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 6 2 Special tools Ø 43 5 0 1 Ø 32 0 0 1 6 5 0 1 5 0 50 0 20 0 SW 32 14 0 Material St 37 measurements in mm tolerances 0 1mm all edges lightly trimed For Disassembly chuck of ABS 18 und ASB 18 Id nr 64131016009 ...

Page 29: ...ty and position 0 40 205 0000 2 Orange transparent medium viscous Flash point 255 C Setting point pour point 21 Celsius ISO VG 220 Oil used to lubricate guide rails also vertical hydrostatic drives bearings and gears prevents stick and slip effect Bottle 10ml 32132032026 Tin 250ml 32132017032 1 2 drops on plain bearing in motor 50 0 40 120 0500 7 Beige paste like NLGI 2 Drop point none Operative r...

Page 30: ... wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 7 1 Intended use Safety instructions 7 2 Operation 7 3 Notes 7 4 Significance of the LED 7 5 Cleaning maintenance and repair 7 6 Technical data accessories 7 ALG 20 Battery Charger Excerpt from the Battery charger ALG 20 operating instructions ...

Page 31: ...de to charge and re charge FEIN batteries with an battery voltage of 9 6 18 V Safety notes Storage and operation in locations where temperatures of 40 C are exceeded may lead to failures in charging and have to be prevented by all means In case of longer storage remove the battery from the battery charger and pull the mains plug The contacts of the battery have to be covered when stored outside of...

Page 32: ...s the readiness for operation Push on the battery Batteries with industrial interface d can be connected by means of an adapter 3 only see operating instructions The monitoring of the charging process is indicated by a green flashing light a and red continuous light b The end of the charging process is indicated by a green continuous light a In case of a red flashing light b please observe the fol...

Page 33: ... Given an extreme total discharge the charging process may be delayed by several minutes after pushing on the battery red flashing LED If the battery is not charged despite normal temperature it has to be considered safe that the battery is defective When the battery is fully charged the charger will switch from quick charge to float charge automatically and the green LED is lit Repeated placement...

Page 34: ...hed ready for operation Red With battery attached Battery defective Contact interruption Red flashing Limit temperature of the battery is exceeded or not made temperature sensor defective or the battery is totally discharged No quick charge possible only float charge active Red green flashing Active quick charge Green Quick charge completed battery charged Float charge active 7 4 ALG 20 Charger Ex...

Page 35: ...cing Remove the plug prior to servicing Keep contacts clean in the plug on socket Clean the cooling orifices Clean the electric part in dry state only Make sure that no metal chips get into the battery charger Maintenance and repair Repairs are not intended for the ALG 20 battery charger Exception Defective mains cable 7 5 ALG 20 Charger Excerpt from the Battery charger ALG 20 operating instructio...

Page 36: ... 20 ALG 20 Voltage 220 240 V 110 120 V Power input 110 W 110 W Frequency 50 60 Hz 50 60 Hz Typs of batteries NiCd NiMH NiCd NiMH Voltage range 9 6 V 18 V 9 6 V 18 V Capacity range 0 8 Ah 3 Ah 0 8 Ah 3 Ah Charging time 20 60 min 20 60 min Ni Cd 2 Ah 35 min 35 min NiMH 3 Ah 60 min 60 min Carging current max 4 1 A 4 1 A Trickle charge 160 mA 160 mA Weight 1 0 kg 0 8 kg Safety class 2 2 Accessories fo...

Page 37: ...arge characteristic For wireless tools with high performance Recyclable Memory effect by continuous discharge or long user breaks self discharge NiMH Available with higher capacity Free from heavy metals No memory effect 30 higher capacity at same size Can be recharged at any time with rapid charger Rapid charging Special flat discharge characteristic Expensive Sensitive to minus temperatures Sens...

Page 38: ...re für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 8 Changes Extras Info for repair 2002 Product launch ABS 9 ABS 12 ABS 14 ASB 14 2004 Product launch ABS 18 ASB 18 ...

Page 39: ...7 Alle Rechte bei FEIN insbesondere für den Fall der Schutzrechtsanmeldung Jede Verfügungsbefugnis wie Kopieren und Weitergaberecht liegt bei FEIN FRT ABS 18 und ASB 18 Service information about warranty on batteries ...

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