Lock tubes together by rotating the center tube in the opposite direction to end tube.
ce 2 more self-drilling screws at Location “C2” & “C3” - 1 screw at every second drill line
around tubes (see Fig. 3).
At “D” locations install 3 screws around the center tube at every second drill line, 1“ (2.5 cm)
back from where you marked the end of the inner tube from Fig. 2A (see also Fig. 3).
Repeat for other end tube.
HOLD TUBES LOCKED WHILE YOU
INSTALL FIRST SELF-DRILLING SCREW ON A DRILL LINE, 1“ (2.5 cm) back from end of center tube at Location ”C1”
(see Fig. 3 & 4).
Pla
STEP 3: ASSEMBLE ENDS
Fig. 7
Tube
Fig. 10
METAL
Self-Drilling
Screw
Strap
Plate
with
Strap
Square corner
Radius corner
First strap plate is placed 6“ (15 cm) in from inside edge of pool or at start of radius corner.
Place system across widest point of pool if radius corners are greater than 6”.
Pool
B.
Strap end
3. FG-502
Wheel
FG-002
Wheel Stop
FG-1B END
1. FG-PLGL
(2 1/2“ diam. Tube)
IMPORTANT:
6“ (15 cm)
FG-CK1
FG-CK1
BL-IGEW END
1. FG-PLGL
(2 1/2“ diam. Tube)
BL-IGEW
PLACE LONG SIDE OF
TRIANGLE TOWARD LONGEST
SECTION OF COVER.
Space 10 strap plates evenly between outside marks
Assemble in numerical order (see Fig. 5 or 6):
Fig. 6
When ends are assembled
insert screw through tube
in line with bump on plug
rim, 1“ (2.5 cm) from tube
end - at BOTH ends.
Bearing
______2. FG-BEA005
3. End
Bracket
4. FG-B-HAN
Fig. 4
B.
C.
D.
E.
C3
C2
End tube
End tube
Center tube
C
D
C1
C1
Fig. 3
Drill lines DO NOT
line up when tubes
are locked
Drill lines DO NOT
line up when tubes
are locked
Tubes Must be in Locked Position
Drill Lines DO NOT line up when tubes are locked
D3
D2
D1
D1
THIS STEP REQUIRES A TOTAL OF 12 SELF-DRILLING SCREWS
(24 SELF-DRILLING SCREWS FOR IG20/IG24EX)
DO NOT pre-drill holes or over-tighten screws.
STEP 2: TUBE ASSEMBLY - CONTINUED
Fig. 5
Plugs:
1. FG-PLG
(3“ diam. Tube)
OR
Insert #1 Plug into End Tube. (Use the 2 plugs with
appropriate diameter for your tube - discard other set)
Place #2 Bearing inside #3 End Bracket or Wheel.
Push #4 Handle through Bearing and into Plug.
Repeat for other end.
For BL-IGEW System - Push Casters (if included) into
End Bracket.
Insert 1 self-drilling screw through tube in line with bump
on plug rim and 1“ (2.5 cm) from tube end. (see Fig. 7).
Insert
Screw
Insert Screw 1“ (2.5 cm) from
tube end (See Fig. 7)
Insert Screw 1“ (2.5 cm) from
tube end (See Fig. 7)
2. FG-BEA005
Bearing
4. FG-B-HAN
Plugs:
1. FG-PLG
(3“ diam. Tube)
OR
Tube End
Strap Plate
Strap end
Fig. 8
STEP 4: STRAP ATTACHMENT
Attach a Strap Plate to EACH end
of all Straps provided (see Fig. 8).
Mark strap plate location on tube drill lines. First strap plate is
placed 6“ (15 cm) in from inside edge of pool or at the start of the
radius corner (see Fig. 9).
Attach strap plates to the tube with metal screws (see Fig. 10).
or over-tighten screw.
Use all straps provided.
DO NOT pre-drill holes
A.
Cover End
Strap Plate
Strap
STRAP ATTACHMENT - TO TUBE
Fig. 9
