Federal Signal Corporation WV450XL Series Installation And Maintenance Instructions Manual Download

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Installation and Maintenance Instructions

Model WV450XL Series

Test the device by applying power and verifying the

pattern.

Ordering Accessories and Replacement Parts

EXPLOSION HAZARD

–

Damaged domes can lead to explosions that

could result in serious injury or death. If the dome is damaged, it

MUST be replaced.

Spare parts are listed in Table 2. Due to certification, certain component

parts are not available for field replacement. Beacons with this type of

damage must be either replaced entirely or returned to Federal Signal

for service. To order accessories and replacement parts, call Federal

Signal Customer Support at 708-534-4756 or 877-289-3246.

Table 2 Replacement parts

Description

Part Number

Cover Dome Assy., Amber

K859500582

Cover Dome Assy., Blue

K859500582-01

Cover Dome Assy., Clear

K859500582-02

Cover Dome Assy., Green

K859500582-03

Cover Dome Assy., Magenta

K859500582-04

Cover Dome Assy., Red

K859500582-05

Cover Dome Assy., Yellow

K859500582-06

LED Array, Amber Beacon

K14700030-A

LED Array, Blue Beacon

K14700030-B

LED Array, White Beacon

K14700030-W

LED Array, Green Beacon

K14700030-G

LED Array, Magenta Beacon

K14700030-W

LED Array, Red Beacon

K14700030-R

LED Array, Yellow Beacon

K14700030-W

Dome Guard

K8595107

Summary of Contents for WV450XL Series

Page 1: ...25500104A Rev A0 1113 Printed in U S A Model WV450XL Series GRP LED Beacon for Use in Hazardous and Marine Locations Installation and Maintenance Instructions magenta and yellow not shown ...

Page 2: ...ns and controllers manufactured by Federal Warning Systems are warranteed for two years on parts and one year on labor No agent employee representative or distributor of Seller has any authority to bind the Seller to any representation affirmation or warranty concerning the goods and any such representation affirmation or warranty shall not be deemed to have become a part of the basics of the sale...

Page 3: ...Flameproof Models 10 Wiring the 24 Vdc Model WV450XLD 11 Wiring the 110 220 Vac Model WV450XLD 12 Wiring the WV450XLE Increased Safety Models 13 Wiring the 24 Vdc Model WV450XLE 15 Wiring the 110 220 Vac Model WV450XLE 16 Changing the Flash Pattern 16 Safety Messages to Maintenance Personnel 19 Maintaining the Beacon 20 Cleaning the Enclosure 20 Replacing the LED Array 21 Ordering Accessories and ...

Page 4: ...nt parts 23 Figures Figure 1 Mounting hole locations Ex d version 8 Figure 2 Mounting hole locations Ex de version 9 Figure 3 Connections for 24 Vdc model 11 Figure 4 Connections for for 110 220 Vac model 13 Figure 5 Terminal block for Model 450XLE 14 Figure 6 Connections Ex de DC or AC beacons 15 Figure 7 Location of DIP switch for flash patterns 18 ...

Page 5: ...ructions and precautions you should follow Read and understand all instructions before installing or operating this equipment The circuitry of the beacon can be damaged by an electrostatic discharge Follow antistatic procedures while installing the beacon Never alter the unit in any manner Safety in hazardous locations may be endangered if additional openings or other alterations are made in units...

Page 6: ...weight as compared to traditional metal housings The GRP construction also saves time and money over the life of the product by reducing or in most cases completely eliminating the need to perform regular field inspections of the flame path The WV450XL Series comes standard with metric entries a 316 stainless steel dome guard and an extended life LED emitter The flameproof D versions come standard...

Page 7: ...60079 7 4th Ed Special Conditions for Safe Use 1 Potential electric static charging hazard Use only a water dampened cloth when cleaning the exterior of the unit 2 The capacitance value of unearthed metal parts is 10 pF when measured per IEC EN 60079 0 3 Contact the manufacturer for information on the dimension of the flameproof joints Condições especiais para o uso seguro 1 Perigo de potencial ca...

Page 8: ...abels and tags before removing or discarding them Disposal of all shipping materials must be carried out in accordance with national and local codes and standards If any parts are missing please call Federal Signal Customer Support at 1 708 534 4756 or 1 877 289 3246 Mounting the Beacon SECURE TO FLOOR OR WALL To prevent injury this apparatus must be securely attached to the floor or wall in accor...

Page 9: ...essages for Wiring When installing and operating explosion proof electrical equipment the relevant national regulations for installation and operation e g EN60079 14 and IEC Wiring Regulations must be observed To maintain the explosion proof integrity of the enclosure DO NOT damage the dome or threads while disassembling or reassembling unit Painting and surface finishes other than those applied b...

Page 10: ... all countries the wiring must comply with all national and local codes and standards Ensure that all nuts bolts and fixings are secure Wiring the WV450XLD Flameproof Models SHOCK HAZARD To avoid electrical shock hazards do not connect wires when power is applied This section has wiring instructions for the two flameproof models WV450XLD 24 Vdc WV450XLD 110 220 Vac The maximum wire gauge is 2 5 mm...

Page 11: ... Wiring the 24 Vdc Model WV450XLD To wire the beacon 1 Use the hexagon key to unscrew the grub screw on the dome cover assembly one full turn 2 Remove the cover from the housing by turning the cover counter clockwise If the dome cover assembly will not unscrew back out the grub screw a few additional turns 3 Slide out the PCB until the terminals clear the case Strip the wire insulation 5 mm to 6 m...

Page 12: ... Ensure that the unused wire entry is sealed with the provided brass M20 1 5 x 6 g stopping plug component certified Wiring the 110 220 Vac Model WV450XLD To wire the beacon 1 Use the hexagon key to unscrew the grub screw on the dome cover assembly one full turn 2 Remove the cover from the housing by turning the cover counter clockwise If the dome cover assembly will not unscrew back out the grub ...

Page 13: ...ould be a maximum gap of 0 3 mm 0 012 in between the faces of the enclosure and cover Turn the grub screw one full turn or until the screw contacts the housing 10 Ensure that the unused wire entries are sealed with the provided brass M20 1 5 x 6 g stopping plug component certified Wiring the WV450XLE Increased Safety Models SHOCK HAZARD To avoid electrical shock hazards do not connect wires when p...

Page 14: ...nals shall be insulated for the appropriate voltage and this insulation shall extend to within 1 mm of the metal of the terminal throat The WV450XLE terminal block is supplied with three poles and two conductors per pole The terminal block allows for easy supply in and loop out wiring to connect beacons in series See Figure 5 The terminal block uses a spring clamp connection to engage the wire To ...

Page 15: ... either side of any terminal must be joined in a suitable manner e g two conductors into a single insulated crimped bootlace ferrule 3 See Figure 5 on page 14 Connect the positive power source wire to the terminal block pole marked L1 4 Connect the negative power source wire to the terminal block pole marked N1 5 Secure the cover on the terminal box with the four M4 screws Ensure that the gasket i...

Page 16: ...ck pole marked N1 5 Connect the ground wire to the terminal block pole marked with the ground symbol 6 Secure the cover on the terminal box with the four M4 screws Ensure the gasket is properly seated to maintain the IP rating Do not overtighten the cover screws Changing the Flash Pattern LIGHT HAZARD To be an effective warning device the beacon produces bright light that can be hazardous to your ...

Page 17: ...m the housing by pulling up on the base of the LED array not the LEDs 5 See Figure 7 and Table 1 on page 18 Select a flash pattern by setting the DIP switches on SW1 Strobe Simulation 60 FPM is the default 6 Insert the PCB into the enclosure with the terminal block wires facing the largest side of the PCB offset inside the enclosure Ensure that the bottom edge of PCB is trapped between the holding...

Page 18: ... patterns LOCATION OF DIP SWITCH FOR FLASH PATTERNS DEFAULT POSITION FOR STROBE SIMULATION 60 FPM Table 1 SW1 settings for flash patterns Rotate 120 RPM Variable Pulse Strobe Simulation 60 FPM Strobe Simulation 90 FPM Severe Alert Steady On Blink 60 FPM Random Blink Description ON ON ON ON ON ON ON ON 1 2 3 ...

Page 19: ...enance to the beacon system must be done with power turned off Any maintenance to the beacon system must be performed by a trained electrician who is thoroughly familiar with all applicable national and local codes in the country of use Never alter the unit in any manner Safety of the unit may be affected if additional openings or other alterations are made to the internal components or housing Th...

Page 20: ... charge buildup AVISO DE PERIGO PERIGO DE POTENCIAL CARGA ELETROESTÁTICA Em caso de ter que limpar a unidade limpe APENAS a parte externa com um pano úmido a fim de evitar o acúmulo de carga eletroestática During the working life of the beacon it should require little or no maintenance GRP glass reinforced polyester will resist attack by most acids alkalis and chemicals and is as resistant to conc...

Page 21: ...ght may occur BURN HAZARD The LED emitter gets hot enough to burn you Always allow the emitter to cool before handling it STATIC SENSITIVE DEVICE The circuitry of the beacon can be damaged by an electrostatic discharge ESD Always follow anti static procedures while handling the PCB Tools needed 2 0 mm A F hexagon key No 2 Phillips screwdriver To replace the LED array 1 Remove the PCB a Disconnect ...

Page 22: ...ole in the bracket d Secure the bracket in place by re installing the two 8 32 pan head screws through the LED array and into the bracket e Reconnect the two leads from the LED array to the PCB J2 and SPADE connections 4 Insert the PCB into and test the beacon a Insert the PCB into the enclosure with the terminal block wires facing the largest side of the PCB offset inside the enclosure Ensure tha...

Page 23: ...ed to Federal Signal for service To order accessories and replacement parts call Federal Signal Customer Support at 708 534 4756 or 877 289 3246 Table 2 Replacement parts Description Part Number Cover Dome Assy Amber K859500582 Cover Dome Assy Blue K859500582 01 Cover Dome Assy Clear K859500582 02 Cover Dome Assy Green K859500582 03 Cover Dome Assy Magenta K859500582 04 Cover Dome Assy Red K859500...

Page 24: ...24 Installation and Maintenance Instructions Model WV450XL Series ...

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